A kind of anti-freezing and heat-insulating mortar
Technical field
The present invention relates to a kind of anti-freezing and heat-insulating mortar, belongs to construction mortar technical field.
Background technology
Building heat-insulating mortar refer to be combined by Binder Materials, lightweight aggregate and other functional additives constitute can to building
The mortar that wall is incubated, it has the advantages such as have good workability, strong mechanical property, environmental safety are good, is a kind of wide
The general building thermal insulation material for using.The intensity and workability of the mortar for using at present are not enough, and can only only meet site operation will
Ask;And for winter construction, the premixing mortar setting time for using at present is long, and because freeze thawing causes mortar internal structure
Destruction, therefore anti-freezing property is poor;The problems such as itself drying contraction, cracking, poor waterproof properties, poor durability simultaneously.
The content of the invention
It is long in order to solve premixing mortar setting time in the prior art, and because freeze thawing causes in mortar
Portion's structure destruction, therefore anti-freezing property is poor;Itself can dry contraction simultaneously, it is of the invention the problems such as cracking, poor durability
A kind of anti-freezing and heat-insulating mortar and its manufacture method are provided, to solve above mentioned problem.
A kind of anti-freezing and heat-insulating mortar, its manufacture method includes being surface-treated glass bead;Prepare antifreezing agent;Weigh
Mortar is obtained after raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:By batanone acid methyl esters 30-40 weight portions and water 100-150 weight portions and ethanol 80-90 weight portions in 30-
Mixing is stirred at 35 DEG C, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, butyraldehyde 10-15 weight is added
Part;Well mixed to stand 10 minutes, temperature is increased to 40-50 DEG C afterwards, adds polyvinyl alcohol 20-25 weight portions, stirs
Afterwards, regulation pH is reached into 3-4, adds antifebrin 3-5 weight portions and acrylamide 4-8 weight portions, be well mixed, by mixed liquor
It is added in reactor, temperature keeps 15-20min at 30-35 DEG C, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:Cement 20-30 parts, sand 20-25 parts, silicon ash 5-10 parts, zeolite
It is powder 5-7 parts, glass bead 20-30 parts after above-mentioned surface treatment, redispersable latex powder 3-5 parts, copper sulphate 2-3 parts, above-mentioned
Antifreezing agent 4-6 parts, fiber 1.5-2 parts and water 10-15 parts, first by cement, silicon ash, zeolite powder, antifreezing agent and water are in mixer
Middle mixing, mixing time is 7-12 minutes, adds mixer to continue to stir 3-5 the glass bead after sand and surface treatment
Minute, finally by redispersable latex powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Preferably, a kind of described anti-freezing and heat-insulating mortar, surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, acrylic acid
Ester 0.62-0.67 parts, dimethyl silicone polymer 0.16-0.18 parts, Ludox 0.13-0.16 parts, titanate coupling agent 0.05-
0.07 part, organic solvent 1.9-2.1 parts.
Preferably, a kind of described anti-freezing and heat-insulating mortar, surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, acrylic acid
0.65 part of ester, 0.17 part of dimethyl silicone polymer, 0.15 part of Ludox, 0.05 part of titanate coupling agent, 2.0 parts of organic solvent.
Preferably, a kind of described anti-freezing and heat-insulating mortar, glass bead is put into surface conditioning agent and soaks 2min.
Preferably, a kind of described anti-freezing and heat-insulating, glass bead is put into surface conditioning agent and soaks 3min.
Preferably, described a kind of anti-freezing and heat-insulating mortar, by the weight portion of batanone acid methyl esters 35 and the weight portion of water 130 and ethanol
82 weight portions stir mixing at 30 DEG C.
Preferably, described a kind of anti-freezing and heat-insulating mortar, adds the weight portion of antifebrin 3.5 and the weight portion of acrylamide 5.
Preferably, described a kind of anti-freezing and heat-insulating mortar, by sand and surface treatment after glass bead add mixer after
Continuous stirring 4 minutes.
A kind of manufacture method of anti-freezing and heat-insulating mortar, its manufacture method includes being surface-treated glass bead;Prepare
Antifreezing agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:By batanone acid methyl esters 30-40 weight portions and water 100-150 weight portions and ethanol 80-90 weight portions in 30-
Mixing is stirred at 35 DEG C, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, butyraldehyde 10-15 weight is added
Part;Well mixed to stand 10 minutes, temperature is increased to 40-50 DEG C afterwards, adds polyvinyl alcohol 20-25 weight portions, stirs
Afterwards, regulation pH is reached into 3-4, adds antifebrin 3-5 weight portions and acrylamide 4-8 weight portions, be well mixed, by mixed liquor
It is added in reactor, temperature keeps 15-20min at 30-35 DEG C, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:Cement 20-30 parts, sand 20-25 parts, silicon ash 5-10 parts, zeolite
It is powder 5-7 parts, glass bead 20-30 parts after above-mentioned surface treatment, redispersable latex powder 3-5 parts, copper sulphate 2-3 parts, above-mentioned
Antifreezing agent 4-6 parts, fiber 1.5-2 parts and water 10-15 parts, first by cement, silicon ash, zeolite powder, antifreezing agent and water are in mixer
Middle mixing, mixing time is 7-12 minutes, adds mixer to continue to stir 3-5 the glass bead after sand and surface treatment
Minute, finally by redispersable latex powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion,
0.62-0.67 parts of propylene acid esters, dimethyl silicone polymer 0.16-0.18 parts, Ludox 0.13-0.16 parts, titanate coupling agent
0.05-0.07 parts, organic solvent 1.9-2.1 parts.
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion,
0.65 part of propylene acid esters, 0.17 part of dimethyl silicone polymer, 0.15 part of Ludox, 0.05 part of titanate coupling agent, organic solvent
2.0 parts.
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, glass bead is put into surface conditioning agent and is soaked
2min。
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, glass bead is put into surface conditioning agent and is soaked
3min。
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, by the weight portion of batanone acid methyl esters 35 and the weight portion of water 130
Mixing is stirred at 30 DEG C with the weight portion of ethanol 82.
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, adds the weight portion of antifebrin 3.5 and acrylamide 5
Weight portion.
Preferably, the manufacture method of described anti-freezing and heat-insulating mortar, the glass bead after sand and surface treatment is added and is stirred
Machine is mixed to continue to stir 4 minutes.
Foregoing invention content is relative to the beneficial effect of prior art:20 Frozen-thawed cycled quality of mortar of the present invention are damaged
Mistake rate 2.4-2.8%, compression strength loss rate 9-13%, thermal conductivity factor:0.042-0.049W/(M ﹒ K), shrinkage factor 0.11-
0.13%, 28 days compression strength 22.5-26.3MPa, antifreeze mortar can be applied to applying under the conditions of -5~-15 DEG C of subzero temperature
Work.Antifreezing agent of the invention changes mortar liquid concentration, reduces liquid phase freezing point, changes ice crystal shape, slows down frost heave stress so that
Its its mechanical property remains to keep zone of reasonableness after mortar hardening, and the present invention forms hydrophobic film on glass bead surface,
So that glass bead surface is difficult absorption because of the ice crystal of the low formation of temperature, eliminating these ice crystals can make glass bead and hydraulic
Property material between will not leave behind minim gap, improve mortar compactness, improve and ensure while the heat-insulating property of mortar is ensured
Mortar strength.
Specific embodiment
Embodiment 1
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 32 and the weight portion of water 120 and the weight portion of ethanol 84 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds the weight portion of butyraldehyde 11;It is well mixed to stand
10 minutes, afterwards temperature be increased to 40-50 DEG C, add the weight portion of polyvinyl alcohol 24, after stirring, regulation pH is reached into 3-4,
The weight portion of antifebrin 3.4 and the weight portion of acrylamide 7 are added, is well mixed, mixed liquor is added in reactor, temperature exists
30-35 DEG C of holding 15-20min, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:22 parts of cement, 23 parts of sand, 9 parts of silicon ash, 6.7 parts of zeolite powder,
23 parts of glass bead after above-mentioned surface treatment, 4 parts of redispersable latex powder, 2.5 parts of copper sulphate, 6 parts of above-mentioned antifreezing agent, fiber
1.5 parts and 11 parts of water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, and mixing time is
7-12 minutes, mixer is added to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally by redispersible breast
Rubber powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.65 part of propylene acid esters, 0.17 part of dimethyl silicone polymer,
0.15 part of Ludox, 0.05 part of titanate coupling agent, 2.0 parts of organic solvent.
Embodiment 2
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 30 and the weight portion of water 150 and the weight portion of ethanol 90 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds the weight portion of butyraldehyde 10;It is well mixed to stand
10 minutes, afterwards temperature be increased to 40-50 DEG C, add the weight portion of polyvinyl alcohol 20, after stirring, regulation pH is reached into 3-4,
The weight portion of antifebrin 3 and the weight portion of acrylamide 8 are added, is well mixed, mixed liquor is added in reactor, temperature exists
30-35 DEG C of holding 15-20min, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:30 parts of cement, 23 parts of sand, 7 parts of silicon ash, 5 parts of zeolite powder, on
State 30 parts of glass bead after surface treatment, 3 parts of redispersable latex powder, 2.5 parts of copper sulphate, 6 parts of above-mentioned antifreezing agent, fiber 2
15 parts of part and water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, and mixing time is 7-12
Minute, add mixer to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally by Redispersable latex
Powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.6 part of propylene acid esters, 0.18 part of dimethyl silicone polymer,
0.14 part of Ludox, 0.07 part of titanate coupling agent, 2 parts of organic solvent.
Embodiment 3
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 40 and the weight portion of water 110 and the weight portion of ethanol 87 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds the weight portion of butyraldehyde 14;It is well mixed to stand
10 minutes, afterwards temperature be increased to 40-50 DEG C, add the weight portion of polyvinyl alcohol 25, after stirring, regulation pH is reached into 3-4,
The weight portion of antifebrin 3 and the weight portion of acrylamide 8 are added, is well mixed, mixed liquor is added in reactor, temperature exists
30-35 DEG C of holding 15-20min, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:21 parts of cement, 23 parts of sand, 10 parts of silicon ash, 5 parts of zeolite powder, on
State 26 parts of glass bead after surface treatment, 5 parts of redispersable latex powder, 2.5 parts of copper sulphate, 6 parts of above-mentioned antifreezing agent, fiber
1.5 parts and 12 parts of water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, and mixing time is
7-12 minutes, mixer is added to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally by redispersible breast
Rubber powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.63 part of propylene acid esters, 0.17 part of dimethyl silicone polymer,
0.15 part of Ludox, 0.05 part of titanate coupling agent, 1.8 parts of organic solvent.
Embodiment 4
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 37 and the weight portion of water 140 and the weight portion of ethanol 87 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds butyraldehyde 10-15 weight portions;It is well mixed
10 minutes are stood, temperature is increased to 40-50 DEG C afterwards, add the weight portion of polyvinyl alcohol 23, after stirring, regulation pH reached
3-4, adds the weight portion of antifebrin 4.5 and the weight portion of acrylamide 7.5, is well mixed, and mixed liquor is added in reactor,
Temperature keeps 15-20min at 30-35 DEG C, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:27 parts of cement, 24 parts of sand, 9 parts of silicon ash, 5.5 parts of zeolite powder,
22 parts of glass bead after above-mentioned surface treatment, 4.5 parts of redispersable latex powder, 3 parts of copper sulphate, 5.5 parts of above-mentioned antifreezing agent is fine
11 parts of 2 parts of dimension and water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, and mixing time is
7-12 minutes, mixer is added to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally by redispersible breast
Rubber powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.65 part of propylene acid esters, 0.18 part of dimethyl silicone polymer,
0.17 part of Ludox, 0.07 part of titanate coupling agent, 2.1 parts of organic solvent.
Embodiment 5
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 36 and the weight portion of water 120 and the weight portion of ethanol 81 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds the weight portion of butyraldehyde 14;It is well mixed to stand
10 minutes, afterwards temperature be increased to 40-50 DEG C, add the weight portion of polyvinyl alcohol 24, after stirring, regulation pH is reached into 3-4,
The weight portion of antifebrin 3.5 and the weight portion of acrylamide 5 are added, is well mixed, mixed liquor is added in reactor, temperature exists
30-35 DEG C of holding 15-20min, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:27 parts of cement, 22 parts of sand, 7 parts of silicon ash, 5.5 parts of zeolite powder,
27 parts of glass bead after above-mentioned surface treatment, 4.6 parts of redispersable latex powder, 2.5 parts of copper sulphate, 5.5 parts of above-mentioned antifreezing agent,
11 parts of 2 parts of fiber and water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, mixing time
It is 7-12 minutes, adds mixer to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally will be redispersible
Latex powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.62 part of propylene acid esters, 0.16 part of dimethyl silicone polymer,
0.1 part of Ludox, 0.05 part of titanate coupling agent, 2.2 parts of organic solvent.
Embodiment 6
A kind of anti-freezing and heat-insulating mortar and its manufacture method, its manufacture method include being surface-treated glass bead;Prepare anti-
Freeze agent;Mortar is obtained after weighing raw material premix,
Glass bead is surface-treated:Glass bead is put into surface conditioning agent and soaks 2-3min, drained after taking-up
Shaking platform uses ultraviolet light polymerization film forming, dries, the glass bead after being surface-treated,
Prepare antifreezing agent:The weight portion of batanone acid methyl esters 32 and the weight portion of water 110 and the weight portion of ethanol 85 are stirred at 30-35 DEG C
Mixing, when temperature is down to 20 DEG C, after adding pH adjusting agent that pH is reached into 5-6, adds the weight portion of butyraldehyde 13;It is well mixed to stand
10 minutes, afterwards temperature be increased to 40-50 DEG C, add the weight portion of polyvinyl alcohol 24, after stirring, regulation pH is reached into 3-4,
The weight portion of antifebrin 4 and the weight portion of acrylamide 7 are added, is well mixed, mixed liquor is added in reactor, temperature exists
30-35 DEG C of holding 15-20min, is cooled to room temperature and obtains antifreezing agent,
Mortar raw material for standby is weighed, mortar raw material includes weight portion:26 parts of cement, 21 parts of sand, 6 parts of silicon ash, 6 parts of zeolite powder, on
Glass bead 20-30 parts after surface treatment is stated, 3.5 parts of redispersable latex powder, 2 parts of copper sulphate, 6 parts of above-mentioned antifreezing agent is fine
14 parts of 2 parts of dimension and water, first by cement, silicon ash, zeolite powder, antifreezing agent and water are stirred in stirrer for mixing, and mixing time is
7-12 minutes, mixer is added to continue to stir 3-5 minutes the glass bead after sand and surface treatment, finally by redispersible breast
Rubber powder, copper sulphate and fiber are added and are well mixed, and obtain final mortar.
Surface conditioning agent includes weight portion:1 part of silicone acrylic emulsion, 0.7 part of propylene acid esters, 0.2 part of dimethyl silicone polymer, silicon
0.2 part of colloidal sol, 0.06 part of titanate coupling agent, 1.9 parts of organic solvent.
Table 1:The performance parameter of mortar described in embodiment 1-6
Mortar of the present invention 20 Frozen-thawed cycled mass loss rate 2.4-2.8%, compression strength loss rate 9-13%, thermal conductivity factor:
0.042-0.049W/(M ﹒ K), shrinkage factor 0.11-0.13%, 28 days compression strength 22.5-26.3MPa, antifreeze mortar can apply
Construction under the conditions of -5~-15 DEG C of subzero temperature.