CN106756574A - A kind of additive and its application method that its decay resistance is improved for Fe Mn high damping alloys - Google Patents
A kind of additive and its application method that its decay resistance is improved for Fe Mn high damping alloys Download PDFInfo
- Publication number
- CN106756574A CN106756574A CN201611099831.4A CN201611099831A CN106756574A CN 106756574 A CN106756574 A CN 106756574A CN 201611099831 A CN201611099831 A CN 201611099831A CN 106756574 A CN106756574 A CN 106756574A
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- Prior art keywords
- additive
- damping
- high damping
- alloys
- alloy
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
- C22C33/06—Making ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/008—Ferrous alloys, e.g. steel alloys containing tin
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/38—Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Prevention Of Electric Corrosion (AREA)
Abstract
The invention discloses it is a kind of smelted for Fe Mn high damping alloys when additive and its application method, according to percetage by weight, be made up of following component:Al:2‑6%,Zn:1‑3%,Cr:1‑2%,Hf:0.2‑0.8%,Ce:2‑4%,Gd:1‑4%,Sn:1 3%, balance of iron.Using the additive agent modified Fe Mn high damping alloys, on the basis of ensureing existing deformation with high-damping Fe Mn based alloys damping capacities and mechanical property, the rotproofness performance of alloy is improve more than 50 times.In the experiment of the seawater corrosion of simulation, corrosion rate is reduced to the 2% of common high damping alloy once.It is intended in offshore platform construction, compared to common Fe Mn high-damping ferrous alloys, service life improves at least more than 10 times.
Description
Technical field
The present invention relates to technical field of alloy, specifically, it is related to a kind of high damping alloy.
Background technology
The development of modern industry is maked rapid progress, and the value volume and range of product of all kinds of machineries is all towards high-power and high speed direction hair
Exhibition.But the vibration and noise problem that machinery is produced in the process of running are increasingly protruded, and cause the extensive of association area
Concern.Vibration and noise can not only reduce the service life of equipment, can also carry out noise pollution to ecological environment, serious infringement
The physical and mental health of the people.In traffic, the energy, the field such as communication and electric power, control vibration and reduction noise have become and urgently solve
Engineering problem certainly.The improvement of mechanicalness noise is not only the urgent task in labour protection and environmental protection work, is also to improve
The important solutions of mechanical product quality.
The solution such as traditional sound insulation and sound absorption, increases space and the weight of equipment.The latest development of vibration and noise reducing becomes
Gesture is started with source.The part use of vibration and noise will be produced can be absorbed vibration and the energy of vibration is converted into heat energy
Material is made, it is possible to by mechanical vibration control after just producing, reach the effect of vibration and noise reducing.Quickly grow in recent years
High damping alloy is exactly this kind of material that can absorb vibrational energy.Common high damping alloy has the high-damping of iron-based according to classification
Alloy, it is Fe-Cr-Al systems, Fe-Mn systems and Fe-Si-Al systems etc. to represent type;Aluminium base high damping alloy, represents class
Type is Al-Zn systems, Al-Mg systems and Al-Si systems etc.;Manganese base high-damping alloy, the system that represents is Mn-Cu, Mn-Fe and
The systems such as Mn-Ni.Wherein, intensity highest, be suitable as load load member is iron-based high damping alloy.Building is disliked in environment
Slightly ocean petrochina platform, can undergo various load that can cause Platform Vibration and destroy, and such as wave, wind-force and ice are carried.
In order to reduce platform dynamic load, platform life span and reliability are improved.Plant equipment on platform can produce punching to platform in the running
Hit and vibrate, reduce the reliability of platform.It is before very having reality that iron-based high damping alloy is applied into ocean platform construction
A kind of method on way can not only reduce wave, and wind-force and ice carry the vibration for causing, improves ocean platform job stability,
High damping alloy can be applied to the equipment part on platform, for the raising of equipment resistance to shock.It is contemplated that with me
The further raising of state's industrialization degree, and the growth to vibration and noise reducing requirement, iron-based high damping alloy application Yu Haiyang are put down
Platform construction can obtain huge social and economic benefit.
Iron-based high damping alloy is closed the characteristics of cheap because with high intensity, damping property is superior in various vibration dampings
Come out top in golden series but Fe-Cr-Al and Fe-Si-Al systems in iron-based high damping alloy, produced by ferromagnetic domain
Damping, uses under annealed state, and the mechanical property of material only has the level of mild steel, and yield strength only has 250MPa, much
May not apply to the structural member of ocean platform.The high damping alloy of Fe-Mn systems is moved by the geneva body interface produced after quenching
Movable property gives birth to damping, carries out effective vibration and noise reducing, and mechanical property has reached the level of mild steel, but decay resistance is too
Difference.It is easy to produce electrochemical corrosion to be used so as to reduce the security and platform of ocean platform under the high corrosion environment of ocean
Life-span.Therefore, additive during a kind of alloy smelting for Fe-Mn is developed, the effect of the additive has except that can make product
Outside the mechanical property and damping capacity of existing alloy, it is also possible that Fe-Mn alloys have outstanding corrosion resistance, Ke Yiguang
It is general to be applied to marine environment and other extreme environments.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, there is provided a kind of high with anti-corrosion deformation Fe-Mn bases high
Damping alloy and its application method.
To achieve these goals, the present invention is adopted the following technical scheme that:
A kind of additive when being smelted for Fe-Mn high damping alloys, according to percetage by weight, is made up of following component:Al:
2-6%, Zn: 1-3%, Cr: 1-2%, Hf: 0.2-0.8%, Ce: 2-4%, Gd: 1-4%, Sn:1-3%, it is balance of
Iron.
When Fe-Mn alloys are smelted, Fe-Mn high damping alloys are current composition general in the world, i.e. 17wt%Mn,
83wt%Fe。
The application method of above-mentioned additive, comprises the following steps:By Fe-Mn high damping alloys at 1720-1760 DEG C, it is equipped with
After the lower fusing of vacuum induction melting furnace argon gas protection of ice crystal crucible, addition weight alloy is than the additive for 6-8%, and profit
With stirring of electromagnetism 10 minutes;Then waterglass mould or water-cooled iron mould casting, after casting is cooled to room temperature, the demoulding are carried out
And clear up casting surface.
Compared with prior art, the present invention has the advantages that:
(1)Using the additive agent modified Fe-Mn high damping alloys, ensureing existing deformation high-damping Fe-Mn based alloys damping
On the basis of performance and mechanical property, the rotproofness performance of alloy is improve more than 50 times.In the reality of the seawater corrosion of simulation
In testing, corrosion rate is reduced to the 2% of common high damping alloy once.It is intended in offshore platform construction, compared to general
Logical Fe-Mn high-damping ferrous alloys, service life improves at least more than 10 times.
(2)The deforming alloy smelting processing method is simple, and production cost is than relatively low.Product possesses gratifying mechanicalness
Energy and damping capacity, are easy to industrialization to mass produce and practical application.
(3)It is less than 300 DEG C that the present invention can be used to manufacture in temperature in use, and strain amplitude is less than 10 × 10-3Structural member
And with highly significant vibration damping and anti-corrosion effects.
(4)Quenching obtains final performance:Yield strength is 360-390MPa, and tensile strength is 720-760MPa, elongation percentage
It is 38-42%, SDC is 32-38%.
Specific embodiment
Embodiment 1
A kind of additive when being smelted for Fe-Mn high damping alloys, according to weight proportion, the composition of the additive is:Al:
3.0%, Zn: 1.5%, Cr: 1.4%, Hf: 0.6%, Ce: 2.5%, Gd: 1.4%, Sn:1.2%, balance of iron.
When smelting Fe-Mn alloys, it is current composition general in the world, i.e. 17wt%Mn, 83wt%Fe to use material composition.As above composition
Alloy 1760 DEG C be equipped with ice crystal crucible vacuum induction melting furnace argon gas protection under melt after, add raw material weight ratio
It is the additive of 6.2wt%, and is homogenized 10 minutes using electromagnetic agitation.Then waterglass mould or water-cooled iron mould casting are carried out.
After casting is cooled to room temperature, the demoulding simultaneously clears up casting surface.Technology for Heating Processing is:The lower 1200 DEG C of Homogenization Treatments 24 of vacuum environment are small
When, then 900 DEG C of water quenchings.Quenching obtains final performance:Yield strength is 365MPa, and tensile strength is 726MPa, and elongation percentage is
39%, SDC are 34%.Under marine environment, carried using the Fe-Mn alloy ratios tradition Fe-Mn alloy rotproofness of this additive melting
It is high 54 times.
Embodiment 2
A kind of additive when being smelted for Fe-Mn high damping alloys, according to weight proportion, the composition of the additive is:Al:
4.2%, Zn: 2.8%, Cr: 1.9%, Hf: 0.7%, Ce: 3.2%, Gd: 3.6%, Sn:2.1%, balance of iron.
When smelting Fe-Mn alloys, it is current composition general in the world, i.e. 17wt%Mn, 83wt%Fe to use material composition.As above composition
Alloy 1760 DEG C be equipped with ice crystal crucible vacuum induction melting furnace argon gas protection under melt after, add raw material weight ratio
It is the additive of 7.1wt%, and is homogenized 10 minutes using electromagnetic agitation.Then waterglass mould or water-cooled iron mould casting are carried out.
After casting is cooled to room temperature, the demoulding simultaneously clears up casting surface.Technology for Heating Processing is:The lower 1200 DEG C of Homogenization Treatments 24 of vacuum environment are small
When, then 900 DEG C of water quenchings.Quenching obtains final performance:Yield strength is 360-390MPa, and tensile strength is 752MPa, is extended
Rate is that 38%, SDC is 36%.Under marine environment, using the Fe-Mn alloy ratios tradition Fe-Mn alloy corrosion resistants of this additive melting
Property improves 52 times.
Embodiment 3
A kind of additive when being smelted for Fe-Mn high damping alloys, according to weight proportion, the composition of the additive is:Al:
3.5%, Zn: 2.6%, Cr: 1.2%, Hf: 0.4%, Ce: 2.6%, Gd: 2.4%, Sn:2.4%, balance of iron.
When smelting Fe-Mn alloys, it is current composition general in the world, i.e. 17wt%Mn, 83wt%Fe to use material composition.As above composition
Alloy 1760 DEG C be equipped with ice crystal crucible vacuum induction melting furnace argon gas protection under melt after, add raw material weight ratio
It is the additive of 7.6wt%, and is homogenized 10 minutes using electromagnetic agitation.Then waterglass mould or water-cooled iron mould casting are carried out.
After casting is cooled to room temperature, the demoulding simultaneously clears up casting surface.Technology for Heating Processing is:The lower 1200 DEG C of Homogenization Treatments 24 of vacuum environment are small
When, then 900 DEG C of water quenchings.Quenching obtains final performance:Yield strength is 372MPa, and tensile strength is 759MPa, and elongation percentage is
41%, SDC are 33%.Under marine environment, carried using the Fe-Mn alloy ratios tradition Fe-Mn alloy rotproofness of this additive melting
It is high 56 times.
Claims (3)
1. a kind of additive when being smelted for Fe-Mn high damping alloys, it is characterised in that according to percetage by weight, by such as the following group
It is grouped into:Al: 2-6%, Zn: 1-3%, Cr: 1-2%, Hf: 0.2-0.8%, Ce: 2-4%, Gd: 1-4%, Sn: 1-
3%, balance of iron.
2. additive as claimed in claim 1, it is characterised in that the percetage by weight of the Fe-Mn high damping alloys is 17%
Mn and 83%Fe.
3. the application method of additive described in claim 1, it is characterised in that comprise the following steps:By Fe-Mn high damping alloys
At 1720-1760 DEG C, after being equipped with the lower fusing of the vacuum induction melting furnace argon gas of ice crystal crucible protection, addition weight alloy ratio is
The additive of 6-8%, and homogenized 10 minutes using electromagnetic agitation;Then waterglass mould or water-cooled iron mould casting, casting are carried out
After being cooled to room temperature, the demoulding simultaneously clears up casting surface.
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CN201611099831.4A CN106756574A (en) | 2016-12-05 | 2016-12-05 | A kind of additive and its application method that its decay resistance is improved for Fe Mn high damping alloys |
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CN201611099831.4A CN106756574A (en) | 2016-12-05 | 2016-12-05 | A kind of additive and its application method that its decay resistance is improved for Fe Mn high damping alloys |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107574383A (en) * | 2017-09-25 | 2018-01-12 | 宝鸡市金得利新材料有限公司 | A kind of high-damping ferrous alloy and preparation method thereof |
CN108342732A (en) * | 2018-04-02 | 2018-07-31 | 东莞理工学院 | A kind of preparation method of FeMn alloys-ZnAl alloy double layer damping composite coatings |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4244754A (en) * | 1975-07-05 | 1981-01-13 | The Foundation: The Research Institute Of Electric And Magnetic Alloys | Process for producing high damping capacity alloy and product |
JP2013087908A (en) * | 2011-10-20 | 2013-05-13 | Kozo Gijutsu Kenkyukai | Damping member |
CN103966506A (en) * | 2014-05-09 | 2014-08-06 | 曹帅 | Iron-based damping alloy with high damping characteristic and preparation method thereof |
CN103966529A (en) * | 2014-05-09 | 2014-08-06 | 曹帅 | High-damping Mn-Fe based damping alloy and preparing method thereof |
CN104066854A (en) * | 2011-12-22 | 2014-09-24 | 曙制动器工业株式会社 | Process for producing spheroidal-graphite cast iron, and spheroidal-graphite cast iron member obtained from said spheroidal-graphite cast iron |
-
2016
- 2016-12-05 CN CN201611099831.4A patent/CN106756574A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4244754A (en) * | 1975-07-05 | 1981-01-13 | The Foundation: The Research Institute Of Electric And Magnetic Alloys | Process for producing high damping capacity alloy and product |
JP2013087908A (en) * | 2011-10-20 | 2013-05-13 | Kozo Gijutsu Kenkyukai | Damping member |
CN104066854A (en) * | 2011-12-22 | 2014-09-24 | 曙制动器工业株式会社 | Process for producing spheroidal-graphite cast iron, and spheroidal-graphite cast iron member obtained from said spheroidal-graphite cast iron |
CN103966506A (en) * | 2014-05-09 | 2014-08-06 | 曹帅 | Iron-based damping alloy with high damping characteristic and preparation method thereof |
CN103966529A (en) * | 2014-05-09 | 2014-08-06 | 曹帅 | High-damping Mn-Fe based damping alloy and preparing method thereof |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107574383A (en) * | 2017-09-25 | 2018-01-12 | 宝鸡市金得利新材料有限公司 | A kind of high-damping ferrous alloy and preparation method thereof |
CN107574383B (en) * | 2017-09-25 | 2019-01-11 | 佛山市中富明德不锈钢有限公司 | A kind of high-damping ferrous alloy and preparation method thereof |
CN108342732A (en) * | 2018-04-02 | 2018-07-31 | 东莞理工学院 | A kind of preparation method of FeMn alloys-ZnAl alloy double layer damping composite coatings |
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Application publication date: 20170531 |