CN106755702A - A kind of titanium aluminum carbide intermediate alloy as gray cast iron inovulant application - Google Patents

A kind of titanium aluminum carbide intermediate alloy as gray cast iron inovulant application Download PDF

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CN106755702A
CN106755702A CN201710067674.7A CN201710067674A CN106755702A CN 106755702 A CN106755702 A CN 106755702A CN 201710067674 A CN201710067674 A CN 201710067674A CN 106755702 A CN106755702 A CN 106755702A
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cast iron
gray cast
titanium carbide
inovulant
intermediate alloy
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CN201710067674.7A
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CN106755702B (en
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王金国
王巍
贾丽
姜启川
王慧远
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Jilin University
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Jilin University
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C1/00Refining of pig-iron; Cast iron
    • C21C1/08Manufacture of cast-iron

Abstract

The present invention relates to a kind of titanium aluminum carbide intermediate alloy as gray cast iron inovulant application, in the inovulant, titanium carbide granule size is 80~600nm, and the volume content of titanium carbide granule is 20vol.% 40vol.%;Inovulant is incorporated in gray cast iron melt according to titanium carbide granule mass fraction 0.25wt.%~0.50wt.%.The application process innoculant adding quantity is few, low cost, process is simple, the growth morphology of primary austenite during cast iron solidification can be changed, form the complicated network of space structure, limit the growing space of eutectic graphite, so as to obtain the graphite structure of tiny bending, the tensile strength of gray cast iron can be increased substantially.

Description

A kind of titanium carbide-aluminium intermediate alloy as gray cast iron inovulant application
Technical field
The invention belongs to Production Technique of Gray Cast Iron field, it is related to a kind of titanium carbide-aluminium intermediate alloy to be bred as gray cast iron The application of agent.
Background technology
In castings production total amount at home and abroad, gray cast iron occupies very big ratio as a kind of traditional metal material Weight, this casting formability mainly good with it, cheap price, excellent corrosion-resistant, wear-resistant, high rigidity, casting quality The characteristic such as easy to control is relevant.As Hyundai Motor industry is to lightweight, powerful development, to the thin-wall high-strength of gray cast iron material Degree performance requirement is also more and more higher.Therefore, needing the new and effective inovulant of exploitation badly makes the mechanical property of gray cast iron obtain greatly Amplitude is improved.
In the method for conventional raising Mechanical Properties of Grey Cast Iron, inoculation can by the mechanical performance of ironcasting improve to Few 1-2 trade mark.Conventional inovulant is broadly divided into two classes:Graphitization inovulant and stabilisation inovulant.Graphitization inovulant Graphitization can be promoted, spoken parts in traditional operas is reduced, mainly including carbon containing serial, siliceous common serial and special silicon systems row.But carbon containing system The melting temperature of row inovulant it is general it is higher (>1450 DEG C), certain inovulant feed postition need to be selected;Special silicon systems row breed Though the speed of agent decline is very slow, pregnant effect is not clearly;Stabilizing inovulant can not only promote graphitization, also Being capable of stabilizing pearlite tissue, such as inovulant containing Cr, N element.But conventional inovulant can't reach greatly at this stage Amplitude improves the purpose of Mechanical Properties of Grey Cast Iron.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of titanium carbide-aluminium intermediate alloy answering as gray cast iron inovulant With the application process innoculant adding quantity is few, low cost, process is simple, can change nascent Ovshinsky during cast iron solidification The growth morphology of body, forms the complicated network of space structure, limits the growing space of eutectic graphite, so as to obtain tiny, bending Graphite structure, the tensile strength of gray cast iron can be increased substantially.
In the inovulant, titanium carbide granule size is 80~600nm, and the volume content of titanium carbide granule is 20vol.%-40vol.%;Inovulant is incorporated in gray cast iron according to titanium carbide granule mass fraction 0.25wt.%~0.5wt.% In melt.
Titanium carbide granule is preferably dimensioned to be 80nm, and inovulant is according to titanium carbide granule mass fraction for 0.5wt.% is incorporated in In gray cast iron melt.
The inovulant is prepared by aluminium-titanium-carbon system thermal explosion synthetic method, and micron-scale, sub-micro are contained in inovulant The titanium carbide granule of meter ruler cun and nano-scale.
Described gray cast iron, alloying component is by mass percentage:3.2~3.5C, 1.5~1.8Si, 0.8~1.0Mn, ≤ 0.15P ,≤0.12S, using intermediate frequency furnace melting, infrared thermometer thermometric, 1530 DEG C of molten iron tapping temperature, in casting ladle Breed, poured into a mould in resin bonded sand mould after being sufficiently stirred for.
According to theoretical calculation, TiC and austenite lattice equations<15%, with as primary austenite heterogeneous nuclei Primary condition, so as to increase the quantity of primary austenite and obtain the spatial network frame structure of complexity, and then influences gray cast iron The form of graphite, size, quantity and distribution in tissue, so as to improve the mechanical property of gray cast iron.
It is demonstrated experimentally that titanium carbide-aluminium intermediate alloy as gray cast iron inovulant is changed the micro- of gray cast iron by the present invention Tissue, significantly improves the mechanical property of gray cast iron.
Brief description of the drawings
The present invention is described in further detail with reference to the accompanying drawings and detailed description.
Fig. 1 is the micron-scale TiC granule-morphologies of embodiment 1.
Fig. 2 is the submicron-scale TiC granule-morphologies of embodiment 2.
Fig. 3 is the nano-scale TiC granule-morphologies of embodiment 3.
Fig. 4 is the experiment gray cast iron A primary austenite tissues of comparative example 1.
Fig. 5 is the experiment gray cast iron B primary austenite tissues of embodiment 1.
Fig. 6 is the experiment gray cast iron C primary austenite tissues of embodiment 2.
Fig. 7 is the experiment gray cast iron D primary austenite tissues of embodiment 3.
Fig. 8 is the experiment gray cast iron a graphite structures of comparative example 2.
Fig. 9 is the experiment gray cast iron b graphite structures of embodiment 4.
Figure 10 is the experiment gray cast iron c graphite structures of embodiment 5.
Figure 11 is the experiment gray cast iron d graphite structures of embodiment 6.
Specific embodiment
The inovulant is prepared using following methods:By the mixing of aluminium powder, titanium valve and carbon dust, ball milling, synthesize anti-by thermal explosion Titanium carbide-the aluminium intermediate alloy containing TiC particles should be prepared (referring to " a kind of in-situ nano TiC ceramic particle reinforced aluminium bases are answered Condensation material and preparation method thereof ", application number:201110209567.6, publication date:2011.11.30;“Morphology evolution of TiCx grains during SHS in an Al-Ti-C system”,Crystal Growth& Design, 9 (2009) 646-649), then it is broken into the particle of 5-10 mm sizes.
The inovulant is added in gray cast iron melt using the method for inoculation in casting ladle.
Embodiment 1
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and about 0.1 μm of carbon black:1, aluminium volume content is The ratio of 40vol.% prepares the titanium carbide-aluminium intermediate alloy containing micron-scale titanium carbide granule;Micron-scale titanium carbide Granule-morphology is as shown in Figure 1.Using intermediate frequency furnace melting gray cast iron, infrared thermometer thermometric, molten iron tapping temperature 1530 DEG C, the titanium carbide-aluminium intermediate alloy containing micron-scale titanium carbide granule is broken for the particle of 5-10 mm sizes, using pouring The method of inoculation is added in gray cast iron melt in bag, is poured into a mould in resin bonded sand mould after being sufficiently stirred for, and obtains tensile strength Determine and fabric analysis sample B.
Embodiment 2
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and CNTs (20-30nm):1, aluminium volume content is The ratio of 60vol.% prepares the titanium carbide-aluminium intermediate alloy containing submicron-scale titanium carbide granule;Submicron-scale carbon Change titanium granule-morphology as shown in Figure 2.Using intermediate frequency furnace melting gray cast iron, infrared thermometer thermometric, molten iron tapping temperature 1530 DEG C, the titanium carbide-aluminium intermediate alloy containing submicron-scale titanium carbide granule is broken for the particle of 5-10 mm sizes, It is added in gray cast iron melt using the method for inoculation in casting ladle, is poured into a mould in resin bonded sand mould after being sufficiently stirred for, is resisted Tensile strength is determined and fabric analysis sample C.
Embodiment 3
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and CNTs (20-30nm):1, aluminium volume content is The ratio of 80vol.% prepares the titanium carbide-aluminium intermediate alloy containing nanosize titanium carbide particle;Nanosize titanium carbide Granule-morphology is as shown in Figure 3.Using intermediate frequency furnace melting gray cast iron, infrared thermometer thermometric, molten iron tapping temperature 1530 DEG C, the titanium carbide-aluminium intermediate alloy containing nanosize titanium carbide particle is broken for the particle of 5-10 mm sizes, using pouring The method of inoculation is added in gray cast iron melt in bag, is poured into a mould in resin bonded sand mould after being sufficiently stirred for, and obtains tensile strength Determine and fabric analysis sample D.
The mass fraction of titanium carbide granule size and titanium carbide in gray cast iron melt is as shown in table 1 in sample B, C, D.
Table 1
Note:Sample A is comparative example sample in table, except the SiFe inovulants that all samples in melting are all added, is not added Enter other any inovulants.
Fig. 4-Fig. 7 is comparative example A and embodiment 1-3 experiment gray cast iron by the tissue after austenitizing annealing.Its In in black bar be graphite, brilliant white is primary austenite tissue, and grey black is pearlitic structrure.
It can be seen that without the sample such as Fig. 4 for adding inovulant of the present invention, primary austenite dentrite quantity is less, primary tiller Brilliant crystallographic axis is thick, and brilliant arm spacing is larger, and distribution does not have Special composition network structure more simply.With inovulant TiC particle chis Very little reduction, the quantity of primary austenite is on the increase, the refinement of crystallographic axis, interdendritic away from reducing, it is crisscross, formation finishes The complicated spacial framework of structure, as shown in Fig. 5,6,7.
Theoretical according to heterogeneous forming core, the fusing point of TiC is 3410 DEG C, higher than the fusing point of liquid metal, while according to calculating TiC (100) crystal face and the two-dimentional mismatch of γ-Fe (110) crystal face are 12.7%, TiC (100) crystal faces and γ-Fe (111) crystal face Two-dimentional mismatch is 10.0%, it is seen then that TiC is less than 15% with γ-Fe lattice equations, with as the heterogeneous of primary austenite The primary condition of core.Therefore the addition of TiC causes that the crystallization nuclei of primary austenite increases, the space structure of primary austenite Become more complicated, the gap in network structure becomes narrow, so as to reduce the space of Graphite Precipitation in eutectic reaction, to obtain Obtain tiny, bending graphite and establish condition.Eutectic graphite as eutectic reaction it is leading run into growth course it is nascent Necessarily change its direction of growth during austenite dendrites, graphite form becomes bended.Because the intensity of flake graphite is almost nil, phase When the micro-crack in matrix, the size of flake graphite is bigger, shape is more straight, then the effect of isolating to matrix is got over Substantially, causing the mechanical property of gray cast iron reduces, and bend, tiny graphite can reduce this effect of isolating so that mechanics Performance is improved.Table 2 is the tensile strength measurement result of experiment gray cast iron, it is seen then that titanium carbide-aluminium intermediate alloy inovulant Addition improves the tensile strength of gray cast iron, and with the reduction of titanium carbide granule size in inovulant, the tension of gray cast iron Intensity improves more obvious.
Table 2
Specimen coding A B C D
Tensile strength (MPa) 236 247 259 355
Embodiment 4
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and CNTs (20-30nm):1, aluminium volume content is The ratio of 80vol.% prepares the titanium carbide-aluminium intermediate alloy containing nanosize titanium carbide particle.Using intermediate frequency furnace Melting gray cast iron, infrared thermometer thermometric, 1530 DEG C of molten iron tapping temperature, by the carbonization containing nanosize titanium carbide particle Titanium-aluminium intermediate alloy is broken for the particle of 5-10 mm sizes, and being added to gray cast iron using the method for inoculation in casting ladle melts In body, poured into a mould in resin bonded sand mould after being sufficiently stirred for, obtain tensile strength and determine and fabric analysis sample b.Titanium carbide is cast in ash Mass fraction in fusant is 0.25wt.%.
Embodiment 5
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and CNTs (20-30nm):1, aluminium volume content is The ratio of 80vol.% prepares the titanium carbide-aluminium intermediate alloy containing nanosize titanium carbide particle.Using intermediate frequency furnace Melting gray cast iron, infrared thermometer thermometric, 1530 DEG C of molten iron tapping temperature, by the carbonization containing nanosize titanium carbide particle Titanium-aluminium intermediate alloy is broken for the particle of 5-10 mm sizes, and being added to gray cast iron using the method for inoculation in casting ladle melts In body, poured into a mould in resin bonded sand mould after being sufficiently stirred for, obtain the ratio of tensile strength measure and fabric analysis sample c.Titanium carbide Mass fraction in gray cast iron melt is 0.5wt.%.
Embodiment 6
It is 1 according to C and Ti atomic ratios using titanium valve, aluminium powder and CNTs (20-30nm):1, aluminium volume content is The ratio of 80vol.% prepares the titanium carbide-aluminium intermediate alloy containing nanosize titanium carbide particle.Using intermediate frequency furnace Melting gray cast iron, infrared thermometer thermometric, 1530 DEG C of molten iron tapping temperature, by the carbonization containing nanosize titanium carbide particle Titanium-aluminium intermediate alloy is broken for the particle of 5-10 mm sizes, and being added to gray cast iron using the method for inoculation in casting ladle melts In body, poured into a mould in resin bonded sand mould after being sufficiently stirred for, obtain tensile strength and determine and fabric analysis sample b.Titanium carbide is cast in ash Mass fraction in fusant is 0.75wt.%.
Mass fraction of the titanium carbide in gray cast iron melt is as shown in table 3 in sample b, c, d.
Table 3
Specimen coding a b c d
Innoculant adding quantity —— 0.25wt.%TiC 0.5wt.%TiC 0.75wt.%TiC
Note:Sample a is comparative example sample in table, except the SiFe inovulants that all samples in melting are all added, is not added Enter other any inovulants.
Fig. 8-Figure 11 is the graphite structure for testing gray cast iron, it can be seen that:With the increase of innoculant adding quantity of the present invention, Testing the graphite structure of gray cast iron becomes tiny, bending, but when the addition of inovulant reaches 0.75wt.%, is removed in sample There is the A type graphite of tiny bending, while occur in that D, E type graphite of point-like.
Different content nano titanium carbide particle (TiCp) is added in gray cast iron material, primary austenite dendrite can be changed Quantity and form, make primary austenite dendrite skeleton become to become increasingly complex, and form intensive equiaxial network structure.And with receiving The addition of rice TiCp, primary austenite increasing number in iron liquid, while it is mutual with dendritic arm end to there is also austenite limb Staggeredly, overlap, dendrite is presented interlaced frame-like structure.Because eutectic reaction is carried out between austenite dendrites, Ovshinsky Body space structure is more complicated, interdendritic away from smaller, be more readily available the graphite structure of tiny bending.But when the nanometer for adding TiCp contents continue to increase, and nano TiC p takes place reunion, reduces influences of the TiCp to austenite structure.Receiving after reunion Rice grain uneven is distributed in iron liquid similar to the micron particles of large-size.Now, part TiCp can be as first The heterogeneous forming core core of raw austenite, but quantity reduction;On the other hand, part TiCp is distributed in the life of the para-crystal of primary austenite dendrite one It is difficult that forward position long grows austenite dendrites, and the overlap joint between austenite dendrites is hampered to a certain extent, space can not be formed Baroque network structure, so as to have impact on the form and size of graphite in gray cast iron.
Table 4 is the mechanics performance determining result that gray cast iron is processed using inovulant of the present invention, it is seen then that in the middle of titanium carbide-aluminium Alloy innoculant adding quantity increase, the tensile strength of gray cast iron is significantly improved, but excess addition, tension is made on the contrary Intensity decreases.
Table 4
Specimen coding a b c d
Tensile strength (MPa) 236 308 355 272

Claims (3)

1. a kind of titanium carbide-aluminium intermediate alloy as gray cast iron inovulant application.
2. titanium carbide-aluminium intermediate alloy according to claim 1 as gray cast iron inovulant application, it is characterised in that institute State in inovulant, titanium carbide granule size is 80~600nm, and the volume content of titanium carbide granule is 20vol.%-40vol.%; Inovulant is incorporated in gray cast iron melt according to titanium carbide granule mass fraction 0.25wt.%~0.5wt.%.
3. titanium carbide-aluminium intermediate alloy according to claim 1 as gray cast iron inovulant application, it is characterised in that institute Titanium carbide granule size is stated for 80nm, inovulant melts according to titanium carbide granule mass fraction for 0.50wt.% is incorporated in gray cast iron In body.
CN201710067674.7A 2017-02-07 2017-02-07 A kind of application of titanium carbide-aluminium intermediate alloy as gray cast iron inovulant Expired - Fee Related CN106755702B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107267704A (en) * 2017-07-03 2017-10-20 哈尔滨科德威冶金股份有限公司 Spheroidal graphite cast-iron and vermicular cast iron inovulant and preparation method containing nanometer silicon carbide
CN109825293A (en) * 2019-01-30 2019-05-31 吉林大学 Application of the titanium carbide nanometer sheet as up-conversion

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60141817A (en) * 1983-12-28 1985-07-26 Hitachi Metals Ltd Production of magnetic head core material
CN1257935A (en) * 1999-12-09 2000-06-28 朝阳特种材料推广中心 Metallic strengthening agent
CN1352312A (en) * 2001-11-07 2002-06-05 华中科技大学 Al-Ti-C crystal grain fining agent and its producing process
CN1418973A (en) * 2002-12-18 2003-05-21 涿州市精英铝合金材料有限责任公司 Refining agent for crystalline grain of aluminium titanium carbon intermediate alloy

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60141817A (en) * 1983-12-28 1985-07-26 Hitachi Metals Ltd Production of magnetic head core material
CN1257935A (en) * 1999-12-09 2000-06-28 朝阳特种材料推广中心 Metallic strengthening agent
CN1352312A (en) * 2001-11-07 2002-06-05 华中科技大学 Al-Ti-C crystal grain fining agent and its producing process
CN1418973A (en) * 2002-12-18 2003-05-21 涿州市精英铝合金材料有限责任公司 Refining agent for crystalline grain of aluminium titanium carbon intermediate alloy

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107267704A (en) * 2017-07-03 2017-10-20 哈尔滨科德威冶金股份有限公司 Spheroidal graphite cast-iron and vermicular cast iron inovulant and preparation method containing nanometer silicon carbide
CN107267704B (en) * 2017-07-03 2023-03-24 哈尔滨科德威冶金股份有限公司 Inoculant containing nano silicon carbide for nodular cast iron and vermicular cast iron and preparation method thereof
CN109825293A (en) * 2019-01-30 2019-05-31 吉林大学 Application of the titanium carbide nanometer sheet as up-conversion

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