A kind of macropore holds the preparation method of alumina support
Technical field
The invention belongs to field of inorganic material preparing technology, are related to a kind of preparation method of macropore appearance alumina support, more specifically
Say, the present invention relates to it is a kind of amorphous alumina and auxiliary agent solid phase turned brilliant, mediate, molding, it is dry, roast aluminium oxide be made
The method of carrier.
Background technique
It is wide since aluminium oxide has the characteristics that large specific surface area, pore structure are controllable, thermal stability is good, adsorption capacity is strong
It is general to be used as catalyst, catalyst carrier and adsorbent etc..When aluminium oxide is as catalyst or carrier, property is to entire catalyst
Performance play very important effect.Generally require the crystallinity of aluminium oxide should be higher, impurity content is answered lower, should be had suitable
Suitable specific surface area, Kong Rong and aperture, while also there is certain acidity and acid strength.
Usually, it needs to design specific surface area as high as possible as catalyst and the aluminium oxide of catalyst carrier, with
Catalytic site and active concentration is set to reach maximum, but in practical ranges, the relationship in specific surface area and aperture is opposition
's.Especially in petroleum refining, with the increasingly in poor quality of petroleum resources, there are a large amount of organo-metallic compounds in feedstock oil
And asphalitine, one of the most common metal are nickel, vanadium and iron.These metals are highly detrimental to various petroleum refining operations, such as add
Hydrogen cracking, hydrodesulfurization and catalytic cracking.These metals and asphalitine will lead to the pore plugging of catalyst bed and reduction is urged
The agent service life.A large amount of metal deposits on catalyst tend to make catalyst poisoning or inactivation.To prevent or slow down catalyst
Poisoning or inactivation, it is necessary to sufficiently large hole is diffused, but improve hole while will reduce specific surface area.
Studies have shown that although hole of the diameter lower than 6nm can increase the active portion digit of certain silica/alumina hydrogenation catalysts
Amount, but these positions can be completely clogged with soot first, lead to active reduction.Meanwhile if being greater than 10% total pore volume in catalyst
It is occupied by the hole that aperture is greater than 60nm (macropore), then the mechanical crushing strength and catalytic activity of the catalyst can reduce.
Therefore, preparation is suitable for that the high-specific surface area of catalyst carrier, pore size distribution be moderate and the aluminium oxide of hydrothermally stable becomes numerous loads
The target of body researcher.
Petroleum refining and petrochemical industry alumina support usually have following three kinds of methods: most commonly to intend thin water aluminium
Stone is raw material, through extruded moulding, drying, roasting, cylindrical or bar shaped aluminium oxide is made, or increase shaping after extruded moulding and make
Grain process, is made spherical or other shapes aluminium oxide, which is most widely used;Second method is that aluminium hydroxide quickly takes off
The resulting amorphous alumina of water is raw material, rolls molding through rotary drum, health, drying, roasts obtained ball-aluminium oxide, this kind of production
Product are typically used as adsorbent;Have again and boehmite is exactly prepared as aluminium glue, is instilled hot oil column or oil ammonia column through aging
Ball-aluminium oxide is made in processing, dry, roasting.
As preparing the most important raw material of alumina support --- the production method of boehmite is broadly divided into Organic Alcohol
Aluminium method and inorganic neutralisation.Organo-aluminium alcoholate method refers to that German Condea company succeeds in developing a kind of with high-purity aluminium skimmings and higher alcohol
(n-amyl alcohol, n-hexyl alcohol) is the high-quality boehmite of raw material production, and production includes aluminum hydroxide-aluminum oxide-aluminium -ol aluminium-
The cyclic process of aluminium hydroxide.Domestic boehmite production mainly uses inorganic neutralisation, including alkaline process, acid system and double aluminium
Method.Amorphous alumina is as made from gibbsite quick burning as another important source material for preparing alumina support
With ρ-or χ-crystal structure aluminium oxide, most significant characteristic is with high porosity and low cost, but activated alumina
Have the shortcomings that limit its it is widely applied several, if activated alumina is unstable due to its high free energy, is in high response, by
In the fast dewatering method for forming activated alumina, crystal form is amorphous.
CN1088397C patent discloses a kind of preparation method of alumina support for being suitable as heavy-oil hydrogenation catalyst,
A kind of aluminum contained compound solution is contacted with a kind of precipitant solution, the slurries containing aluminium hydroxide is obtained, is filtered, washed, does
Dry, crushing, molding obtain target product.CN1057443A, which is disclosed, is passed through inclined sodium chlorate solution for sour gas, subsequent aging,
Washing is separated by solid-liquid separation, the method that dry, molding prepares alumina support.CN1762579A discloses a kind of macropore appearance aluminium oxide
Preparation method, be using one of water, Organic Alcohol or aqueous solution of organic solvent miscible with water as solvent, by aluminium salt and
Cyclodextrin is added aqueous slkali to pH value and is more than or equal to 6 in wherein, then through washing, drying, crushing, molding and etc. preparation
Alumina support out.US3223483 reports amorphous alumina and rolls the method that molding prepares low sodium ball-aluminium oxide, but should
Ball-aluminium oxide hole made from method holds usually lower.
Existing extruded moulding method consumes a large amount of soda acids firstly the need of obtained boehmite, whole process, generates very
More high-salt wastewaters, carrier forming process need to dry twice, that is, primary drying need to be carried out by preparing quasi- rich diaspore powder, mediate,
It needs to carry out redrying after extruded moulding, and forming process is larger to the hole appearance loss of powder.Amorphous alumina rolls molding
Gained carrying alumina body opening appearance is smaller, is mainly used for adsorbent, is not suitable for use in the oil hydrogenation agent carrier for needing macropore to hold.
Summary of the invention:
The object of the present invention is to provide a kind of simple and easy-to-use especially suitable for heavy oil, residual hydrogenation macropore appearance aluminium oxide
The preparation method of carrier.Dry, pulverizing process is reduced during method preparation, a kind of easy to operate, low in cost, product is provided
The preparation method of alumina support with biggish Kong Rong.
The present invention is a kind of preparation method of alumina support, it is characterised in that is sequentially included the following steps:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina is 5~50
μm, one of the decomposable alkaline matter of auxiliary agent in urea, ammonium carbonate, ammonium hydrogen carbonate, methylamine, ethylenediamine or several
Kind, it controls amorphous alumina and auxiliary agent mass ratio is 0.5:1~10:1, control the mass ratio of amorphous alumina and water
For 1:1~10:1;
B) mixed material is ground into the brilliant reaction of progress solid phase turn, solid phase turns the crystalline substance reaction time as 1~36h;
C) add water to mix reaction product, extrusion aid is added, be kneaded into plastic, control aluminium oxide and water ratio in plastic
Example is 1:5~5:1, and extrusion aid additional amount is the 0.1~20% of quality of alumina;
D) above-mentioned plastic is subjected to extruded moulding, drying, roasts to obtain alumina support.
Method according to the present invention, it is characterised in that:
A) amorphous alumina, auxiliary agent and a certain amount of water are sufficiently mixed, wherein the partial size of amorphous alumina preferably 5~
20 μm, auxiliary agent is selected from one or more of urea, carbonic acid ammonia, ammonium hydrogen carbonate, controls amorphous alumina and auxiliary agent ratio is
1:1~5:1, the ratio for controlling amorphous alumina and water is 2:1~5:1;
B) mixed material is ground and carries out solid phase and turn brilliant reaction, solid phase turn milled processed equipment used in crystalline substance be selected from ball mill,
Superfine mill, Ball-stirring mill etc. are used for one or more of equipment that powder crushes, solid phase turn the brilliant reaction time be 6~for 24 hours;
C) add water to mix reaction product, extrusion aid is added, be kneaded into plastic, control aluminium oxide and water ratio in plastic
Example is 2:3~3:2, and extrusion aid additional amount is the 0.5~5% of quality of alumina;
D) drying process of shaping carrier is 80~120 DEG C 5~24 hours dry, and roasting process is 450~700 DEG C of roastings
3~8 hours.
Method according to the present invention, it is characterised in that: extrusion aid is selected from sesbania powder, methylcellulose, hydroxypropyl first
One or more of base cellulose, carboxymethyl cellulose, starch, polyvinyl alcohol.
The method of the invention is a kind of to turn brilliant straight forming through solid phase by amorphous alumina and prepare alumina support
Method, whole process is simple and easy, mild condition, low energy consumption, and carrying alumina body opening appearance obtained is big, intensity is high, abrasion are low, is
A kind of method of low cost preparation high-performance alumina support.
Specific embodiment
Embodiment 1
Amorphous alumina, 120g urea and 150g water that 300g partial size is 12 μm are sufficiently mixed, then by mixture
Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 5g sesbania powder is added, adds water 150g, is mediating
It is mediated in machine and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C, and 550 DEG C of roastings 5 are small
When obtain cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 2
Amorphous alumina, 90g urea and 100g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material
It is packed into ball mill grinding to react 12 hours, then takes out ground material, 5g sesbania powder is added, adds water 220g, in kneader
Middle kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 8 hours dry at 120 DEG C, and 550 DEG C roast 5 hours
Cylindrical shaped alumina carrier is obtained, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 3
Amorphous alumina, 60g urea and 60g water that 300g partial size is 20 μm are sufficiently mixed, then by mixed material
It is packed into ball mill grinding to react 24 hours, then takes out ground material, 2g sodium carboxymethylcellulose is added, adds water 180g,
It is mediated in kneader and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C, 600 DEG C of roastings
It burns 5 hours and obtains cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 4
Amorphous alumina, 300g ammonium hydrogen carbonate and 100g water that 300g partial size is 5 μm are sufficiently mixed, it then will mixing
Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 10g sesbania powder is added, adds water 350g, is pinching
It is mediated in conjunction machine and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 12 hours dry at 100 DEG C, 600 DEG C of roastings
Cylindrical shaped alumina carrier is obtained within 5 hours, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 5
Amorphous alumina, 200g ammonium hydrogen carbonate and 100g water that 300g partial size is 5 μm are sufficiently mixed, it then will mixing
Material is packed into superfine mill griding reaction 36 hours, then takes out ground material, and 15g methylcellulose is added, adds water
340g is mediated in kneader and is obtained plastic, and the cylinder that 3mm is made through being pressed through orifice plate is 12 hours dry at 100 DEG C,
700 DEG C of roastings obtain cylindrical shaped alumina carrier in 5 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 6
Amorphous alumina, 60g methylamine and 100g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material
It is packed into Ball-stirring mill griding reaction 24 hours, then takes out ground material, 1.5g methylcellulose is added, adds water 150g,
It is mediated in kneader and obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate is 24 hours dry at 80 DEG C, 700 DEG C of roastings
Cylindrical shaped alumina carrier is obtained within 3 hours, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 7
Amorphous alumina, 100g ethylenediamine and 100g water that 300g partial size is 5 μm are sufficiently mixed, then by mixture
Material is packed into ball mill grinding and reacts 1 hour, then takes out ground material, and 5g starch is added, adds water 120g, in kneader
Kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 5 hours dry at 120 DEG C, and 450 DEG C obtain for roasting 8 hours
To cylindrical shaped alumina carrier, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 8
Amorphous alumina, 100g ethylenediamine and 100g water that 300g partial size is 12 μm are sufficiently mixed, it then will mixing
Material is packed into ball mill grinding and reacts 12 hours, then takes out ground material, and 10g hydroxypropyl methyl cellulose is added, adds
Water 120g is mediated in kneader and is obtained plastic, the cylinder that 3mm is made through being pressed through orifice plate, small in 120 DEG C of dryings 12
When, 500 DEG C of roastings obtain cylindrical shaped alumina carrier in 8 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 9
Amorphous alumina, 300g ammonium hydrogen carbonate and 300g water that 300g partial size is 12 μm are sufficiently mixed, will then be mixed
It closes material to be packed into Ball-stirring mill griding reaction 24 hours, then takes out ground material, 1.5g polyvinyl alcohol is added, adds water
148g is mediated in kneader and is obtained plastic, and the cylinder that 3mm is made through being pressed through orifice plate is 8 hours dry at 120 DEG C,
550 DEG C of roastings obtain cylindrical shaped alumina carrier in 5 hours, and specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
Embodiment 10
Amorphous alumina, 30g urea and 30g water that 300g partial size is 12 μm are sufficiently mixed, then by mixed material
It is packed into ball mill grinding to react 12 hours, then takes out ground material, 5g sesbania powder is added, adds water 200g, in kneader
Middle kneading obtains plastic, the cylinder that 3mm is made through being pressed through orifice plate, 8 hours dry at 120 DEG C, and 550 DEG C roast 5 hours
Cylindrical shaped alumina carrier is obtained, specific surface, Kong Rong, aperture, partial size, intensity index are shown in Table 1.
The different embodiment resulting vehicle pore structures of table 1 and intensity index
。