A kind of halogen-free resin composition and its prepreg being made and copper-clad plate
Technical field
The present invention relates to a kind of halogen-free resin composition and its prepreg being made and copper-clad plate, belong to copper-clad plate manufacture
Technical field.
Background technology
It is well known that traditional the fire-retardant of copper-clad plate depends on brominated epoxy resin and its synergist-antimony oxide always,
Indispensable role is occupied in composite-based copper clad plate, fire-retardant one is sharp as being solved in copper-clad plate developer's hand
Device.But as research finds that halogen-antimony is fire-retardant to have been found to have harmfulness to health and environment.Therefore new ring is developed
Protect Non-halogen Flame Retardant Technology and have become trend of the times.The country's more widespread practice is to use phosphorous epoxy resin at present, is utilized
Produced segregation phosphoric acid strong dehydration and incarbonization, reaches fire-retardant effect after phasphorus-containing polymer burning.But phosphorous ring
Oxygen tree fat price general charged is higher, so that its cost is greatly improved.
Dialkyl hypophosphorous acid aluminium is a kind of new green environment protection add phosphorus containing flame retardant developed in recent years, relative to it
His additive flame retardant, its flame retarding efficiency and CTI values are higher.The present invention uses dialkyl hypophosphorous acid aluminium and aluminium hydroxide, titanium white
Powder carries out compounding mixing, reaches the purpose of Green Flammability.
The content of the invention
The deficiency that the present invention exists for existing environment friendly halogen-free fireproof technology, there is provided a kind of halogen-free resin composition and its system
Into prepreg and copper-clad plate.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of halogen-free resin composition, by weight, including following component:
Further, the fire retardant is aluminium hydroxide, titanium dioxide, the mixture of dialkyl phosphinic acid aluminium.
Further, aluminium hydroxide, titanium dioxide, the part by weight of dialkyl phosphinic acid aluminium three are (5- in the fire retardant
10):(2-8):(3-10), the particle diameter of the aluminium hydroxide is 3-5 μm, and the particle diameter of dialkyl phosphinic acid aluminium is 5-20 μm.
Further, the non-halogen non-phosphate epoxy resin is bisphenol A type epoxy resin or novolac epoxy resin.
Further, described curing agent be linear phenolic resin, 4,4- diaminodiphenyl-methanes, methyl hexahydrophthalic anhydride,
One or more in dicyandiamide, 4,4- DADPSs of mixture.
Further, described curing accelerator is in 2-methylimidazole, 2-ethyl-4-methylimidazole, 2- phenylimidazoles
Any one.
Further, described solvent is dimethylformamide, acetone, MEK, glycol monoethyl ether, cyclohexanone, the third two
One kind in alcohol monomethyl ether, ethanol, toluene.
The beneficial effects of the invention are as follows:
1) dialkyl hypophosphorous acid aluminium is free of halogen element, with aluminium hydroxide, titanium dioxide can be reached after compounding mixes " green
The fire-retardant effect of color ".
2) present invention uses cheap base epoxy resin bisphenol A type epoxy resin or novolac epoxy resin, production
Low cost.
3) the characteristics of there is CTI >=600V high, high-peeling strength >=1.90N/mm according to copper-clad plate obtained in the present invention.
The present invention is also claimed the prepreg and copper-clad plate prepared using halogen-free resin composition of the invention.
Specific embodiment
Principle of the invention and feature are described below in conjunction with example, example is served only for explaining the present invention, and
It is non-for limiting the scope of the present invention.
Embodiment 1:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxies of bisphenol A type epoxy resin
Value 0.18-0.22), 18 parts of linear phenolic resin, 0.1 part of 2-ethyl-4-methylimidazole, 5 parts of aluminium hydroxide, 8 parts of titanium dioxide, two
10 parts of ethyl hypo-aluminum orthophosphate, 35 parts of MEK.
Embodiment 2:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxies of bisphenol A type epoxy resin
Value 0.51-0.54), 25 parts of linear phenolic resin, 0.16 part of 2-methylimidazole, 10 parts of aluminium hydroxide, 8 parts of titanium dioxide, diethyl
10 parts of hypo-aluminum orthophosphate, 40 parts of MEK, are blended resin glue.
Embodiment 3:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxide numbers of novolac epoxy resin
0.51-0.54), 50 parts of 4,4- DADPSs, 3 parts of 2- phenylimidazoles, 10 parts of aluminium hydroxide, 2 parts of titanium dioxide, methyl cyclohexane
3 parts of base phosphinic acids aluminium, 15 parts of dimethylformamide, 25 parts of propylene glycol monomethyl ether is blended resin glue.
Embodiment 4:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxide numbers of novolac epoxy resin
0.51-0.54), 2 parts of dicyandiamide, 0.20 part of 2-methylimidazole, 10 parts of aluminium hydroxide, 5 parts of titanium dioxide, diethyl hypo-aluminum orthophosphate 7
Part, 35 parts of dimethylformamide, 20 parts of toluene are blended resin glue.
Above-mentioned halogen-free resin composition can be prepared using conventional preparation method, first by hard resin and admittedly
Agent dissolves in a solvent, stirs to after being completely dissolved, and adds liquid resin and curing accelerator, stirs, and adds hydrogen
Aluminum oxide, titanium dioxide, dialkyl phosphinic acid aluminium, with obtaining final product resin adhesive liquid after mulser emulsion dispersion after stirring;
Gained glue is coated in glass cloth surface by gluing machine, by regulation speed, compression roller gap, wind-warm syndrome, furnace temperature
Etc. condition, that is, desired prepreg is obtained, control resin content is in 39%-48%.It is above-mentioned several to be taken according to thickness requirement
Prepreg, is superimposed together, and Copper Foil is covered with its one side or two sides, is put between two steel plates, the hot pressing in vacuum press,
So as to be pressed into copper-clad plate.
In an embodiment of the present invention, described copper-clad plate is to use above-mentioned eight prepregs and two copper of 35 μ m-thicks
Paper tinsel is superimposed together, by vacuum press in 175 ± 5 DEG C, 35 ± 5kgf/cm2Under the conditions of hot pressing 90min, cooling, obtain final product
1.61/1 copper-clad plate.Then the copper-clad plate performance is tested, concrete outcome is shown in Table 1.
Table 1:The performance test data of embodiment 1-4 gained copper-clad plates
Detection project |
Embodiment 1 |
Embodiment 2 |
Embodiment 3 |
Embodiment 4 |
Peel strength (N/mm) |
1.90 |
1.97 |
2.00 |
1.90 |
CTI |
600 |
600 |
600 |
600 |
Anti-flammability |
FV0 |
FV0 |
FV0 |
FV0 |
Content of halogen |
0.06 |
0.04 |
0.04 |
0.06 |
Punching |
It is excellent |
It is excellent |
It is excellent |
It is excellent |
Note:
(1) CTI relative discharges tracking index:Method according to GB/T 4207-84 defineds is tested.
(2) flammability:Determined according to UL94 vertical combustions.
(3) content of halogen is according to JPCA-ES-01-2003《Halogen-free type copper-clad plate method of testing》Detection, is burnt using flask
Formula gas assimilating method and ion chromatograph determine the content of halogen of copper-clad plate.
Compared with prior art, the important performance such as anti-flammability, CTI, peel strength reaches for copper-clad plate obtained by the present invention
To or more than generic copper-clad plate performance indications, and low production cost, due to not containing halogen in dipping glue, can subtract
Few its in manufacture and crosses generation pernicious gas health of human body is caused damage using process.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.