CN106749782A - Method for removing aluminum and nickel in residual catalyst after unsaturated polymer hydrogenation - Google Patents

Method for removing aluminum and nickel in residual catalyst after unsaturated polymer hydrogenation Download PDF

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CN106749782A
CN106749782A CN201510818313.2A CN201510818313A CN106749782A CN 106749782 A CN106749782 A CN 106749782A CN 201510818313 A CN201510818313 A CN 201510818313A CN 106749782 A CN106749782 A CN 106749782A
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solution
polymer
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catalyst
residure
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CN106749782B (en
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张雪涛
张东恒
于军
刘洋
魏观为
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Petrochina Co Ltd
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Petrochina Co Ltd
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Abstract

The invention discloses a method for removing aluminum and nickel in a residual catalyst after hydrogenation of an unsaturated polymer. The method comprises the following process steps: oxidizing the polymer solution, chelating the catalyst metal, separating liquid, and drying the precipitate. The invention solves the problem of poor metal removal effect caused by slow and incomplete oxidation when processing the glue solution of high-viscosity polymer (the viscosity is more than 600mPa & s) by adding hydrochloric acid in the oxidation stage of the polymer solution. The method is suitable for polymer solutions with various viscosities, has high oxidation speed, can obtain the target polymer solution only by standing and separating liquid in the following process, does not need centrifugal equipment, and not only saves equipment cost, but also saves time cost.

Description

The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment
Technical field
It is residual after particularly a kind of unsaturated polymer hydrogenation the present invention relates to a kind of post-processing technology of polymer The removal methods of the al and ni in remaining catalyst.
Background technology
In polymer particularly hydrogenated polymers often contain various metal impurities, these impurity by oxidation, The series reactions such as photochemical and metallization, can make the performance of polymer, such as colourity, stability, electrically Energy etc. is rapid to be deteriorated, and can also interfere with the successive modified of polymer, therefore hydrogenated polymers must be built A set of product purification method is found, metallic residue is removed.Nickel aluminum catalytic hydrogenation system due to high selectivity, It is cheap, be widely used in the hydrogenation reaction of polymer the advantages of hydrogenation efficiency is high, for the system The removing of middle metallic residue has had many document reports, is broadly divided into wet method and dry method.So-called wet method refers to: The aqueous solution of certain reagent is added in hydrogenated polymers solution, makes the metal in reagent and polymer solution Ionic reaction generates the sediment that can be dissolved in water and be insoluble in polymer solution, is then demultiplex out metal ion Water mutually reach removing metal purpose;So-called dry method refers to:One kind is added toward hydrogenated polymers solution not Certain reagent containing or containing only a small amount of water, this reagent can react with the metal ion in polymer solution gives birth to Into a kind of sediment insoluble in polymer solution, then by separation means the precipitation containing metallic residue Thing is separated.
United States Patent (USP) US3780138 discloses the metallic residue in citric acid method removing hydrogenated polymers solution, It is specific as follows:First with oxidant such as oxygen, hydrogen peroxide, acyl peroxide etc. to hydrogenated polymers solution Pre-processed, low-valent metal is oxidized to high-valency metal;Again with the aqueous citric acid solution containing lower alcohol with Above-mentioned glue is fully contacted, and the high-valency metal in polymer solution is dissolved in aqueous citric acid solution;Then from The organic phase containing polymer and the citric acid solution water phase containing dissolving metal are isolated in the solution of standing, So as to realize the removing of metallic residue, Ni removal efficiencies are 98%.The shortcoming of the above method is easily to produce breast Change liquid, be separated and be deteriorated, so as to influence the removing of metallic residue.
The characteristics of United States Patent (USP) US4992529 discloses a kind of mixed acid process, this method is by unitary Metal reaction in carboxylic acid and organic phase, generates the carboxylate insoluble in organic phase, the carboxylate and mixed acid In inorganic acid reaction, the inorganic salts that are soluble in the aqueous phase of generation, carboxylic acid is reduced in coming back to organic phase, then Carboxylate, so circulation, until the metal in polymer solution are generated with the metal reaction in polymer solution It is completely transferred in water phase, so as to realize the removing of metallic residue.Herein, carboxylic acid serves as phase transfer catalysis (PTC) Agent is acted on.The method thinking is relatively new, but removal effect is unsatisfactory, further needs exist for substantial amounts of water.
United States Patent (USP) US4396761 uses the Alpha-hydroxy sulfonic acid aqueous solution and polymer solution of 0.1%-10% In metal reaction into the sulfonate being soluble in the aqueous phase, the removing of metallic residue is then realized by being separated.This The characteristics of method of kind is that the Alpha-hydroxy sulfonic acid for remaining in a polymer solution can be by heating or vacuum skill Art is removed.
Compared with above-mentioned wet method, dry method is not due to using or only with a small amount of water without the biochemistry of waste water Process problem, thus it is more advantageous.For example with adsorbents such as activated carbon, diatomite or atlapulgites Absorption method.United States Patent (USP) US5089541 is using a kind of brown coal base active carbon through pickling, consumption The 0.2%-10% of glue.Detailed process is as follows:The nitrogen 1 that oxygen content is 3% is passed through at 60-90 DEG C small When, a certain amount of activated carbon is subsequently adding, stir 2-3 days, sedimentation overnight, as a result tenor reaches and wants Ask.The shortcoming of this method is the long sedimentation time, is had much room for improvement.United States Patent (USP) US5104972 uses diatom Used as adsorbent, consumption is the 0.7-10% of glue to soil, and adsorbent hydroxyl aluminum is 30 minutes, it is sufficient to from glue Ni to desired level is removed in liquid.Japanese Kuraray companies (JP 2002-317008) are using activity Carclazyte is removed to metal ion in hydrogenation diene polymer, and its consumption is 1-500 times of metal quality, Stirring 30 minutes, transparent glue is obtained through settling filtration under diminished pressure.Although the above method is simple and easy to do, When Polymer Solution Viscosity is larger, effect becomes very poor, and operation also becomes to be difficult to carry out, especially The polymer solution filter operation larger to viscosity.
Another dry method is inorganic salts method.In European patent EP 372213, using water-soluble silicate, The aqueous solution of borate or carbonate, can load on porous carrier inorganic salts, or adopt if desired With ethoxylated fatty acid ester as dispersant, preferable metal removal effect is can reach.
Many patent reports another dry method, i.e. dicarboxylic acids method.The step of this method, is as follows:First to A certain amount of oxidant is added in glue, metal is oxidized to high-valence state, be subsequently added dicarboxylic acids and metal Ionic reaction generation precipitation, metallic residue is removed finally by centrifugation.One of this method it is crucial because Element is the suitable dicarboxylic acids of selection, and selectable dicarboxylic acids has a many kinds, such as malonic acid, succinic acid, Fumaric acid, maleic acid, 2,3 dihydroxybutanedioic acid, adipic acid, azelaic acid, decanedioic acid and neighbour Phthalic acid etc..Another key factor of this method is solubility problem of the dicarboxylic acids in glue, selection Suitable solubilizer is the emphasis of research and development all the time.United States Patent (USP) US4595749 uses lower aliphatic alcohols such as first Alcohol, ethanol and isopropanol are dissolved in water as solubilizer, the characteristics of this kind of alcohol, and it is clear to be separated, but by Very big difficulty is caused in recovery of the lower alcohol to polymer solvent, while the sedimentation time is also long, therefore not Industrialized.United States Patent (USP) US5073621 discloses another solubilizer, water.This method is first by binary Then carboxylic acid is then added in glue in water, so can preferably remove the metal in glue, But this method is easy to cause glue to emulsify, it is unfavorable for the reaction of dicarboxylic acids and metal ion, influences metal Removal efficiency, technique is difficult to control to.Chinese patent CN1067898 discloses residual after a kind of hydrogenation of polymer The removal methods of remaining metallic catalyst, dioxygen is added in hydrogenated butadiene-styrene random copolymerization composition glue liquid Water, as precipitating reagent, decanedioic acid is dissolved in the diethylene glycol monobutyl ether aqueous solution and is made as oxidant, decanedioic acid Into decanedioic acid solution, the removal effect of metal in glue is substantially increased, particularly when glue viscosity exists During 50-600mPas, remain to preferably remove metallic residue.The defect of the method is:It is high glutinous in treatment During degree polymer glue (viscosity is more than 600mPas), it is very slow that oxidation is carried out, and not exclusively, Cause metal removal poor effect.
The content of the invention
It is an object of the invention to provide the al and ni in a kind of unsaturated polymer catalyst residure after hydrogenation treatment Removal methods, the method is to metal removal effect in various viscosity polymer especially high viscosity polymer Significantly, easy to operate, low cost, industrial prospect is wide.
Above-mentioned purpose of the invention is achieved in that the aluminium in unsaturated polymer catalyst residure after hydrogenation treatment With the removal methods of nickel, comprise the following steps that:
The oxidation of S1, polymer solution:Polymer solution is aoxidized using hydrogen peroxide and hydrochloric acid, dioxygen The addition of water is 1-20 times of the amount of the material of metal in polymer solution, and the addition of hydrochloric acid is polymerization 0.1-5.0 times of the amount of the material of thing GOLD FROM PLATING SOLUTION category, oxidizing reaction temperature is 30-100 DEG C, oxidation reaction Time is 30-240 minutes;
The chelating of S2, catalyst metals:It is the chelating liquid of 0.2-5% to prepare mass concentration, the chelating liquid Solute is dicarboxylic acids, and solvent is the diethylene glycol monobutyl ether aqueous solution, and the mass concentration of the solvent is 35-85%, chelating liquid is added in the polymer solution after step S1 is aoxidized and is reacted, chelating liquid Addition is 1-5 times of the amount of the material of metal in polymer solution, chelatropic reaction temperature in terms of dicarboxylic acids It is 30-100 DEG C to spend, and the chelatropic reaction time is 30-180 minutes;
S3, point liquid and precipitation drying:Polymer solution after S2 is chelated is transferred to separatory funnel, quiet Put 60 minutes, solution is divided into three layers, divide and go lower two layers, upper solution is to be stripped of catalyst metals Solution;Then by upper solution according to volume ratio 1:1 is injected into absolute ethyl alcohol, and flocculation sediment goes out polymer Afterwards, precipitation is inserted in 50 DEG C of vacuum drying chambers and is dried to constant weight, obtain final polymer.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, step In rapid S1, the oxidizing reaction temperature is preferably 50-70 DEG C, and the oxidation time is preferably 60-120 Minute.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, step In rapid S2, the dicarboxylic acids is preferably decanedioic acid or adipic acid.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, step In rapid S2, the mass concentration of the diethylene glycol monobutyl ether aqueous solution is preferably 50-70%.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, step In rapid S2, the addition of the chelating liquid is preferably metal in polymer solution in terms of dicarboxylic acids 1.5-2.5 times.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, step In rapid S2, the chelatropic reaction temperature is preferably 50-70 DEG C, and the chelatropic reaction time is preferably 60-120 Minute.
The removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment of the present invention, its In, the unsaturated polymer be preferably the homopolymers of conjugated diene, the copolymer of conjugated diene or The copolymer of conjugated diene and styrene.
Beneficial effects of the present invention are:Hydrochloric acid is added by the oxidation stage in polymer solution so that each Plant the fast simultaneous oxidation of oxidation rate of polymer glue of viscosity completely, metal removal effect is good, solves Prior art when high viscosity polymer (viscosity is more than 600mPas) glue is processed, due to oxidation It is slow and incomplete, the problem of metal removal effect difference.This method is applied to the polymer of various viscositys Solution, oxidation rate is fast, and later during need to only carry out standing point liquid and can obtain target polymerization Thing solution, without centrifugation apparatus, has not only saved equipment cost, and saved time cost.
Specific embodiment
The present invention is further illustrated by the following examples, but the present invention is not limited to these embodiments.
First, the formula of chelating liquid is as shown in table 1:
Table 1. chelates the formula of liquid
2nd, tenor is tested using ICP in polymer solution, and method standard is GB/T 17476-1998。
Embodiment 1
Take the polymer after hydrogenation (being isoprene/butadiene-styrene block copolymer before hydrogenation) solution 100g is placed in and is equipped with the 500mL there-necked flasks of condenser pipe, and detection Polymer Solution Viscosity is 450 MPas, Ni content are 329ppm, and Al content is 456ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 0.67mL of aqueous solution 2.3mL, 37% concentration, 120 are reacted under 65 DEG C of temperature conditionss Minute.
Then to 91.0g chelating agent P3 are added in reaction bulb, reacted 120 minutes under 65 DEG C of temperature conditionss.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 2
Take the polymer after hydrogenation (being star isoprene/butadiene-styrene block copolymer before hydrogenation) In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 1030 to solution about 100g MPas, Ni content are 346ppm, and Al content is 567ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 1.33mL of aqueous solution 5.5mL, 37% concentration, reacts 240 minutes at 30 DEG C.
Then to 272.0g chelating agents P1 is added in reaction bulb, reacted 180 minutes at 30 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 3
(being polyisoprene before hydrogenation) the solution about 100g of the polymer after hydrogenation is taken in outfit condenser pipe In 500mL there-necked flasks, detection Polymer Solution Viscosity is 50mPas, and Ni contents are 352ppm, Al content is 621ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2Aqueous solution 1.48mL, 37% The hydrochloric acid 0.03mL of concentration, reacts 100 minutes at 70 DEG C.
Then to 59.0g chelating agents P6 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 4
Polymer (hydrogenation before for butadiene-isoprene copolymer) the solution about 100g after hydrogenation is taken in matching somebody with somebody In the 500mL there-necked flasks of standby condenser pipe, detection Polymer Solution Viscosity is 860mPas, Ni contents It is 587ppm, Al content is 891ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2The aqueous solution The hydrochloric acid 0.21mL of 0.44mL, 37% concentration, reacts 30 minutes at 100 DEG C.
Then to 174.0g chelating agents P2 is added in reaction bulb, reacted 30 minutes at 100 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 5
The polymer after hydrogenation (being butadienestyrene copolymer before hydrogenation) solution about 100g is taken in outfit In the 500mL there-necked flasks of condenser pipe, detection Polymer Solution Viscosity is 340mPas, and Ni contents are 470ppm, Al content is 837ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2The aqueous solution The hydrochloric acid 0.38mL of 0.8mL, 37% concentration, reacts 180 minutes at 50 DEG C.
Then to 79.0g chelating agents P4 is added in reaction bulb, reacted 150 minutes at 50 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 6
Take the polymer after hydrogenation (being star isoprene styrene di-block copolymer before hydrogenation) solution In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 550 to about 100g MPas, Ni content are 350ppm, and Al content is 840ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 0.73mL of aqueous solution 5.67mL, 37% concentration, reacts 120 minutes at 60 DEG C.
Then to 150.0g chelating agents P5 is added in reaction bulb, reacted 120 minutes at 60 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 7
Take the polymer after hydrogenation (being isoprene-butadiene/styrene di-block copolymer before hydrogenation) molten In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 580 to liquid about 100g MPas, Ni content are 410ppm, and Al content is 945ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 1.24mL of aqueous solution 4.29mL, 37% concentration, reacts 80 minutes at 80 DEG C.
Then to 170.0g chelating agents P8 is added in reaction bulb, reacted 80 minutes at 80 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 8
(being star polybutadiene before hydrogenation) the solution about 100g of the polymer after hydrogenation is taken in outfit condenser pipe 500mL there-necked flasks in, detection Polymer Solution Viscosity be 640mPas, Ni contents be 358ppm, Al content is 923ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2Aqueous solution 4.11mL, 37% The hydrochloric acid 1.60mL of concentration, reacts 60 minutes at 90 DEG C.
Then to 163.0g chelating agents P8 is added in reaction bulb, reacted 60 minutes at 90 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 9
The polymer after hydrogenation (being star polyisoprene before hydrogenation) solution about 100g is taken to be condensed in outfit In the 500mL there-necked flasks of pipe, detection Polymer Solution Viscosity is 680mPas, and Ni contents are 423ppm, Al content is 910ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2The aqueous solution The hydrochloric acid 0.2mL of 2.1mL, 37% concentration, reacts 100 minutes at 70 DEG C.
Then to 83.0g chelating agents P9 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 10
Take the polymer after hydrogenation (being isoprene/butadiene-styrene di-block copolymer before hydrogenation) molten In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 420 to liquid about 100g MPas, Ni content are 323ppm, and Al content is 743ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 0.98mL of aqueous solution 3.37mL, 37% concentration, reacts 100 minutes at 70 DEG C.
Then to 67.0g chelating agents P9 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 11
Take the polymer after hydrogenation (being star isoprene/butadiene-styrene di-block copolymer before hydrogenation) In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 880 to solution about 100g MPas, Ni content are 335ppm, and Al content is 691ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 0.93mL of aqueous solution 3.83mL, 37% concentration, reacts 120 minutes at 65 DEG C.
Then to 126.0g chelating agents P2 is added in reaction bulb, reacted 120 minutes at 65 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.The removal effect of catalyst is shown in Table 2.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 12
Solution is about to take the polymer after hydrogenation (being butadiene-isoprene styrene random copolymer before hydrogenation) In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 210mPas to 100g, Ni contents are 352ppm, and Al content is 640ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2 The hydrochloric acid 0.88mL of aqueous solution 2.43mL, 37% concentration, reacts 120 minutes at 65 DEG C.
Then to 48.0g chelating agents P11 is added in reaction bulb, reacted 120 minutes at 65 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.The removal effect of catalyst is shown in Table 2.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 13
Polymer (hydrogenation before for butadiene-isoprene copolymer) the solution about 100g after hydrogenation is taken in matching somebody with somebody In the 500mL there-necked flasks of standby condenser pipe, detection Polymer Solution Viscosity is 320mPas, Ni contents It is 411ppm, Al content is 651ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2The aqueous solution The hydrochloric acid 0.92mL of 3.18mL, 37% concentration, reacts 120 minutes at 65 DEG C.
Then to 126.0g chelating agents P3 is added in reaction bulb, reacted 120 minutes at 65 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 14
Take the polymer after hydrogenation (being star butadiene/isoprene-styrene block copolymer before hydrogenation) In the 500mL there-necked flasks of condenser pipe are equipped with, detection Polymer Solution Viscosity is 830 to solution about 100g MPas, Ni content are 235ppm, and Al content is 410ppm.It is dense to sequentially adding 30% in reaction bulb The H of degree2O2The hydrochloric acid 0.57mL of aqueous solution 1.96mL, 37% concentration, reacts 100 minutes at 70 DEG C.
Then to 388.0g chelating agents P7 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 15
Take polymer (hydrogenation before for butadiene styrene random copolymer) the solution about 100g after hydrogenation in It is equipped with the 500mL there-necked flasks of condenser pipe, detection Polymer Solution Viscosity is 550mPas, Ni contains It is 470ppm to measure, and Al content is 866ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2It is water-soluble The hydrochloric acid 1.2mL of liquid 4.1mL, 37% concentration, reacts 100 minutes at 70 DEG C.
Then to 82.0g chelating agents P4 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Solution is transferred in separatory funnel after reacting after terminating, 60 minutes are stood under normal temperature, solution is divided into three Layer, upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is that light green is transparent molten Liquid.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
Embodiment 16
The polymer after hydrogenation (being star polyisoprene before hydrogenation) solution about 100g is taken to be condensed in outfit In the 500mL there-necked flasks of pipe, detection Polymer Solution Viscosity is 540mPas, and Ni contents are 452ppm, Al content is 953ppm.To the H that 30% concentration is sequentially added in reaction bulb2O2The aqueous solution The hydrochloric acid 1.27mL of 4.39mL, 37% concentration, reacts 100 minutes at 70 DEG C.
Then to 87.0g chelating agents P10 is added in reaction bulb, reacted 120 minutes at 70 DEG C.
Be transferred to solution in separatory funnel after terminating by reaction, and 60 minutes are stood under normal temperature, and solution is divided into three layers, Upper strata is egg white shape opaque liquid, and middle level is semi-transparent clear solution, and lower floor is light green clear solution.
Take upper solution by volume 1:1 is injected into absolute ethyl alcohol, and the polymer for that flocculates is transferred to 50 DEG C very Dried to constant weight in empty drying box, obtain final product product.
Using ICP method of testings, polymer and Removal of catalyst metal to non-Removal of catalyst metal it is poly- Compound detected, show that comparing result is shown in Table 2.
The catalyst metals removal effect of table 2
From Table 2, it can be seen that viscosity scope from the polymer glue of 50-1030mPas by this hair The content of al and ni is very low in polymer after bright method treatment, and total content is not higher than 15ppm, It is satisfied with products application requirement.In addition, the present invention can make treatment by adjusting the concentration of dicarboxylic acids Glue viscosity scope is expanded to 1000mPas, considerably increases the applicability of the method.
The present invention adds hydrochloric acid by the oxidation stage in polymer solution so that the polymerization of various viscositys Completely, metal removal effect is good for the fast simultaneous oxidation of oxidation rate of composition glue liquid, solves high glutinous in treatment During degree polymer (viscosity is more than 600mPas) glue, because oxidation is slow and incomplete, metal The problem of removal effect difference.
This method is applied to the polymer solution of various viscositys, and oxidation rate is fast, and in mistake below Need to only carry out standing in journey dividing liquid to can obtain subject polymer solution, without centrifugation apparatus, not only save About equipment cost, and saved time cost.Method of the present invention process stabilizing, it is simple and easy to do, Industrial prospect is wide.
Certainly, the present invention can also have other various embodiments, without departing substantially from spirit of the invention and its essence In the case of, those of ordinary skill in the art can make various corresponding changes and change according to the present invention Shape, but these corresponding changes and deformation should all belong to protection scope of the present invention.

Claims (7)

1. removal methods of the al and ni in unsaturated polymer catalyst residure after hydrogenation treatment, it is characterised in that Comprise the following steps that:
The oxidation of S1, polymer solution:Polymer solution is aoxidized using hydrogen peroxide and hydrochloric acid, dioxygen The addition of water is 1-20 times of the amount of the material of metal in polymer solution, and the addition of hydrochloric acid is polymerization 0.1-5.0 times of the amount of the material of thing GOLD FROM PLATING SOLUTION category, oxidizing reaction temperature is 30-100 DEG C, oxidation reaction Time is 30-240 minutes;
The chelating of S2, catalyst metals:It is the chelating liquid of 0.2-5% to prepare mass concentration, the chelating liquid Solute is dicarboxylic acids, and solvent is the diethylene glycol monobutyl ether aqueous solution, and the mass concentration of the solvent is 35-85%, chelating liquid is added in the polymer solution after step S1 is aoxidized and is reacted, chelating liquid Addition is 1-5 times of the amount of the material of metal in polymer solution, chelatropic reaction temperature in terms of dicarboxylic acids It is 30-100 DEG C to spend, and the chelatropic reaction time is 30-180 minutes;
S3, point liquid and precipitation drying:Polymer solution after S2 is chelated is transferred to separatory funnel, quiet Put 60 minutes, solution is divided into three layers, divide and go lower two layers, upper solution is to be stripped of catalyst metals Solution;Then by upper solution according to volume ratio 1:1 is injected into absolute ethyl alcohol, and flocculation sediment goes out polymer Afterwards, precipitation is inserted in 50 DEG C of vacuum drying chambers and is dried to constant weight, obtain final polymer.
2. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that in step S1, the oxidizing reaction temperature is 50-70 DEG C, the oxygen Change the reaction time for 60-120 minutes.
3. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that in step S2, the dicarboxylic acids is decanedioic acid or adipic acid.
4. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that in step S2, the mass concentration of the diethylene glycol monobutyl ether aqueous solution It is 50-70%.
5. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that in step S2, the addition of the chelating liquid is poly- in terms of dicarboxylic acids 1.5-2.5 times of metal in polymer solution.
6. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that in step S2, the chelatropic reaction temperature is 50-70 DEG C, the chela The reaction time is closed for 60-120 minutes.
7. al and ni in unsaturated polymer catalyst residure after hydrogenation treatment according to claim 1 Removal methods, it is characterised in that the unsaturated polymer is homopolymers, the conjugated diene of conjugated diene The copolymer or conjugated diene of hydrocarbon and the copolymer of styrene.
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