CN106747098A - A kind of light high strength concrete and its construction method for being adapted to pumping construction - Google Patents

A kind of light high strength concrete and its construction method for being adapted to pumping construction Download PDF

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Publication number
CN106747098A
CN106747098A CN201611192312.2A CN201611192312A CN106747098A CN 106747098 A CN106747098 A CN 106747098A CN 201611192312 A CN201611192312 A CN 201611192312A CN 106747098 A CN106747098 A CN 106747098A
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China
Prior art keywords
high strength
haydite
strength concrete
light high
pottery sand
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CN201611192312.2A
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CN106747098B (en
Inventor
刘军
郭玉顺
安百平
赵发源
景帅帅
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Linyi Tianfang Construction Research Testing Co ltd
Tianyuan Construction Group Co Ltd
Veterans Shandong Construction Group Co Ltd
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Linyi Tianfang Construction Research Test Co Ltd
Tianyuan Construction Group Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B20/00Use of materials as fillers for mortars, concrete or artificial stone according to more than one of groups C04B14/00 - C04B18/00 and characterised by shape or grain distribution; Treatment of materials according to more than one of the groups C04B14/00 - C04B18/00 specially adapted to enhance their filling properties in mortars, concrete or artificial stone; Expanding or defibrillating materials
    • C04B20/10Coating or impregnating
    • C04B20/1018Coating or impregnating with organic materials
    • C04B20/1029Macromolecular compounds
    • C04B20/1048Polysaccharides, e.g. cellulose, or derivatives thereof
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Structural Engineering (AREA)
  • Materials Engineering (AREA)
  • Architecture (AREA)
  • Organic Chemistry (AREA)
  • Civil Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

The invention discloses a kind of light high strength concrete and its construction method for being adapted to pumping construction.Light high strength concrete is made up of the component of following weight:Portland cement 25%~30%;Flyash 4%~7%;Slag 4%~8%;Haydite 19%~23%;Pottery sand 26%~32%;Cellulose ether 0.3%~0.7%;Water reducer 0.2%~0.6%;Water 8%~14%.Above-mentioned haydite and pottery sand are put into high-pressure water tank and are stirred, and the water absorption of haydite and pottery sand is controlled between 5wt% to 6wt%;Then haydite and pottery sand surface uniformly one layer of cellulose ether diaphragm of parcel are made.Due to being filled with moisture under elevated pressure conditions in haydite and pottery sand; and haydite and pottery sand are wrapped up using cellulose ether diaphragm; when light high strength concrete pumping is carried out; moisture in concrete will not be compressed in light-weight aggregate and cause the working performance of concrete to reduce, it is to avoid stifled pump problem occurs.

Description

A kind of light high strength concrete and its construction method for being adapted to pumping construction
Technical field
Light high strength concrete the present invention relates to be adapted to pumping construction, the invention further relates to be adapted to pumping construction The construction method of light high strength concrete.
Background technology
Concrete as traditional building material, in going through for autonomous active more than 100 years used its performance design of the mankind Shi Zhong, performance there has been very big raising.But with the development of social economy, engineering construction is required increasingly concrete performance Height, if some problems that concrete presently, there are can not be efficiently solved properly, it may be difficult to undertake its due mission, its use Way is also difficult to significantly expand.
For steel, the specific strength of its Unit Weight just seems very low to common density concrete, and this obviously can not The need for meeting following Super High, super-span structure.Solve this problem typically has two approach at present.First method is Design super high strength concrete.Intensity is doubled, and is equivalent to drop by half of conducting oneself with dignity.Second method is exactly from high-strength light collection Material, or artificial lightweight aggregate.Light-weight aggregate rough surface is porous, there is certain water absorbing capacity, and this is advantageous to improve the boundary of concrete Face bonds, and improves bulk strength, and its water absorbing capacity first sucks portion of water but also as moisture memory, supporting afterwards Discharged again during shield, be conducive to the abundant aquation of cement.
But, the problems with that pump-transporting light aggregate concrete is present:First, due in the case of pumping pressure, concrete In moisture be compressed in light-weight aggregate and cause the working performance of concrete to reduce, and be susceptible to stifled pump phenomenon.Second, when mixed Solidifying soil is pumped into the scene of pouring, and compressed air can squeeze the water out again in light-weight aggregate, this by influence gather materials with Behavior of Hardened Cement Paste it Between interface the Nomenclature Composition and Structure of Complexes.
The content of the invention
The first object of the present invention is to provide a kind of light high strength concrete for being adapted to pumping construction, of the invention second Purpose is to provide a kind of contracting construction method of the light high strength concrete for being adapted to pumping construction.
The present invention provides a kind of light high strength concrete for being adapted to pumping construction, is made up of the component of following weight:
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that by the group of following weight Divide and constitute:Portland cement 28%, flyash 6%, slag 5%, haydite 21%, pottery sand 27%, cellulose ether 0.5%, water reducer 0.5%, water 12%.
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the haydite and pottery sand Need to be by following pretreatment:Haydite and pottery sand are put into high-pressure water tank and are stirred, haydite and pottery sand is fully absorbed moisture, The water absorption of haydite and pottery sand is controlled between 5wt% to 6wt% by controlling mixing time;Haydite after water suction is processed and Pottery sand is delivered and stirred in cellulose ether solution, makes haydite and pottery sand surface uniformly one layer of cellulose ether diaphragm of parcel, will be located Haydite and pottery sand after reason carry out treatment of drying in the shade.
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the pressure in high-pressure water tank Power is 1~3 atmospheric pressure;The mixing time of haydite and pottery sand is between 30 seconds~45 seconds;Haydite and pottery after water suction is processed Sand is delivered in the cellulose ether solution that concentration is 0.01%, is stirred 10 seconds.
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the cement is 42.5 Portland cement, 28d glue sand compression strength >=48MPa, consumptive use of water normal consistence≤27% of cement, specific surface area >= 380m2/kg。
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that flyash is specific surface Product 800m2/ kg~1500m2/kg。
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the slag is slag Micro mist, grade be S95 and more than, the specific surface area of slag is 380m2/ kg~450m2/kg。
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the haydite is particle diameter The haydite of 5mm~28mm continuous gradings, the exterior appearance of haydite is imitation natural stone granule-morphology, and the bulk density grade of haydite is 750kg/m3~850kg/m3, intensity >=35MPa, water absorption rate≤8%.
The light high strength concrete for being adapted to pumping construction as described above of the invention, it is preferred that the additive is poly- Carboxylic acid water reducing agent, water-reducing rate is 16%.
A kind of construction method of the light high strength concrete for being adapted to pumping construction, the light high strength concrete is above-mentioned The light high strength concrete for being adapted to pumping construction described in any one, the construction method is comprised the following steps:
Step 1, pre-processes to haydite and pottery sand;And production is stirred to light high strength concrete according to match ratio;
Step 2, light high strength concrete is transported to job site by trucd mixer, and light high strength concrete is taken before pump is entered Sample detects pumpability, it is desirable to which the flowing divergence of light high strength concrete is between 550mm~650mm;
Step 3, pumping profit pipe mortar, is sufficiently humidified so as to pumping line;
Step 4, pumping lightweight high-strength concrete, and uninterrupted pumping are constructed;
Step 5, when light high strength concrete is poured into casting position, by the mobility of light high strength concrete itself and close Reality makes light high strength concrete structure integrally closely knit, and ensures not carry out construction of vibrating in casting process, it is to avoid artificial Interference;
Step 6, after light high strength concrete pours completion, wiping one's face when strengthening initial set, and press polish is carried out before final set smear Face;
Step 7, in light high strength concrete surface cover film, water-preserving curing is carried out to it.
The beneficial effects of the invention are as follows:
Due to being filled with moisture in haydite and pottery sand under elevated pressure conditions, and using cellulose ether diaphragm to haydite and Pottery sand is wrapped up, and when light high strength concrete pumping is carried out, the moisture in concrete will not be compressed in light-weight aggregate And cause the working performance of concrete to reduce, avoid the stifled pump problem of generation;Also solve simultaneously and poured now when concrete pump is sent to , compressed air can be squeezed the water out again in light-weight aggregate, and influence is gathered materials(Haydite and pottery sand)The interface group between Behavior of Hardened Cement Paste Into the problem with structure.
Specific embodiment
The embodiment recorded herein is specific specific embodiment of the invention, for illustrating design of the invention, It is explanatory and exemplary, should not be construed as the limitation to embodiment of the present invention and the scope of the invention.Except what is recorded herein Implement exception, those skilled in the art can also be based on the application claims and specification disclosure of that using aobvious Other technical schemes being clear to, these technical schemes include any obvious using making for the embodiment to recording herein The technical scheme of substitutions and modifications.
Embodiment 1
The raw material weight proportioning of soup processed that the present embodiment is adapted to the light high strength concrete of pumping construction is as follows:
Portland cement:28%;
Flyash:6%;
Slag:5%;
Haydite:21%, granularity is more than 5mm;
Pottery sand:27%, granularity is less than 5mm;
Cellulose ether:0.5%;
Water reducer:0.5%;
Water:12%.
The construction method for being adapted to the light high strength concrete of pumping construction is comprised the following steps:
Step 1, pre-processes to haydite and pottery sand;Haydite and pottery sand are put into high-pressure water tank and are stirred, make haydite and Pottery sand fully absorbs moisture, is controlled between 5wt% to 6wt% the water absorption of haydite and pottery sand by controlling mixing time;Will Haydite and pottery sand after water suction treatment are delivered and stirred in cellulose ether solution, make haydite and pottery sand surface uniformly one layer of fibre of parcel The plain ether diaphragm of dimension, treatment of drying in the shade is carried out by the haydite and pottery sand after treatment.Pressure in high-pressure water tank is 2 atmospheric pressure;Pottery The mixing time of grain and pottery sand was at 40 seconds;Haydite and pottery sand after water suction is processed are delivered to the cellulose ether that concentration is 0.01% In solution, stir 10 seconds.Then production is stirred to light high strength concrete according to match ratio;
Step 2, light high strength concrete is transported to job site by trucd mixer, and light high strength concrete is taken before pump is entered Sample detects pumpability, it is desirable to which the flowing divergence of light high strength concrete is between 550mm~650mm;
Step 3, pumping profit pipe mortar, is sufficiently humidified so as to pumping line;
Step 4, pumping lightweight high-strength concrete, and uninterrupted pumping are constructed;
Step 5, when light high strength concrete is poured into casting position, by the mobility of light high strength concrete itself and close Reality makes light high strength concrete structure integrally closely knit, and ensures not carry out construction of vibrating in casting process, it is to avoid artificial Interference;
Step 6, after light high strength concrete pours completion, wiping one's face when strengthening initial set, and press polish is carried out before final set smear Face;
Step 7, in light high strength concrete surface cover film, water-preserving curing is carried out to it.
Embodiment 2
The raw material weight proportioning of soup processed that the present embodiment is adapted to the light high strength concrete of pumping construction is as follows:
Portland cement:29%;
Flyash:5%;
Slag:5%;
Haydite:21%;
Pottery sand:25%;
Cellulose ether:0.6%;
Water reducer:0.4%;
Water:14%.
The construction method for being adapted to the light high strength concrete of pumping construction is comprised the following steps:Haydite and pottery sand are carried out Pretreatment;Haydite and pottery sand are put into high-pressure water tank and are stirred, haydite and pottery sand is fully absorbed moisture, stirred by control Mixing the time controls between 5wt% to 6wt% the water absorption of haydite and pottery sand;Haydite and pottery sand after water suction is processed are delivered and arrived Stirred in cellulose ether solution, make haydite and pottery sand surface uniformly one layer of cellulose ether diaphragm of parcel, by the haydite after treatment Treatment of drying in the shade is carried out with pottery sand.Pressure in high-pressure water tank is 1.5 atmospheric pressure;The mixing time of haydite and pottery sand was at 30 seconds; Haydite and pottery sand after water suction is processed are delivered in the cellulose ether solution that concentration is 0.01%, are stirred 10 seconds.Then according to matching somebody with somebody Composition and division in a proportion is stirred production to light high strength concrete;Remaining step is same as Example 1.
Embodiment 3
The raw material weight proportioning of soup processed that the present embodiment is adapted to the light high strength concrete of pumping construction is as follows:
Portland cement:30%;
Flyash:5%;
Slag:4%;
Haydite:22%;
Pottery sand:28%;
Cellulose ether:0.4%;
Water reducer:0.6%;
Water:10%.
The construction method for being adapted to the light high strength concrete of pumping construction is comprised the following steps:Haydite and pottery sand are carried out Pretreatment;Haydite and pottery sand are put into high-pressure water tank and are stirred, haydite and pottery sand is fully absorbed moisture, stirred by control Mixing the time controls between 5wt% to 6wt% the water absorption of haydite and pottery sand;Haydite and pottery sand after water suction is processed are delivered and arrived Stirred in cellulose ether solution, make haydite and pottery sand surface uniformly one layer of cellulose ether diaphragm of parcel, by the haydite after treatment Treatment of drying in the shade is carried out with pottery sand.Pressure in high-pressure water tank is 2.5 atmospheric pressure;The mixing time of haydite and pottery sand was at 45 seconds; Haydite and pottery sand after water suction is processed are delivered in the cellulose ether solution that concentration is 0.01%, are stirred 10 seconds.Then according to matching somebody with somebody Composition and division in a proportion is stirred production to light high strength concrete;Remaining step is same as Example 1.
Each technical characteristic of above-mentioned disclosure is not limited to disclosed and further feature combination, and those skilled in the art are also Other combinations between each technical characteristic can be carried out according to the purpose of invention, is defined by the purpose for realizing the present invention.

Claims (10)

1. a kind of light high strength concrete for being adapted to pumping construction, is made up of the component of following weight:
2. the light high strength concrete for being adapted to pumping construction according to claim 1, it is characterised in that by following weight Component constitute:Portland cement 28%, flyash 6%, slag 5%, haydite 21%, pottery sand 27%, cellulose ether 0.5% subtracts Aqua 0.5%, water 12%.
3. the light high strength concrete and its construction method for being adapted to pumping construction according to claim 1 and 2, its feature It is that the haydite and pottery sand need to be by following pretreatments:Haydite and pottery sand are put into high-pressure water tank and are stirred, make haydite Moisture is fully absorbed with pottery sand, the water absorption of haydite and pottery sand is controlled between 5wt% to 6wt% by controlling mixing time; Haydite and pottery sand after water suction is processed are delivered and stirred in cellulose ether solution, make haydite and pottery sand surface uniformly one layer of parcel Cellulose ether diaphragm, treatment of drying in the shade is carried out by the haydite and pottery sand after treatment.
4. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that in high-pressure water tank Pressure be 1~3 atmospheric pressure;The mixing time of haydite and pottery sand is between 30 seconds~45 seconds;Haydite after water suction is processed Delivered in the cellulose ether solution that concentration is 0.01% with pottery sand, stirred 10 seconds.
5. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that the cement is 42.5 Portland cements, 28d glue sand compression strength >=48MPa, consumptive use of water normal consistence≤27% of cement, specific surface area ≥380m2/kg。
6. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that flyash is ratio Surface area 800m2/ kg~1500m2/kg。
7. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that the slag is Slag micropowder, grade be S95 and more than, the specific surface area of slag is 380m2/ kg~450m2/kg。
8. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that the haydite is The haydite of particle diameter 5mm~28mm continuous gradings, the exterior appearance of haydite is imitation natural stone granule-morphology, bulk density of haydite etc. Level is 750kg/m3~850kg/m3, intensity >=35MPa, water absorption rate≤8%.
9. the light high strength concrete for being adapted to pumping construction according to claim 3, it is characterised in that the additive It is poly carboxylic acid series water reducer, water-reducing rate is 16%.
10. a kind of construction method of the light high strength concrete for being adapted to pumping construction, it is characterised in that the high-strength light is mixed Solidifying soil is the light high strength concrete for being adapted to pumping construction described in claim any one of 1-9, and the construction method includes Following steps:
Step 1, pre-processes to haydite and pottery sand;And production is stirred to light high strength concrete according to match ratio;
Step 2, light high strength concrete is transported to job site by trucd mixer, and light high strength concrete is taken before pump is entered Sample detects pumpability, it is desirable to which the flowing divergence of light high strength concrete is between 550mm~650mm;
Step 3, pumping profit pipe mortar, is sufficiently humidified so as to pumping line;
Step 4, pumping lightweight high-strength concrete, and uninterrupted pumping are constructed;
Step 5, when light high strength concrete is poured into casting position, by the mobility of light high strength concrete itself and close Reality makes light high strength concrete structure integrally closely knit, and ensures not carry out construction of vibrating in casting process, it is to avoid artificial Interference;
Step 6, after light high strength concrete pours completion, wiping one's face when strengthening initial set, and press polish is carried out before final set smear Face;
Step 7, in light high strength concrete surface cover film, water-preserving curing is carried out to it.
CN201611192312.2A 2016-12-21 2016-12-21 Light high-strength concrete suitable for pumping construction and construction method thereof Active CN106747098B (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN108264299A (en) * 2018-04-04 2018-07-10 重庆建工建材物流有限公司 A kind of pump structure haydite concrete of high stability and preparation method thereof
CN109320148A (en) * 2018-11-22 2019-02-12 浙江方远新材料股份有限公司 A kind of high-strength heat preservation type structure ceramisite concrete
CN111205036A (en) * 2020-01-18 2020-05-29 杭州申华混凝土有限公司 High-strength lightweight concrete and preparation method thereof

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CN109320148A (en) * 2018-11-22 2019-02-12 浙江方远新材料股份有限公司 A kind of high-strength heat preservation type structure ceramisite concrete
CN111205036A (en) * 2020-01-18 2020-05-29 杭州申华混凝土有限公司 High-strength lightweight concrete and preparation method thereof

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Applicant before: LINYI TIANFANG CONSTRUCTION RESEARCH TESTING CO.,LTD.

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Denomination of invention: The invention relates to a light high-strength concrete suitable for pumping construction and a construction method thereof

Effective date of registration: 20220119

Granted publication date: 20200313

Pledgee: China Construction Bank Corporation Linyi Shizhong sub branch

Pledgor: TIANYUAN CONSTRUCTION GROUP Co.,Ltd.

Registration number: Y2022980000732

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Address after: No.63, Yinqueshan Road, Lanshan District, Linyi City, Shandong Province

Patentee after: TIANYUAN CONSTRUCTION GROUP Co.,Ltd.

Country or region after: China

Patentee after: LINYI TIANFANG CONSTRUCTION RESEARCH TESTING CO.,LTD.

Patentee after: Veterans (Shandong) Construction Group Co.,Ltd.

Address before: No.63, Yinqueshan Road, Lanshan District, Linyi City, Shandong Province

Patentee before: TIANYUAN CONSTRUCTION GROUP Co.,Ltd.

Country or region before: China

Patentee before: LINYI TIANFANG CONSTRUCTION RESEARCH TESTING CO.,LTD.

Patentee before: SHANDONG HONGDA REAL ESTATE Co.,Ltd.