CN106747591B - A kind of macropore holds the preparation method of alumina support - Google Patents

A kind of macropore holds the preparation method of alumina support Download PDF

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Publication number
CN106747591B
CN106747591B CN201611029989.4A CN201611029989A CN106747591B CN 106747591 B CN106747591 B CN 106747591B CN 201611029989 A CN201611029989 A CN 201611029989A CN 106747591 B CN106747591 B CN 106747591B
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alumina
water
amorphous alumina
solid phase
auxiliary agent
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CN106747591A (en
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李晓云
于海斌
孙彦民
耿姗
张景成
李世鹏
夏继平
张雪梅
周鹏
谢献娜
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China National Offshore Oil Corp CNOOC
CNOOC Energy Technology and Services Ltd
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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China National Offshore Oil Corp CNOOC
CNOOC Energy Technology and Services Ltd
CNOOC Tianjin Chemical Research and Design Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B38/00Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
    • C04B38/06Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof by burning-out added substances by burning natural expanding materials or by sublimating or melting out added substances
    • C04B38/063Preparing or treating the raw materials individually or as batches
    • C04B38/0635Compounding ingredients
    • C04B38/0645Burnable, meltable, sublimable materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/6350.5-1.0 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/10Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on aluminium oxide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Structural Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Catalysts (AREA)

Abstract

The present invention provides the preparation method that a kind of macropore holds alumina support, including amorphous alumina is turned crystalline substance through solid phase under Additive, mediates, molding, obtains alumina support through drying, roasting.The alumina support of the method for the present invention preparation has the characteristics that method is simple, water consumption is small, low in cost, Kong Rong great, high mechanical strength, is suitable for multiple catalysts field, the oil hydrogenation catalyst field held in particular for macropore.

Description

A kind of macropore holds the preparation method of alumina support
Technical field
The invention belongs to field of inorganic material preparing technology, are related to a kind of preparation method of macropore appearance alumina support, more specifically Say, the present invention relates to it is a kind of amorphous alumina and auxiliary agent solid phase turned brilliant, mediate, molding, it is dry, roast aluminium oxide be made The method of carrier.
Background technique
It is wide since aluminium oxide has the characteristics that large specific surface area, pore structure are controllable, thermal stability is good, adsorption capacity is strong It is general to be used as catalyst, catalyst carrier and adsorbent etc..When aluminium oxide is as catalyst or carrier, property is to entire catalyst Performance play very important effect.Generally require the crystallinity of aluminium oxide should be higher, impurity content is answered lower, should be had suitable Suitable specific surface area, Kong Rong and aperture, while also there is certain acidity and acid strength.
Usually, it needs to design specific surface area as high as possible as catalyst and the aluminium oxide of catalyst carrier, with Catalytic site and active concentration is set to reach maximum, but in practical ranges, the relationship in specific surface area and aperture is opposition 's.Especially in petroleum refining, with the increasingly in poor quality of petroleum resources, there are a large amount of organo-metallic compounds in feedstock oil And asphalitine, one of the most common metal are nickel, vanadium and iron.These metals are highly detrimental to various petroleum refining operations, such as add Hydrogen cracking, hydrodesulfurization and catalytic cracking.These metals and asphalitine will lead to the pore plugging of catalyst bed and reduction is urged The agent service life.A large amount of metal deposits on catalyst tend to make catalyst poisoning or inactivation.To prevent or slow down catalyst Poisoning or inactivation, it is necessary to sufficiently large hole is diffused, but improve hole while will reduce specific surface area. Studies have shown that although hole of the diameter lower than 6nm can increase the active portion digit of certain silica/alumina hydrogenation catalysts Amount, but these positions can be completely clogged with soot first, lead to active reduction.Meanwhile if being greater than 10% total pore volume in catalyst It is occupied by the hole that aperture is greater than 60nm (macropore), then the mechanical crushing strength and catalytic activity of the catalyst can reduce. Therefore, preparation is suitable for that the high-specific surface area of catalyst carrier, pore size distribution be moderate and the aluminium oxide of hydrothermally stable becomes numerous loads The target of body researcher.
Petroleum refining and petrochemical industry alumina support usually have following three kinds of methods: most commonly to intend thin water aluminium Stone is raw material, through extruded moulding, drying, roasting, cylindrical or bar shaped aluminium oxide is made, or increase shaping after extruded moulding and make Grain process, is made spherical or other shapes aluminium oxide, which is most widely used;Second method is that aluminium hydroxide quickly takes off The resulting amorphous alumina of water is raw material, rolls molding through rotary drum, health, drying, roasts obtained ball-aluminium oxide, this kind of production Product are typically used as adsorbent;Have again and boehmite is exactly prepared as aluminium glue, is instilled hot oil column or oil ammonia column through aging Ball-aluminium oxide is made in processing, dry, roasting.
As preparing the most important raw material of alumina support --- the production method of boehmite is broadly divided into Organic Alcohol Aluminium method and inorganic neutralisation.Organo-aluminium alcoholate method refers to that German Condea company succeeds in developing a kind of with high-purity aluminium skimmings and higher alcohol (n-amyl alcohol, n-hexyl alcohol) is the high-quality boehmite of raw material production, and production includes aluminum hydroxide-aluminum oxide-aluminium -ol aluminium- The cyclic process of aluminium hydroxide.Domestic boehmite production mainly uses inorganic neutralisation, including alkaline process, acid system and double aluminium Method.Amorphous alumina is as made from gibbsite quick burning as another important source material for preparing alumina support With ρ-or χ-crystal structure aluminium oxide, most significant characteristic is with high porosity and low cost, but activated alumina Have the shortcomings that limit its it is widely applied several, if activated alumina is unstable due to its high free energy, is in high response, by In the fast dewatering method for forming activated alumina, crystal form is amorphous.
CN1088397C patent discloses a kind of preparation method of alumina support for being suitable as heavy-oil hydrogenation catalyst, A kind of aluminum contained compound solution is contacted with a kind of precipitant solution, the slurries containing aluminium hydroxide is obtained, is filtered, washed, does Dry, crushing, molding obtain target product.CN1057443A, which is disclosed, is passed through inclined sodium chlorate solution for sour gas, subsequent aging, Washing is separated by solid-liquid separation, the method that dry, molding prepares alumina support.CN1762579A discloses a kind of macropore appearance aluminium oxide Preparation method, be using one of water, Organic Alcohol or aqueous solution of organic solvent miscible with water as solvent, by aluminium salt and Cyclodextrin is added aqueous slkali to pH value and is more than or equal to 6 in wherein, then through washing, drying, crushing, molding and etc. preparation Alumina support out.US3223483 reports amorphous alumina and rolls the method that molding prepares low sodium ball-aluminium oxide, but should Ball-aluminium oxide hole made from method holds usually lower.
Existing extruded moulding method consumes a large amount of soda acids firstly the need of obtained boehmite, whole process, generates very More high-salt wastewaters, carrier forming process need to dry twice, that is, primary drying need to be carried out by preparing quasi- rich diaspore powder, mediate, It needs to carry out redrying after extruded moulding, and forming process is larger to the hole appearance loss of powder.Amorphous alumina rolls molding Gained carrying alumina body opening appearance is smaller, is mainly used for adsorbent, is not suitable for use in the oil hydrogenation agent carrier for needing macropore to hold.
Summary of the invention:
The object of the present invention is to provide a kind of simple and easy-to-use especially suitable for heavy oil, residual hydrogenation macropore appearance aluminium oxide The preparation method of carrier.Dry, pulverizing process is reduced during method preparation, a kind of easy to operate, low in cost, product is provided The preparation method of alumina support with biggish Kong Rong.
The present invention is a kind of preparation method of alumina support, it is characterised in that is sequentially included the following steps:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina is 5~50 μm, one of the decomposable alkaline matter of auxiliary agent in urea, ammonium carbonate, ammonium hydrogen carbonate, methylamine, ethylenediamine or several Kind, it controls amorphous alumina and auxiliary agent mass ratio is 0.5:1~10:1, control the mass ratio of amorphous alumina and water For 1:1~10:1;
B) mixed material is ground into the brilliant reaction of progress solid phase turn, solid phase turns the crystalline substance reaction time as 1~36h;
C) add water to mix reaction product, extrusion aid is added, be kneaded into plastic, control aluminium oxide and water ratio in plastic Example is 1:5~5:1, and extrusion aid additional amount is the 0.1~20% of quality of alumina;
D) above-mentioned plastic is subjected to extruded moulding, drying, roasts to obtain alumina support.
Method according to the present invention, it is characterised in that:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina preferably 5~ 20 μm, auxiliary agent is selected from one or more of urea, carbonic acid ammonia, ammonium hydrogen carbonate, controls amorphous alumina and auxiliary agent ratio is 1:1~5:1, the ratio for controlling amorphous alumina and water is 2:1~5:1;
B) mixed material is ground and carries out solid phase and turn brilliant reaction, solid phase turn milled processed equipment used in crystalline substance be selected from ball mill, Superfine mill, Ball-stirring mill etc. are used for one or more of equipment that powder crushes, solid phase turn the brilliant reaction time be 6~for 24 hours;
C) add water to mix reaction product, extrusion aid is added, be kneaded into plastic, control aluminium oxide and water ratio in plastic Example is 2:3~3:2, and extrusion aid additional amount is the 0.5~5% of quality of alumina;
D) drying process of shaping carrier is 80~120 DEG C 5~24 hours dry, and roasting process is 450~700 DEG C of roastings 3~8 hours.
Method according to the present invention, it is characterised in that: extrusion aid is selected from sesbania powder, methylcellulose, hydroxypropyl first One or more of base cellulose, carboxymethyl cellulose, starch, polyvinyl alcohol.
The method of the invention is a kind of to turn brilliant straight forming through solid phase by amorphous alumina and prepare alumina support Method, whole process is simple and easy, mild condition, low energy consumption, and carrying alumina body opening appearance obtained is big, intensity is high, abrasion are low, is A kind of method of low cost preparation high-performance alumina support.
Specific embodiment
Embodiment 1
Amorphous alumina, 120g urea and 150g water that 300g partial size is 12 μm are sufficiently mixed, then by mixture Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 5g sesbania powder is added, adds water 150g, is mediating It is mediated in machine and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C, and 550 DEG C of roastings 5 are small When obtain cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 2
Amorphous alumina, 90g urea and 100g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material It is packed into ball mill grinding to react 12 hours, then takes out ground material, 5g sesbania powder is added, adds water 220g, in kneader Middle kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 8 hours dry at 120 DEG C, and 550 DEG C roast 5 hours Cylindrical shaped alumina carrier is obtained, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 3
Amorphous alumina, 60g urea and 60g water that 300g partial size is 20 μm are sufficiently mixed, then by mixed material It is packed into ball mill grinding to react 24 hours, then takes out ground material, 2g sodium carboxymethylcellulose is added, adds water 180g, It is mediated in kneader and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C, 600 DEG C of roastings It burns 5 hours and obtains cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 4
Amorphous alumina, 300g ammonium hydrogen carbonate and 100g water that 300g partial size is 5 μm are sufficiently mixed, it then will mixing Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 10g sesbania powder is added, adds water 350g, is pinching It is mediated in conjunction machine and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 12 hours dry at 100 DEG C, 600 DEG C of roastings Cylindrical shaped alumina carrier is obtained within 5 hours, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 5
Amorphous alumina, 200g ammonium hydrogen carbonate and 100g water that 300g partial size is 5 μm are sufficiently mixed, it then will mixing Material is packed into superfine mill griding reaction 36 hours, then takes out ground material, and 15g methylcellulose is added, adds water 340g is mediated in kneader and is obtained plastic, and the cylinder that 3mm is made through being pressed through orifice plate is 12 hours dry at 100 DEG C, 700 DEG C of roastings obtain cylindrical shaped alumina carrier in 5 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 6
Amorphous alumina, 60g methylamine and 100g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material It is packed into Ball-stirring mill griding reaction 24 hours, then takes out ground material, 1.5g methylcellulose is added, adds water 150g, It is mediated in kneader and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 24 hours dry at 80 DEG C, 700 DEG C of roastings Cylindrical shaped alumina carrier is obtained within 3 hours, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 7
Amorphous alumina, 100g ethylenediamine and 100g water that 300g partial size is 5 μm are sufficiently mixed, then by mixture Material is packed into ball mill grinding and reacts 1 hour, then takes out ground material, and 5g starch is added, adds water 120g, in kneader Kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 5 hours dry at 120 DEG C, and 450 DEG C obtain for roasting 8 hours To cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 8
Amorphous alumina, 100g ethylenediamine and 100g water that 300g partial size is 12 μm are sufficiently mixed, it then will mixing Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 10g hydroxypropyl methyl cellulose is added, adds Water 120g is mediated in kneader and is obtained plastic, the cylinder that 3mm is made through being pressed through orifice plate, small in 120 DEG C of dryings 12 When, 500 DEG C of roastings obtain cylindrical shaped alumina carrier in 8 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 9
Amorphous alumina, 300g ammonium hydrogen carbonate and 300g water that 300g partial size is 12 μm are sufficiently mixed, will then be mixed It closes material to be packed into Ball-stirring mill griding reaction 24 hours, then takes out ground material, 1.5g polyvinyl alcohol is added, adds water 148g is mediated in kneader and is obtained plastic, and the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C, 550 DEG C of roastings obtain cylindrical shaped alumina carrier in 5 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 10
Amorphous alumina, 30g urea and 30g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material It is packed into ball mill grinding to react 12 hours, then takes out ground material, 5g sesbania powder is added, adds water 200g, in kneader Middle kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 8 hours dry at 120 DEG C, and 550 DEG C roast 5 hours Cylindrical shaped alumina carrier is obtained, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
The different embodiment resulting vehicle pore structures of table 1 and intensity index

Claims (3)

1. the preparation method that a kind of macropore holds alumina support, it is characterised in that sequentially include the following steps:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina is 5~50 μm, Decomposable alkaline matter one or more of of the auxiliary agent in urea, ammonium carbonate, ammonium hydrogen carbonate, methylamine, ethylenediamine, control Amorphous alumina and auxiliary agent mass ratio processed is 0.5:1~10:1, and the mass ratio for controlling amorphous alumina and water is 1:1 ~10:1;
B) mixed material is ground into the brilliant reaction of progress solid phase turn, solid phase turns the crystalline substance reaction time as 1~36h;
C) solid phase is turned brilliant reaction product adds water to mix, and extrusion aid is added, and is kneaded into plastic, control in plastic aluminium oxide with Water quality ratio is 1:5~5:1, and extrusion aid additional amount is the 0.1~20% of quality of alumina;
D) above-mentioned plastic is subjected to extruded moulding, drying, roasts to obtain alumina support.
2. according to the method for claim 1, it is characterised in that:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina is 5~20 μm, Auxiliary agent is selected from one or more of urea, ammonium carbonate, ammonium hydrogen carbonate, and controlling amorphous alumina and auxiliary agent mass ratio is 1: 1~5:1, the mass ratio for controlling amorphous alumina and water is 2:1~5:1;
B) mixed material is ground and carries out solid phase and turns brilliant reaction, solid phase turns milled processed equipment used in crystalline substance and is selected from ball mill, ultra-fine One or more of equipment of flour mill, Ball-stirring mill, solid phase turn the brilliant reaction time be 6~for 24 hours;
C) add water to mix reaction product, extrusion aid is added, be kneaded into plastic, control aluminium oxide and water quality ratio in plastic Example is 2:3~3:2, and extrusion aid additional amount is the 0.5~5% of quality of alumina;
D) drying process of shaping carrier is 80~120 DEG C 5~24 hours dry, and roasting process is 450~700 DEG C of roastings 3~8 Hour.
3. according to the method for claim 1, it is characterised in that: extrusion aid is selected from sesbania powder, methylcellulose, hydroxypropyl first One or more of base cellulose, sodium carboxymethylcellulose, starch, polyvinyl alcohol.
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CN110935469B (en) * 2018-09-25 2022-04-05 中国石油化工股份有限公司 Preparation method of high-activity hydrodemetallization catalyst
CN110935458B (en) * 2018-09-25 2022-04-08 中国石油化工股份有限公司 Preparation method of hydrodemetallization catalyst
CN110935468B (en) * 2018-09-25 2022-06-07 中国石油化工股份有限公司 Preparation method of residual oil hydrodemetallization catalyst
CN111097460B (en) * 2018-10-25 2022-06-07 中国石油化工股份有限公司 Residual oil hydrodemetallization catalyst and preparation method thereof
CN111097459B (en) * 2018-10-25 2022-06-07 中国石油化工股份有限公司 Residual oil hydrodemetallization catalyst and preparation method thereof
CN111298782B (en) * 2018-12-12 2022-08-12 中国石油化工股份有限公司 Integral honeycomb cordierite carrier and preparation method thereof
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CN105753027A (en) * 2016-01-26 2016-07-13 广西壮族自治区化工研究院 Method for preparing solid phases of gamma-Al2O3 carriers with high specific surface areas

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CN102861616A (en) * 2011-07-07 2013-01-09 中国石油化工股份有限公司 Preparation method of alumina supporter with concentrated hole distribution
CN105753027A (en) * 2016-01-26 2016-07-13 广西壮族自治区化工研究院 Method for preparing solid phases of gamma-Al2O3 carriers with high specific surface areas

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