CN106755822A - A kind of movable forging waste heat quenching device - Google Patents
A kind of movable forging waste heat quenching device Download PDFInfo
- Publication number
- CN106755822A CN106755822A CN201611109200.6A CN201611109200A CN106755822A CN 106755822 A CN106755822 A CN 106755822A CN 201611109200 A CN201611109200 A CN 201611109200A CN 106755822 A CN106755822 A CN 106755822A
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- CN
- China
- Prior art keywords
- quenching
- fuel tank
- waste heat
- heat exchanger
- motor
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
- Forging (AREA)
Abstract
The invention discloses a kind of movable forging waste heat quenching device, including base and quenching fuel tank, the bottom of the base is provided with universal wheel, the intracavity bottom of the quenching fuel tank is provided with conveyer belt, and the inner cavity top of quenching fuel tank is provided with temperature sensor, and stirring motor and heat exchanger are provided with the top of quenching fuel tank, the output end of the stirring motor is connected with agitating shaft, agitating shaft both sides are symmetrically installed with stirring vane, and the bottom of the heat exchanger is communicated with heat exchanger tube.The present invention, compact, it is mobile flexible, and can make full use of the temperature waste heat after forging to carry out Quenching Treatment, energy saving, section work is time saving, improves production efficiency, reduces and is produced into, by the stirring motor being provided with the top of quenching fuel tank, the uniform purpose of quenching oil medium temperature can be reached, and takes away the heat of high temperature of forging workpiece cooling release in time, it is ensured that the forging quick Cooling Quenching of workpiece.
Description
Technical field
Equipment technical field is utilized the present invention relates to residual forging heat, specially a kind of movable forging waste heat quenching dress
Put.
Background technology
Advocated energetically in countries in the world at present, under emission reduction, the policy of consumption reduction, domestic many scholars, enterprise adopt from every side
Measure is taken, conventional quenching technical is that out rear temperature naturally cools to room temperature to heated work pieces, and workpiece temperature then is raised into certain again
One temperature is quenched, and thus wastes substantial amounts of manpower and materials, also has pollution to environment, and this supports energy-conservation energetically with government
Emission reduction is disagreed, in addition, more existing can be huger using waste heat quenching device after forging, volume ratio, movement is not
It is convenient, and during being quenched to forge piece, quenching oil temperature is uneven, causes forge piece quenching hardness uneven, internal gold
Phase constitution is difficult to control, and has a strong impact on forging mechanical performance.
The content of the invention
It is an object of the invention to provide a kind of movable forging waste heat quenching device, with solving above-mentioned background technology
The volume ratio of proposition is huger, mobile inconvenient, and during being quenched to forge piece, quenching oil temperature is uneven, causes forging
The uneven problem of forging piece quenching hardness.
To achieve the above object, the present invention provides following technical scheme：A kind of movable forging waste heat quenching device, bag
Base and quenching fuel tank are included, the bottom of the base is provided with the top of universal wheel, and base and is provided with quenching fuel tank, base
Leading flank is provided with PLC, and the inside of base is provided with motor, and the side of motor is provided with motor control
Device, the intracavity bottom of the quenching fuel tank is provided with conveyer belt, and the output end of motor is connected with conveyer belt, quenching fuel tank
Side is provided with feed hopper, and the opposite side of the fuel tank that quenches is provided with discharging opening, and discharging opening is located at conveyer belt side, quenching fuel tank
Inner cavity top is provided with temperature sensor, and stirring motor and heat exchanger are provided with the top of quenching fuel tank, the stirring motor
Output end is connected with agitating shaft, and agitating shaft passes through the roof of quenching fuel tank and extends to the inside of quenching fuel tank, and agitating shaft two
Side is symmetrically installed with stirring vane, and the bottom of the heat exchanger is communicated with heat exchanger tube, and heat exchanger tube is arranged on the inwall of quenching fuel tank
On.
Preferably, filled with quenching oil medium in the quenching fuel tank.
Preferably, braking vane is installed on the universal wheel.
Preferably, the side of the quenching fuel tank is provided with visual window, and the outer wall of quenching fuel tank is provided with thermal insulation layer, quenches
The inwall of kerosene case is provided with heat-insulation layer.
Preferably, it is plugged with discharge plate on the discharging opening.
Preferably, the PLC is respectively by wire and motor, stirring motor, heat exchanger and TEMP
Device is connected, and PLC is provided with display screen and function key, and display location is in function key side.
Preferably, the stirring vane is provided with the discharge orifice of equidistantly distributed.
Compared with prior art, the beneficial effects of the invention are as follows：The present invention, simple structure, compact is easy to use,
And can make full use of the temperature waste heat after forging to carry out Quenching Treatment, energy saving, section work is time saving, improves production efficiency,
Reduce and be produced into, by the universal wheel being provided with base bottom, be easy to movement, by the inner and outer wall in quenching fuel tank
On the heat-insulation layer and thermal insulation layer that are respectively equipped with, thermal loss can be reduced, by the stirring being provided with the top of quenching fuel tank
Motor, the quenching oil medium in quenching fuel tank can reach the uniform mesh of quenching oil medium temperature under the stirring of stirring motor
, and the heat of high temperature of forging workpiece cooling release is taken away in time, it is ensured that and the forging quick Cooling Quenching of workpiece, by before base
PLC that side is provided with and the temperature sensor being provided with the top of quenching fuel tank inner chamber, quench to forge piece
When, can by PLC set quenching fuel tank in maximum temperature, temperature sensor can real-time detection quenching fuel tank in
Hardening heat, when temperature sensor detect temperature higher than setting value when, PLC automatically controls heat exchanger to quenching oil
Quenching oil medium in case carries out cooling heat transferring, simple to operate to realize the purpose of quenching, significantly reduces worker's
Labour intensity, by the visual window being provided with quenching fuel tank side, is easy to observe forge piece Quenching Treatment situation.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is chassis interior structural representation of the invention；
Fig. 3 is agitating shaft structural representation of the invention；
Fig. 4 is quenching fuel tank sectional view of the invention.
In figure：1- bases；2- quenching fuel tanks；3- feed hoppers；4- discharging openings；5- heat exchangers；6- heat exchanger tubes；7- stirring electricity
Machine；8- temperature sensors；9- conveyer belts；10- discharge plates；11- visual windows；12-PLC controllers；13- function keys；14- shows
Screen；15- universal wheels；16- braking vanes；17- motors；18- electric machine controllers；19- agitating shafts；20- stirring vanes；21- lets out
Discharge orifice；22- thermal insulation layers；23- heat-insulation layers
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to Fig. 1-4, a kind of embodiment that the present invention is provided：A kind of movable forging waste heat quenching device, including
Base 1 and quenching fuel tank 2, the bottom of base 1 are provided with universal wheel 15, are easy to movement, and the top of base 1 is provided with quenching fuel tank
2, the leading flank of base 1 is provided with PLC 12, and the inside of base 1 is provided with motor 17, the side of motor 17
Electric machine controller 18 is installed, the intracavity bottom of the fuel tank 2 that quenches is provided with conveyer belt 9, output end and the transmission of motor 17
Band 9 is connected, and the side of the fuel tank 2 that quenches is provided with feed hopper 3, and the opposite side of the fuel tank 2 that quenches is provided with discharging opening 4, and discharging opening 4
In the side of conveyer belt 9, the inner cavity top of the fuel tank 2 that quenches is provided with temperature sensor 8, when being quenched to forge piece, Ke Yitong
Cross PLC 12 setting quenching fuel tank 2 in maximum temperature, temperature sensor 8 can real-time detection quenching fuel tank 2 in quenching
Fiery temperature, when temperature sensor 8 detects temperature higher than setting value, PLC 12 automatically controls heat exchanger 5 to quenching oil
Quenching oil medium in case 2 carries out cooling heat transferring, simple to operate to realize the purpose of quenching, significantly reduces worker
Labour intensity, quench fuel tank 2 top stirring motor 7 and heat exchanger 5 are installed, the output end of stirring motor 7 is connected with to be stirred
Axle 19 is mixed, agitating shaft 19 passes through the roof of quenching fuel tank 2 and extends to the inside of quenching fuel tank 2, and the both sides of agitating shaft 19 are symmetrical
Stirring vane 20 is installed, the quenching oil medium in quenching fuel tank 2 can reach quenching oil Jie under the stirring of stirring motor 7
The uniform purpose of matter temperature, and the heat of high temperature of forging workpiece cooling release is taken away in time, it is ensured that forging workpiece quickly quench by cooling
Fire, the bottom of heat exchanger 5 is communicated with heat exchanger tube 6, and heat exchanger tube 6 is arranged on the inwall of quenching fuel tank 2, filling in quenching fuel tank 2
There is quenching oil medium, braking vane 16 is installed on universal wheel 15, the side of the fuel tank 2 that quenches is provided with visual window 11, is easy to observation
Forge piece Quenching Treatment situation, the outer wall of the fuel tank 2 that quenches is provided with thermal insulation layer 22, and the inwall of the fuel tank 2 that quenches is provided with heat-insulation layer
23, the setting of heat-insulation layer 23 and thermal insulation layer 22 can reduce thermal loss, and discharge plate 10, PLC controls are plugged with discharging opening 4
Device processed 12 is connected by wire with motor 17, stirring motor 7, heat exchanger 5 and temperature sensor 8 respectively, and PLC
12 are provided with display screen 14 and function key 13, and display screen 14 is located at the side of function key 13, and stirring vane 20 is provided with and equidistantly divides
The discharge orifice 21 of cloth.
Specifically used mode：The present invention, the workpiece after forging is sent in quenching fuel tank 2 from feed hopper 3, and passed through
Maximum temperature in the setting quenching fuel tank 2 of function key 13 in PLC 12, starts stirring motor 7, and stirring motor 7 is by stirring
Mixing axle 19 drives stirring vane 20 to rotate, and the quenching oil medium in quenching fuel tank 2 is fully heated under the stirring of stirring vane 20
Uniformly, the heat of high temperature of forging workpiece cooling release and is taken away in time, it is ensured that the forging quick Cooling Quenching of workpiece, in forging workpiece
During quenching, the hardening heat in the real-time detection of temperature sensor 8 quenching fuel tank 2, when the temperature that temperature sensor 8 is detected
When degree is higher than set temperature value, PLC 12 automatically controls heat exchanger 5 and works, and changes right device and produces cold air and pass through cold air
Heat exchanger tube 6 is transported in quenching fuel tank 2, with the quick purpose realized and being quenched to forge piece, meanwhile, worker can be by visual
Window 11 observes workpiece quenching disposition, after workpiece quenching treatment terminates, the discharge plate 10 on discharging opening 4 is extracted, and
Start motor 17, the work of motor 17 drives conveyer belt 9 to operate, fortune of the workpiece after Quenching Treatment is good in conveyer belt 9
Send and lower finally transported from discharging opening 4.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of without departing substantially from spirit or essential attributes of the invention, the present invention can be in other specific forms realized.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit requires to be limited rather than described above, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as the claim involved by limitation.
Claims (7)
1. a kind of movable forging waste heat quenching device, including base (1) and quenching fuel tank (2), it is characterised in that：The bottom
The bottom of seat (1) is provided with the top of universal wheel (15), and base (1) and is provided with quenching fuel tank (2), the leading flank of base (1)
PLC (12) is installed, the inside of base (1) is provided with motor (17), and the side of motor (17) is provided with
Electric machine controller (18), the intracavity bottom of quenching fuel tank (2) is provided with conveyer belt (9), the output end of motor (17)
It is connected with conveyer belt (9), the side of quenching fuel tank (2) is provided with feed hopper (3), and the opposite side of quenching fuel tank (2) is provided with discharging
Mouth (4), and discharging opening (4), positioned at conveyer belt (9) side, the inner cavity top of quenching fuel tank (2) is provided with temperature sensor (8),
Stirring motor (7) and heat exchanger (5) are installed at the top of quenching fuel tank (2), the output end of the stirring motor (7) is connected with to be stirred
Mix axle (19), agitating shaft (19) through quenching fuel tank (2) roof and extend to the inside of quenching fuel tank (2), and agitating shaft
(19) both sides are symmetrically installed with stirring vane (20), and the bottom of the heat exchanger (5) is communicated with heat exchanger tube (6), heat exchanger tube (6) peace
On the inwall of quenching fuel tank (2).
2. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The quenching fuel tank
(2) filled with quenching oil medium in.
3. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The universal wheel
(15) braking vane (16) is installed on.
4. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The quenching fuel tank
(2) side is provided with visual window (11), and the outer wall of quenching fuel tank (2) is provided with thermal insulation layer (22), and quench the interior of fuel tank (2)
Wall is provided with heat-insulation layer (23).
5. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The discharging opening
(4) discharge plate (10) is plugged with.
6. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The PLC controls
Device (12) is connected by wire with motor (17), stirring motor (7), heat exchanger (5) and temperature sensor (8) respectively, and
PLC (12) is provided with display screen (14) and function key (13), and display screen (14) is positioned at function key (13) side.
7. a kind of movable forging waste heat quenching device according to claim 1, it is characterised in that：The stirring vane
(20) it is provided with the discharge orifice (21) of equidistantly distributed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109200.6A CN106755822A (en) | 2016-12-06 | 2016-12-06 | A kind of movable forging waste heat quenching device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611109200.6A CN106755822A (en) | 2016-12-06 | 2016-12-06 | A kind of movable forging waste heat quenching device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106755822A true CN106755822A (en) | 2017-05-31 |
Family
ID=58878407
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611109200.6A Pending CN106755822A (en) | 2016-12-06 | 2016-12-06 | A kind of movable forging waste heat quenching device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106755822A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115161446A (en) * | 2022-07-05 | 2022-10-11 | 德清集通实业有限公司 | Waste heat utilization automatic control quenching equipment |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201520782U (en) * | 2009-11-18 | 2010-07-07 | 浙江华广精工制造有限公司 | Quenching machine of forge piece |
| CN202322923U (en) * | 2011-10-31 | 2012-07-11 | 东风锻造有限公司 | Movable forging waste heat quenching device |
| CN202369613U (en) * | 2011-12-03 | 2012-08-08 | 国营山西锻造厂 | Forge piece quenching equipment |
| CN203187713U (en) * | 2013-03-18 | 2013-09-11 | 滁州恒昌机械制造有限公司 | Rapid agitating device of quenching oil tank |
-
2016
- 2016-12-06 CN CN201611109200.6A patent/CN106755822A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201520782U (en) * | 2009-11-18 | 2010-07-07 | 浙江华广精工制造有限公司 | Quenching machine of forge piece |
| CN202322923U (en) * | 2011-10-31 | 2012-07-11 | 东风锻造有限公司 | Movable forging waste heat quenching device |
| CN202369613U (en) * | 2011-12-03 | 2012-08-08 | 国营山西锻造厂 | Forge piece quenching equipment |
| CN203187713U (en) * | 2013-03-18 | 2013-09-11 | 滁州恒昌机械制造有限公司 | Rapid agitating device of quenching oil tank |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115161446A (en) * | 2022-07-05 | 2022-10-11 | 德清集通实业有限公司 | Waste heat utilization automatic control quenching equipment |
| CN115161446B (en) * | 2022-07-05 | 2024-01-19 | 德清集通实业有限公司 | Automatic control quenching equipment for waste heat utilization |
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Application publication date: 20170531 |