CN106751475A - A kind of halogen-free resin composition and its prepreg being made and copper-clad plate - Google Patents

A kind of halogen-free resin composition and its prepreg being made and copper-clad plate Download PDF

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Publication number
CN106751475A
CN106751475A CN201611057429.XA CN201611057429A CN106751475A CN 106751475 A CN106751475 A CN 106751475A CN 201611057429 A CN201611057429 A CN 201611057429A CN 106751475 A CN106751475 A CN 106751475A
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halogen
resin composition
free resin
parts
composition according
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CN106751475B (en
Inventor
高淑丽
李宝东
郑宝林
徐树民
王天堂
赵东
刘文江
周鸥
陈晓鹏
陈长浩
朱义刚
姜晓亮
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SHANDONG JINBAO ELECTRONICS CO Ltd
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Campbell Shandong Branch Of Ltd By Share Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/02Organic and inorganic ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/092Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising epoxy resins
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/20Layered products comprising a layer of metal comprising aluminium or copper
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/24Impregnating materials with prepolymers which can be polymerised in situ, e.g. manufacture of prepregs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2311/00Metals, their alloys or their compounds
    • B32B2311/12Copper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2363/00Epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2363/00Characterised by the use of epoxy resins; Derivatives of epoxy resins
    • C08J2363/04Epoxynovolacs
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/003Additives being defined by their diameter
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Reinforced Plastic Materials (AREA)

Abstract

The present invention relates to a kind of halogen-free resin composition and its prepreg being made and copper-clad plate, including following component:100 parts of non-halogen non-phosphate epoxy resin, 2 50 parts of curing agent, 0.1 3 parts of curing accelerator, 15 28 parts of fire retardant, 35 55 parts of solvent, resin combination process is simple of the invention, low production cost.It is free of halogen element, can reach " green " fire-retardant effect, the characteristics of have CTI >=600V high, high-peeling strength >=1.90N/mm according to copper-clad plate obtained in the present invention.

Description

A kind of halogen-free resin composition and its prepreg being made and copper-clad plate
Technical field
The present invention relates to a kind of halogen-free resin composition and its prepreg being made and copper-clad plate, belong to copper-clad plate manufacture Technical field.
Background technology
It is well known that traditional the fire-retardant of copper-clad plate depends on brominated epoxy resin and its synergist-antimony oxide always, Indispensable role is occupied in composite-based copper clad plate, fire-retardant one is sharp as being solved in copper-clad plate developer's hand Device.But as research finds that halogen-antimony is fire-retardant to have been found to have harmfulness to health and environment.Therefore new ring is developed Protect Non-halogen Flame Retardant Technology and have become trend of the times.The country's more widespread practice is to use phosphorous epoxy resin at present, is utilized Produced segregation phosphoric acid strong dehydration and incarbonization, reaches fire-retardant effect after phasphorus-containing polymer burning.But phosphorous ring Oxygen tree fat price general charged is higher, so that its cost is greatly improved.
Dialkyl hypophosphorous acid aluminium is a kind of new green environment protection add phosphorus containing flame retardant developed in recent years, relative to it His additive flame retardant, its flame retarding efficiency and CTI values are higher.The present invention uses dialkyl hypophosphorous acid aluminium and aluminium hydroxide, titanium white Powder carries out compounding mixing, reaches the purpose of Green Flammability.
The content of the invention
The deficiency that the present invention exists for existing environment friendly halogen-free fireproof technology, there is provided a kind of halogen-free resin composition and its system Into prepreg and copper-clad plate.
The technical scheme that the present invention solves above-mentioned technical problem is as follows:
A kind of halogen-free resin composition, by weight, including following component:
Further, the fire retardant is aluminium hydroxide, titanium dioxide, the mixture of dialkyl phosphinic acid aluminium.
Further, aluminium hydroxide, titanium dioxide, the part by weight of dialkyl phosphinic acid aluminium three are (5- in the fire retardant 10):(2-8):(3-10), the particle diameter of the aluminium hydroxide is 3-5 μm, and the particle diameter of dialkyl phosphinic acid aluminium is 5-20 μm.
Further, the non-halogen non-phosphate epoxy resin is bisphenol A type epoxy resin or novolac epoxy resin.
Further, described curing agent be linear phenolic resin, 4,4- diaminodiphenyl-methanes, methyl hexahydrophthalic anhydride, One or more in dicyandiamide, 4,4- DADPSs of mixture.
Further, described curing accelerator is in 2-methylimidazole, 2-ethyl-4-methylimidazole, 2- phenylimidazoles Any one.
Further, described solvent is dimethylformamide, acetone, MEK, glycol monoethyl ether, cyclohexanone, the third two One kind in alcohol monomethyl ether, ethanol, toluene.
The beneficial effects of the invention are as follows:
1) dialkyl hypophosphorous acid aluminium is free of halogen element, with aluminium hydroxide, titanium dioxide can be reached after compounding mixes " green The fire-retardant effect of color ".
2) present invention uses cheap base epoxy resin bisphenol A type epoxy resin or novolac epoxy resin, production Low cost.
3) the characteristics of there is CTI >=600V high, high-peeling strength >=1.90N/mm according to copper-clad plate obtained in the present invention.
The present invention is also claimed the prepreg and copper-clad plate prepared using halogen-free resin composition of the invention.
Specific embodiment
Principle of the invention and feature are described below in conjunction with example, example is served only for explaining the present invention, and It is non-for limiting the scope of the present invention.
Embodiment 1:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxies of bisphenol A type epoxy resin Value 0.18-0.22), 18 parts of linear phenolic resin, 0.1 part of 2-ethyl-4-methylimidazole, 5 parts of aluminium hydroxide, 8 parts of titanium dioxide, two 10 parts of ethyl hypo-aluminum orthophosphate, 35 parts of MEK.
Embodiment 2:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxies of bisphenol A type epoxy resin Value 0.51-0.54), 25 parts of linear phenolic resin, 0.16 part of 2-methylimidazole, 10 parts of aluminium hydroxide, 8 parts of titanium dioxide, diethyl 10 parts of hypo-aluminum orthophosphate, 40 parts of MEK, are blended resin glue.
Embodiment 3:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxide numbers of novolac epoxy resin 0.51-0.54), 50 parts of 4,4- DADPSs, 3 parts of 2- phenylimidazoles, 10 parts of aluminium hydroxide, 2 parts of titanium dioxide, methyl cyclohexane 3 parts of base phosphinic acids aluminium, 15 parts of dimethylformamide, 25 parts of propylene glycol monomethyl ether is blended resin glue.
Embodiment 4:
A kind of halogen-free resin composition, by weight, including following component:100 parts of (epoxide numbers of novolac epoxy resin 0.51-0.54), 2 parts of dicyandiamide, 0.20 part of 2-methylimidazole, 10 parts of aluminium hydroxide, 5 parts of titanium dioxide, diethyl hypo-aluminum orthophosphate 7 Part, 35 parts of dimethylformamide, 20 parts of toluene are blended resin glue.
Above-mentioned halogen-free resin composition can be prepared using conventional preparation method, first by hard resin and admittedly Agent dissolves in a solvent, stirs to after being completely dissolved, and adds liquid resin and curing accelerator, stirs, and adds hydrogen Aluminum oxide, titanium dioxide, dialkyl phosphinic acid aluminium, with obtaining final product resin adhesive liquid after mulser emulsion dispersion after stirring;
Gained glue is coated in glass cloth surface by gluing machine, by regulation speed, compression roller gap, wind-warm syndrome, furnace temperature Etc. condition, that is, desired prepreg is obtained, control resin content is in 39%-48%.It is above-mentioned several to be taken according to thickness requirement Prepreg, is superimposed together, and Copper Foil is covered with its one side or two sides, is put between two steel plates, the hot pressing in vacuum press, So as to be pressed into copper-clad plate.
In an embodiment of the present invention, described copper-clad plate is to use above-mentioned eight prepregs and two copper of 35 μ m-thicks Paper tinsel is superimposed together, by vacuum press in 175 ± 5 DEG C, 35 ± 5kgf/cm2Under the conditions of hot pressing 90min, cooling, obtain final product 1.61/1 copper-clad plate.Then the copper-clad plate performance is tested, concrete outcome is shown in Table 1.
Table 1:The performance test data of embodiment 1-4 gained copper-clad plates
Detection project Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
Peel strength (N/mm) 1.90 1.97 2.00 1.90
CTI 600 600 600 600
Anti-flammability FV0 FV0 FV0 FV0
Content of halogen 0.06 0.04 0.04 0.06
Punching It is excellent It is excellent It is excellent It is excellent
Note:
(1) CTI relative discharges tracking index:Method according to GB/T 4207-84 defineds is tested.
(2) flammability:Determined according to UL94 vertical combustions.
(3) content of halogen is according to JPCA-ES-01-2003《Halogen-free type copper-clad plate method of testing》Detection, is burnt using flask Formula gas assimilating method and ion chromatograph determine the content of halogen of copper-clad plate.
Compared with prior art, the important performance such as anti-flammability, CTI, peel strength reaches for copper-clad plate obtained by the present invention To or more than generic copper-clad plate performance indications, and low production cost, due to not containing halogen in dipping glue, can subtract Few its in manufacture and crosses generation pernicious gas health of human body is caused damage using process.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all it is of the invention spirit and Within principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.

Claims (10)

1. a kind of halogen-free resin composition, it is characterised in that by weight, including following component:
2. halogen-free resin composition according to claim 1, it is characterised in that the fire retardant is aluminium hydroxide, titanium white The mixture of powder, dialkyl phosphinic acid aluminium.
3. halogen-free resin composition according to claim 2, it is characterised in that aluminium hydroxide, titanium white in the fire retardant Powder, the part by weight of dialkyl phosphinic acid aluminium three are (5-10):(2-8):(3-10).
4. halogen-free resin composition according to claim 1 and 2, it is characterised in that the particle diameter of the aluminium hydroxide is 3-5 μm, the particle diameter of dialkyl phosphinic acid aluminium is 5-20 μm.
5. halogen-free resin composition according to claim 1 and 2, it is characterised in that the non-halogen non-phosphate epoxy resin is Bisphenol A type epoxy resin or novolac epoxy resin.
6. halogen-free resin composition according to claim 1 and 2, it is characterised in that described curing agent is novolac One or more in resin, 4,4- diaminodiphenyl-methanes, methyl hexahydrophthalic anhydride, dicyandiamide, 4,4- DADPSs Mixture.
7. halogen-free resin composition according to claim 1 and 2, it is characterised in that described curing accelerator is 2- first Any one in base imidazoles, 2-ethyl-4-methylimidazole, 2- phenylimidazoles.
8. halogen-free resin composition according to claim 1 and 2, it is characterised in that described solvent is dimethyl formyl One kind in amine, acetone, MEK, glycol monoethyl ether, cyclohexanone, propylene glycol monomethyl ether, ethanol, toluene.
9. the prepreg that a kind of halogen-free resin composition as any one of claim 1-8 is prepared.
10. the copper-clad plate that a kind of prepreg as claimed in claim 9 is prepared.
CN201611057429.XA 2016-11-26 2016-11-26 A kind of halogen-free resin composition and its manufactured prepreg and copper-clad plate Active CN106751475B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1847352A (en) * 2005-04-13 2006-10-18 信越化学工业株式会社 Flame retardant adhesive composition, and adhesive sheet, coverlay film and flexible copper-clad laminate using same
CN102241872A (en) * 2011-06-28 2011-11-16 江汉大学 Aluminum methylcyclohexyl phosphinate/epoxy resin flame-retardant composite material
JP2012025917A (en) * 2010-07-27 2012-02-09 Panasonic Electric Works Co Ltd Halogen-free epoxy resin composition, coverlay film, bonding sheet, prepreg and laminate for printed wiring board
CN104610704A (en) * 2015-01-28 2015-05-13 清远市普塞呋磷化学有限公司 Halogen-free flame retardant anhydride cured epoxy resin composition

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1847352A (en) * 2005-04-13 2006-10-18 信越化学工业株式会社 Flame retardant adhesive composition, and adhesive sheet, coverlay film and flexible copper-clad laminate using same
JP2012025917A (en) * 2010-07-27 2012-02-09 Panasonic Electric Works Co Ltd Halogen-free epoxy resin composition, coverlay film, bonding sheet, prepreg and laminate for printed wiring board
CN102241872A (en) * 2011-06-28 2011-11-16 江汉大学 Aluminum methylcyclohexyl phosphinate/epoxy resin flame-retardant composite material
CN104610704A (en) * 2015-01-28 2015-05-13 清远市普塞呋磷化学有限公司 Halogen-free flame retardant anhydride cured epoxy resin composition

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