CN106750263B - A kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material - Google Patents

A kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material Download PDF

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CN106750263B
CN106750263B CN201611031407.6A CN201611031407A CN106750263B CN 106750263 B CN106750263 B CN 106750263B CN 201611031407 A CN201611031407 A CN 201611031407A CN 106750263 B CN106750263 B CN 106750263B
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preparation
composite material
super
halogen
free flameproof
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CN106750263A (en
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吴浪
魏珊珊
陈旭东
唐孝芬
杜惠娟
李素英
张奇
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Guangdong Juhang Institute For Advanced Materials Co ltd
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Guangdong Nanfang Fountain Plastic Technology Co Ltd
Guangdong New Material Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G69/00Macromolecular compounds obtained by reactions forming a carboxylic amide link in the main chain of the macromolecule
    • C08G69/02Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids
    • C08G69/08Polyamides derived from amino-carboxylic acids or from polyamines and polycarboxylic acids derived from amino-carboxylic acids
    • C08G69/14Lactams
    • C08G69/16Preparatory processes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/36Silica
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/10Encapsulated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition

Abstract

The invention belongs to the preparation technical fields of organic high molecular compound, disclose a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material, successively the following steps are included: 1), by caprolactam being melted at 75-150 DEG C, modifying agent is added and hydrolyzes 3.5-5h, modifying agent is positive one of esters of silicon acis, silicate or orthosilicic acid;2) molar ratio of, addition melamine and cyanuric acid progress prepolymerization in situ, melamine and cyanuric acid is 1:1, and reaction temperature is 180-260 DEG C, reaction pressure 0.6-1.5Mpa, reaction time 1-5h;3) 200-280 DEG C, is raised the temperature to, vacuumizes and carries out decompression polycondensation, reaction time 1-5h;4) molecular weight regulator, is added, the reaction was continued 1-3h obtains semi-finished product;5), that semi-finished product are cooling, broken, washing and drying process, obtain finished product.The preparation method of halogen-free flameproof super-toughened nylon 6 composite material provided by the invention solves the bad technical problem of nylon 6 composite material poor compatibility, flame retardant effect that existing preparation method prepares.

Description

A kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material
Technical field
The invention belongs to the preparation technical fields of organic high molecular compound, and in particular to a kind of halogen-free flameproof super-toughened nylon The preparation method of 6 composite materials.
Background technique
Nylon 6 is polycaprolactam, and also referred to as PA6 is translucent or opaque creamy white crystals shape, has that density is low, draws Stretch bending strength and notch impact strength be big, the advantages that thermal decomposition temperature and high fusing point, especially have good wearability, from Lubricity and solvent resistance are widely used in fields such as machinery, traffic, national defence, and become very important work One of engineering plastics.
Currently, the application range of PA6 increasingly increases with the appearance of a large amount of functionalization product, and it uses ring Border is also increasingly harsher, is often applied in the environment such as inflammable, explosive, corrosion and high humidity, this just proposes the performance of PA6 Higher requirement, especially anti-flammability.In order to meet the needs of market, the anti-flammability of PA6 is improved, people are in the mistake for preparing PA6 Cheng Zhong joined some additional processing steps, and the preferable PA6 of relatively common in the prior art and effect will be the preparation method comprises the following steps: will Caprolactam carries out ring opening hydrolysis, polymerization, adds fire retardant blending, and the two is uniformly mixed to get resistance is arrived using extruder Combustion property nylon 6 material.
However, the PA6 prepared by the above method, compatibility is poor between fire retardant and matrix, and flame retardant effect is bad, The PA6 is subjected to the experiment of UL-94 vertical combustion, obtaining its flame retardant rating at most also can only achieve V-1, all full in many fields Foot not corresponding requirement.
Summary of the invention
The invention is intended to provide a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material, existing preparation side is solved The bad technical problem of nylon 6 composite material poor compatibility that method is prepared, flame retardant effect.
The preparation method of one of this programme halogen-free flameproof super-toughened nylon 6 composite material, successively the following steps are included:
1) caprolactam of 90-100 mass parts is melted at 75-150 DEG C, 0.4-0.8 mass is added at such a temperature Part modifying agent hydrolyze 3.5-5h, modifying agent is positive one of esters of silicon acis, silicate or orthosilicic acid;
2) molar ratio of, addition melamine and cyanuric acid progress prepolymerization in situ, melamine and cyanuric acid is 1:1, The sum of the two mass parts are 4-8 parts, and reaction temperature is 180-260 DEG C, reaction pressure 0.6-1.5Mpa, reaction time 1- 5h;
3) 200-280 DEG C, is raised the temperature to, vacuumizes and carries out decompression polycondensation, reaction time 1-5h;
4) molecular weight regulator of 0.1-0.3 mass parts, is added, the reaction was continued 1-3h obtains semi-finished product;
5), that semi-finished product are cooling, broken, washing and drying process, obtain finished product.
Preparation method in using the above scheme:
In step 1), modifying agent hydrolyzes at 75-150 DEG C generates silica.
In step 2), equimolar melamine and cyanuric acid pass through self-assembling reaction in the solution and generate a kind of supermolecule Compound while MCA, MCA have planar extension structure, also has the layer structure along C crystallographic axis longitudinal growth.In fire ring In border, when temperature is close to 350 DEG C, MCA distillation absorbs a large amount of heat, and degradation occurs and generates MA and CA, and CA can promote PA6 Main chain is degraded into oligomer and is detached from high-temperature area in the form of molten drop, and most of heat is taken away;With the further raising of temperature, MA and CA degrade, and generate nitrogen, the inert gases such as ammonia, take away amount of heat and effectively reduce the oxygen in air and contain Amount, so as to play fire-retardant effect.
In step 3), the by-product that can be reduced in polymerization reaction is vacuumized, increases the degree of polymerization of product.
In step 4), the molecular weight of the adjustable product of molecular weight regulator is added, keeps molecular weight distribution more uniform.
The silica generated in step 1) is under conditions of temperature is 180-260 DEG C, pressure is 0.6-1.5Mpa, molten Melt and synthesizes MCA-SiO in caprolactam2Nucleocapsid structure is scattered in molten caprolactam, in-situ preparation reinforced phase, then is carried out Polymerization forms polymer.MCA-SiO2In nucleocapsid structure, MCA is kernel, SiO2For shell, MCA coating modification, SiO are realized2 Shell can control MCA partial size, on the one hand fine MCA enables MCA spread more evenly across in the base, on the other hand forms Good interfacial effect enhances the compatibility of MCA and matrix, improves the mechanical performance of PA6, high degree is reduced because of fire retardant Addition and to PA6 mechanical performance generate influence.In addition, SiO2Shell plays the role of enhancing PA6 intensity, and MCA is as interior Core and be present in SiO2Interior of shell can play and inhibit SiO2The effect of " the candle wick effect " that generates, that is, avoiding MCA is enhancing In 6 system of nylon due to the problem of MCA flame retardant property declines caused by " candle wick effect ", the two is cleverly combined, Not only the intensity of PA6 had been enhanced, but also has improved the flame retardant property of PA6.
Further, the vacuum degree vacuumized in the step 3) is 0.06~0.1Mpa.
Further, the temperature reacted in the step 1) is 100-120 DEG C, and the time of hydrolysis is 4h.This reaction condition effect Fruit is more preferable, is convenient for SiO2Generation.
Further, reaction temperature is 200-220 DEG C in the step 2), reaction time 3h.The condition is more advantageous to MCA-SiO2The formation of nucleocapsid structure.
Further, temperature is increased to 220-240 DEG C in the step 3), reaction time 3h.The condition is more conducive to polymerize The progress of reaction.
Further, the molecular weight regulator in the step 4) includes isocyanuric acid three-glycidyl ester, glycerol, 2,4- first Phenylene diisocyanate, hexamethylene diisocyanate, how one or more of diisocyanate.
Further, carbon forming agent is additionally added in the step 4).For PA6 in burning situation, carbon forming agent can form insulation carbon-coating, To prevent heat transmitting.
Further, the carbon forming agent is pentaerythrite, in pentaerythritol esters compound, dipentaerythritol, modified starch One or more.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Each technological parameter of embodiment one to embodiment six is as shown in table 1:
Table 1
A kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material of the present invention is illustrated by taking embodiment one as an example, Successively the following steps are included:
1) caprolactam of 2500g is melted at 100 DEG C, then 12.5g teos hydrolysis is added at such a temperature 4h generates silica;
2) 200 DEG C, are raised the temperature to, controlling the pressure in reaction kettle is 1Mpa, is added into the fusant in step 1) Enter 81.6g melamine and 87.6g cyanuric acid, stirs, in-situ preparation MCA-SiO2Nucleocapsid structure, and prepolymerization is carried out, it reacts 3h;
3) 220 DEG C, are raised the temperature to, being evacuated to its internal vacuum degree to reaction kettle is 0.08MPa, is carried out in oneself The depressurization condensation reaction of amide, reaction time 3h;
4) isocyanuric acid three-glycidyl ester of 3g, is added, the reaction was continued 2h obtains semi-finished product;
5), semi-finished product are successively carried out to natural cooling, broken, washing and be dried, it is multiple to obtain halogen-free flameproof super-toughened nylon 6 Condensation material finished product.
Embodiment two to embodiment five each technological parameter that the difference is that only in table 1.
Experiment:
Comparative example one is to comparative example three:
Modifying agent of the embodiment one into embodiment three is replaced with into hexamethylene diamine and adipic acid, remaining is remained unchanged, Replaced embodiment one to embodiment three is respectively comparative example one to comparative example three.
Comparative example four:
Caprolactam is subjected to ring opening hydrolysis, after polymerization, melamine polyphosphate is added and is uniformly mixed, using being extruded into The method of type combines the two, obtains anti-flammability nylon 6 material.
Comparative example five:
Nylon 6 material is obtained after caprolactam is carried out ring opening hydrolysis, polymerization.
Comparative example six replaces the technological parameter of step 2) in embodiment one to comparative example nine respectively are as follows:
Comparative example six: 175 DEG C of reaction temperature, reaction pressure 1MPa;
Comparative example seven: 265 DEG C of reaction temperature, reaction pressure 1MPa;
Comparative example eight: 200 DEG C of reaction temperature, reaction pressure 0.58MPa;
Comparative example nine: 265 DEG C of reaction temperature, reaction pressure 1.52MPa;
Remaining is the same as example 1.
Embodiment one to embodiment five, comparative example one to comparative example nine are under equal conditions tested for the property, as a result It is as shown in table 2:
Table 2
It can be obtained by table 2, nylon 6 composite material intensity prepared by the present invention is high, good flame retardation effect.
For those skilled in the art, without departing from the inventive concept of the premise, several changes can also be made Shape and improvement, these also should be considered as protection scope of the present invention, these all will not influence the effect and patent that the present invention is implemented Practicability.

Claims (7)

1. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material, which is characterized in that successively the following steps are included:
1) caprolactam of 90-100 mass parts is melted at 75-150 DEG C, 0.4-0.8 mass parts are added at such a temperature Modifying agent hydrolyzes 3.5-5h, and modifying agent is positive one of esters of silicon acis, silicate or orthosilicic acid;
2) molar ratio of, addition melamine and cyanuric acid progress prepolymerization in situ, melamine and cyanuric acid is 1:1, the two The sum of mass parts are 4-8 parts, and reaction temperature is 180-260 DEG C, reaction pressure 0.6-1.5MPa, reaction time 1-5h;
3) 200-280 DEG C, is raised the temperature to, vacuumizes and carries out decompression polycondensation, reaction time 1-5h;
4) molecular weight regulator of 0.1-0.3 mass parts, is added, the reaction was continued 1-3h obtains semi-finished product;
5), that semi-finished product are cooling, broken, washing and drying process, obtain finished product;Molecular weight regulator in the step 4) includes Isocyanuric acid three-glycidyl ester, glycerol, 2,4- toluene di-isocyanate(TDI), hexamethylene diisocyanate, naphthalene diisocyanate One or more of.
2. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material according to claim 1, which is characterized in that The vacuum degree vacuumized in the step 3) is 0.06~0.1MPa.
3. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material according to claim 1 or 2, feature exist In the temperature reacted in the step 1) is 100-120 DEG C, and the time of hydrolysis is 4h.
4. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material according to claim 1 or 2, feature exist In reaction temperature is 200-220 DEG C in the step 2), reaction time 3h.
5. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material according to claim 4, which is characterized in that Temperature is increased to 220-240 DEG C in the step 3), reaction time 3h.
6. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material, feature described according to claim 1 or 2 or 5 It is, is additionally added carbon forming agent in the step 4).
7. a kind of preparation method of halogen-free flameproof super-toughened nylon 6 composite material according to claim 6, which is characterized in that The carbon forming agent is one or more of pentaerythrite, pentaerythritol esters compound, dipentaerythritol, modified starch.
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