CN106746096B - Method for treating phosphorus-containing iron ore beneficiation wastewater - Google Patents

Method for treating phosphorus-containing iron ore beneficiation wastewater Download PDF

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CN106746096B
CN106746096B CN201710107168.6A CN201710107168A CN106746096B CN 106746096 B CN106746096 B CN 106746096B CN 201710107168 A CN201710107168 A CN 201710107168A CN 106746096 B CN106746096 B CN 106746096B
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CN106746096A (en
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张义
吴振斌
贺锋
夏世斌
徐栋
刘子森
周巧红
肖恩荣
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B3/00General features in the manufacture of pig-iron
    • C21B3/04Recovery of by-products, e.g. slag
    • C21B3/06Treatment of liquid slag
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/28Treatment of water, waste water, or sewage by sorption
    • C02F1/281Treatment of water, waste water, or sewage by sorption using inorganic sorbents
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • C02F1/32Treatment of water, waste water, or sewage by irradiation with ultraviolet light
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F2001/007Processes including a sedimentation step
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/10Inorganic compounds
    • C02F2101/105Phosphorus compounds
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/10Nature of the water, waste water, sewage or sludge to be treated from quarries or from mining activities
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/11Turbidity
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2305/00Use of specific compounds during water treatment
    • C02F2305/10Photocatalysts
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies

Abstract

The invention discloses a method for treating phosphorus-containing iron ore beneficiation wastewater, which comprises the following steps: (1) preparing modified red mud: placing the red mud in hydrochloric acid, stirring in a water bath kettle, washing the precipitate with distilled water, and roasting in a furnace; (2) preparing modified bentonite: soaking bentonite in sodium carbonate solution, stirring, and roasting in a furnace; (3) preparing a visible light response type photocatalyst: a. adding butyl titanate into a vessel filled with absolute ethyl alcohol to obtain a transparent solution A; b. adding absolute ethyl alcohol, deionized water, polyethylene glycol and the like into the other vessel to obtain a solution B; c. dripping the solution B into the solution A, and stirring to obtain titanium dioxide yellow sol; (4) uniformly mixing the modified red mud, the modified bentonite and the photocatalyst; (5) and under the irradiation of a light source, adding the mixed material into a stirring tank filled with the phosphorus-containing iron ore beneficiation wastewater, and stirring and standing. Good treatment effect, simple operation, low cost, short treatment period and capability of recycling the treated purified water and the iron slag.

Description

Method for treating phosphorus-containing iron ore beneficiation wastewater
Technical Field
The invention belongs to the technical field of beneficiation wastewater treatment, and particularly relates to a treatment method of iron ore beneficiation wastewater, which is suitable for treatment and resource utilization of high-phosphorus beneficiation wastewater.
Background
In the last decades, a large amount of high-phosphorus-containing waste water is generated in the mining and processing process of phosphorus-containing iron ores, and because a large amount of mineral processing phosphorus-containing waste water is directly discharged into lakes, rivers, coastal water areas and open sea without being effectively treated, the serious pollution of water bodies is caused, the nutritional load of the water bodies is increased, the aquatic ecological balance is damaged, the sensory performance of the water bodies is deteriorated, the self-purification capacity is weakened, the water quality is reduced, the water supply cost is increased, the food chain is seriously influenced, and even people, animals, livestock and the like are poisoned and die. The seeking of a cheap and efficient phosphorus removal technology is an important problem faced by the mineral processing wastewater treatment technology in the exploitation process of the phosphorus-containing iron ores.
At present, for the treatment of high phosphorus-containing wastewater, the treatment methods commonly used at home and abroad can be classified into a biochemical method, a chemical precipitation method and an adsorption method. The biochemical method has low operation cost, but strict operation requirements and poor stability; the chemical precipitation method is the most effective dephosphorization technique with the best stability so far, but the medicament cost is expensive, and the sludge yield is large; the adsorption dephosphorization method is gradually paid attention to by people because of high efficiency, rapidness, simple equipment and reliable operation. The red mud is waste residue in alumina production, and belongs to one of three wastes. Because the main components of the red mud are silicon dioxide, calcium oxide and iron-aluminum metal oxide, the existence of the substances causes the red mud to have specific removal effect on specific chemical substances. The red mud contains a certain amount of titanium dioxide and has a certain catalytic performance, the red mud is modified and then combined with the photocatalyst and the modified bentonite to be used for treating the phosphorus-containing iron ore dressing wastewater, the adsorption characteristics of the red mud and the modified bentonite can be fully exerted, the catalytic performance can be effectively exerted only by supplementing a small amount of photocatalyst, iron oxide is reduced into zero-valent iron while the phosphorus is removed through adsorption, and the wastewater and the iron slag after treatment can be recycled.
Disclosure of Invention
The invention aims to provide a method for treating phosphorus-containing iron ore beneficiation wastewater, which has the characteristics of good treatment effect, simple process operation, low cost, short treatment period, capability of recycling treated purified water and iron slag and the like.
In order to achieve the purpose, the invention adopts the following technical scheme:
a method for treating phosphorus-containing iron ore beneficiation wastewater comprises the following steps:
(1) preparing modified red mud:
according to the aluminum industry waste residue red mud: 50-100 g of hydrochloric acid (mass concentration of 5-10%): 1L, placing the red mud in hydrochloric acid, fully stirring for 1-2 h in a water bath kettle at the temperature of 60-100 ℃, and standing; pouring out the supernatant, washing the precipitate with distilled water for 5-10 times, and then placing the precipitate in a muffle furnace to be roasted for 1-2 hours at 400-500 ℃; then taking out and cooling to room temperature (20-25 ℃, the same applies below) to obtain modified red mud;
(2) preparing modified bentonite:
soaking bentonite in a sodium carbonate solution (mass fraction is 8-12%), stirring for l-2 h at 60-80 ℃, and roasting for 1-2 h in a muffle furnace at 450-500 ℃ to obtain modified bentonite;
(3) preparing a visible light response type photocatalyst:
a. adding 5-8 volumes of butyl titanate into a vessel filled with 10-15 volumes of absolute ethyl alcohol, and keeping stirring until the butyl titanate and the absolute ethyl alcohol are uniformly mixed to obtain a yellow transparent solution A;
b. taking another vessel, respectively adding 5-8 volumes of absolute ethyl alcohol, 1-2 volumes of deionized water, 2-4 volumes of glacial acetic acid, 0.5-1 volume of polyethylene glycol, 0.5-1 volume of erbium nitrate, 0.5-1 volume of cerous nitrate, 0.5-1 volume of lanthanum nitrate and 0.5-1 volume of ferric nitrate crystal, and keeping stirring until the mixture is uniformly mixed to obtain a solution B;
c. dripping the solution B into the solution A while stirring, and sealing and aging for 20-24 h after the dripping is finished to obtain stable, uniform, clear and transparent titanium dioxide yellow sol; and (3) putting the titanium dioxide yellow sol into a temperature control furnace (NWTX-17C) to be thermally treated to 550 ℃ at a speed of 3-5 ℃/min, and then treating for 1-2 h at 550 ℃ to complete crystal form conversion to obtain the visible light response type photocatalyst.
(4) Uniformly mixing 70-80% of modified red mud, 15-25% of modified bentonite and 5-10% of photocatalyst by mass fraction to obtain a mixed material;
the mixed material comprises the following components in percentage by mass:
Figure BDA0001232466150000021
(5) under the condition of light source irradiation, 5-20 g of the mixed material is added into each liter of wastewater in a stirring box filled with phosphorus-containing iron ore beneficiation wastewater, the materials are stirred for 1-2 hours and then are kept stand, the supernatant is purified water which can be reused in the beneficiation process, and the precipitate is iron slag which can be recycled after reduction.
The light source is any one or a mixed light source of any two or more of ultraviolet light, a high-pressure mercury lamp, natural light and fluorescence.
According to the invention, the red mud is modified and then combined with the photocatalyst and the modified bentonite to be used for treating the phosphorus-containing iron ore beneficiation wastewater, so that the adsorption characteristics of the red mud and the modified bentonite can be fully exerted, the catalytic performance can be efficiently exerted only by supplementing a small amount of the photocatalyst, the iron oxide is reduced into zero-valent iron while adsorbing and removing phosphorus, the wastewater after treatment has high phosphorus removal rate, the red mud can be directly used for online circulation and resource efficient utilization of beneficiation wastewater, the water consumption in the beneficiation process is greatly saved, the beneficiation pollution problem caused by wastewater discharge is obviously reduced, the iron content of the reduced iron slag in the waste slag reaches more than 90%, the iron slag can be directly used as a steelmaking, ironmaking and sintering raw material, the in-plant recycling is realized, the production cost is reduced by 'replacing ores' through resource utilization, and the waste slag pollution is reduced.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. the modified red mud and the modified bentonite are used as phosphorus adsorbents, waste is treated by waste, the dephosphorizing agent is low in cost, the waste is recycled, the application prospect is wide, and the recycling effective utilization can be realized;
2. the modified red mud is combined with the photocatalyst and the modified bentonite to be used for treating the phosphorus-containing iron ore dressing wastewater, so that the adsorption characteristics of the red mud and the modified bentonite can be fully exerted, the catalytic performance can be effectively exerted only by supplementing a small amount of photocatalyst, and the iron oxide is efficiently reduced into zero-valent iron while the phosphorus is removed through adsorption;
3. the process is simple to operate, the cost is low, the treatment period is short, and the treated purified water and the iron slag can be recycled.
4. The dephosphorization rate of the phosphorus-containing iron ore beneficiation wastewater can reach more than 95%, the pH of the effluent is 6.5-8.0, and the turbidity of the effluent is less than 2NTU, so that the phosphorus-containing iron ore beneficiation wastewater can be directly used for online circulation and resource efficient utilization of beneficiation waste liquid. The reduced iron slag in the waste slag has a taste of more than 90 percent and can be directly used as raw materials for steel making, iron making, sintering and the like.
Detailed Description
In order to better understand the present invention, the following examples are further provided to illustrate the content of the present invention, but the content of the present invention is not limited to the following examples.
Example 1:
a method for treating phosphorus-containing iron ore beneficiation wastewater comprises the following steps:
(1) preparing modified red mud:
according to the aluminum industry waste residue red mud: hydrochloric acid (with a mass concentration of 10%): 1L, placing the red mud in hydrochloric acid, fully stirring for 2h in a water bath kettle at the temperature of 60 ℃, and standing; pouring out the supernatant, washing the precipitate with distilled water for 5 times, and calcining in a muffle furnace at 400 deg.C for 1 h; then taking out and cooling to room temperature to obtain modified red mud;
(2) preparing modified bentonite:
soaking bentonite in a sodium carbonate solution (12% by mass), stirring for 2h at 60 ℃, and roasting for 2h in a muffle furnace at 500 ℃ to obtain modified bentonite;
(3) preparing a visible light response type photocatalyst:
a. adding 5 volumes of butyl titanate into a vessel filled with 10 volumes of absolute ethyl alcohol, and keeping stirring until the butyl titanate and the absolute ethyl alcohol are uniformly mixed to obtain a yellow transparent solution A;
b. taking another vessel, respectively adding 8 volumes of absolute ethyl alcohol, 2 volumes of deionized water, 4 volumes of glacial acetic acid, 1 volume of polyethylene glycol, 0.5 volume of erbium nitrate, 1 volume of cerous nitrate, 1 volume of lanthanum nitrate and 0.5 volume of ferric nitrate crystal into the vessel, and maintaining stirring until the mixture is uniformly mixed to obtain a solution B;
c. dripping the solution B into the solution A while stirring, and sealing and aging for 20h after the dripping is finished to obtain stable, uniform, clear and transparent titanium dioxide yellow sol; putting the mixture into a program temperature control furnace, carrying out heat treatment at 5 ℃/min to 550 ℃, and then carrying out treatment for 2h at 550 ℃ to complete crystal form conversion to obtain the visible light response type photocatalyst.
(4) Uniformly mixing 70% of modified red mud, 25% of modified bentonite and 5% of photocatalyst according to a certain mass fraction to obtain a mixed material;
(5) under the irradiation condition of a 125W high-pressure mercury lamp, 5g of the mixed material is added into each liter of wastewater in a stirring tank filled with phosphorus-containing iron ore beneficiation wastewater, and the mixture is stirred for 2 hours and then is kept stand. The supernatant is purified water which can be reused in the mineral separation process, and the precipitate is iron slag which can be recycled after reduction. The dephosphorization rate of the phosphorus-containing iron ore beneficiation wastewater reaches 96.2%, the pH of effluent is 7.6, and the turbidity of the effluent is 2 NTU. The reduced iron slag in the slag had a grade of 92.1%.
Example 2:
the method for treating the phosphorus-containing iron ore beneficiation wastewater is characterized by comprising the following steps of:
(1) preparing modified red mud:
according to the aluminum industry waste residue red mud: hydrochloric acid (with a mass concentration of 10%): 1L, placing the red mud in hydrochloric acid, fully stirring for 1h in a water bath kettle at the temperature of 100 ℃, and standing; pouring out the supernatant, washing the precipitate with distilled water for 5 times, and calcining in a muffle furnace at 400 deg.C for 1 h; then taking out and cooling to room temperature to obtain modified red mud;
(2) preparing modified bentonite:
soaking bentonite in a sodium carbonate solution (mass fraction is 12%), stirring for 2h at 60 ℃, and roasting for 1h in a muffle furnace at 450 ℃ to obtain modified bentonite;
(3) preparing a visible light response type photocatalyst:
a. adding 5 volumes of butyl titanate into a vessel filled with 10 volumes of absolute ethyl alcohol, and keeping stirring until the butyl titanate and the absolute ethyl alcohol are uniformly mixed to obtain a yellow transparent solution A;
b. taking another vessel, respectively adding 5 volumes of absolute ethyl alcohol, 1 volume of deionized water, 2 volumes of glacial acetic acid, 1 volume of polyethylene glycol, 0.5 volume of erbium nitrate, 0.5 volume of cerous nitrate, 1 volume of lanthanum nitrate and 1 volume of ferric nitrate crystal, and keeping stirring until the mixture is uniformly mixed to obtain a solution B;
c. dripping the solution B into the solution A while stirring, and sealing and aging for 20h after the dripping is finished to obtain stable, uniform, clear and transparent titanium dioxide yellow sol; putting the mixture into a program temperature control furnace, carrying out heat treatment at 5 ℃/min to 550 ℃, and then carrying out treatment for 2h at 550 ℃ to complete crystal form conversion to obtain the visible light response type photocatalyst.
(4) Uniformly mixing the modified red mud, the modified bentonite and the photocatalyst according to the following mass fractions;
Figure BDA0001232466150000051
uniformly mixing the modified red mud, the modified bentonite and the photocatalyst (in a certain proportion, the sum of the modified red mud, the modified bentonite and the photocatalyst is equal to 100 percent) to obtain a mixed material;
(5) under the irradiation condition of a 20W ultraviolet lamp, 10g of the mixed material is added into each liter of wastewater in a stirring tank filled with phosphorus-containing iron ore beneficiation wastewater, and the mixture is stirred for 2 hours and then is kept stand. The supernatant is purified water which can be reused in the mineral separation process, and the precipitate is iron slag which can be recycled after reduction. The dephosphorization rate of the phosphorus-containing iron ore beneficiation wastewater reaches 98.6%, the pH of effluent is 7.2, and the turbidity of the effluent is 2 NTU. The reduced iron slag in the slag had a grade of 92.9%.

Claims (1)

1. A treatment method for dephosphorizing phosphorus-containing iron ore dressing wastewater and recovering iron slag comprises the following steps:
(1) preparing modified red mud:
according to the aluminum industry waste residue red mud: putting 50-100 g of hydrochloric acid with the mass fraction of 5-10% into 1L of hydrochloric acid, putting the red mud into the hydrochloric acid, fully stirring for 1-2 h in a water bath kettle at the temperature of 60-100 ℃, and standing; pouring out the supernatant, washing the precipitate with distilled water for 5-10 times, and then placing the precipitate in a muffle furnace to be roasted for 1-2 hours at 400-500 ℃; then taking out and cooling to room temperature to obtain modified red mud;
(2) preparing modified bentonite:
soaking bentonite in 8-12 wt% sodium carbonate solution, stirring at 60-80 ℃ for l-2 h, and roasting in a muffle furnace at 450-500 ℃ for 1-2 h to obtain modified bentonite;
(3) preparing a visible light response type photocatalyst:
a. adding 5-8 volumes of butyl titanate into a vessel filled with 10-15 volumes of absolute ethyl alcohol, and stirring until the butyl titanate and the absolute ethyl alcohol are uniformly mixed to obtain a yellow transparent solution A;
b. taking another vessel, respectively adding 5-8 volumes of absolute ethyl alcohol, 1-2 volumes of deionized water, 2-4 volumes of glacial acetic acid, 0.5-1 volume of polyethylene glycol, 0.5-1 volume of erbium nitrate, 0.5-1 volume of cerous nitrate, 0.5-1 volume of lanthanum nitrate and 0.5-1 volume of ferric nitrate crystal, and stirring until the mixture is uniformly mixed to obtain a solution B;
c. dripping the solution B into the solution A while stirring, and sealing and aging for 20-24 h after the dripping is finished to obtain stable, uniform, clear and transparent titanium dioxide yellow sol; putting the titanium dioxide yellow sol into a temperature control furnace, carrying out heat treatment at a speed of 3-5 ℃/min to 550 ℃, then carrying out treatment at 550 ℃ for 1-2 h, and completing crystal form conversion to obtain a visible light response type photocatalyst;
(4) uniformly mixing modified red mud, modified bentonite and a photocatalyst according to a certain mass fraction to obtain a mixed material, wherein the mixed material comprises the following components in parts by mass:
Figure FDA0002430253290000011
(5) under the irradiation condition of any one or more than two of mixed light sources of ultraviolet light, a high-pressure mercury lamp, natural light and fluorescence, 5-20 g of mixed materials are added into each liter of wastewater in a stirring box filled with phosphorus-containing iron ore beneficiation wastewater, the materials are stirred for 1-2 hours and then are kept stand, the supernatant is purified water reused in the beneficiation process, and the precipitate is iron slag which can be recycled after reduction.
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Publication number Priority date Publication date Assignee Title
CN101423306A (en) * 2008-11-18 2009-05-06 武汉理工大学 Treatment method and equipment for high phosphorus haematite mineral processing acid wastewater
CN103230802A (en) * 2013-04-12 2013-08-07 广东工业大学 Preparation method of composite photocatalyst with visible light response and arsenic removing method
CN103480357A (en) * 2013-08-13 2014-01-01 南通大学 Rubidium ions doped nanometer titania photocatalyst and preparation method thereof
CN105195124A (en) * 2015-10-10 2015-12-30 中国科学院水生生物研究所 Preparation method and application of photocatalyst capable of removing refractory organic matters

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101423306A (en) * 2008-11-18 2009-05-06 武汉理工大学 Treatment method and equipment for high phosphorus haematite mineral processing acid wastewater
CN103230802A (en) * 2013-04-12 2013-08-07 广东工业大学 Preparation method of composite photocatalyst with visible light response and arsenic removing method
CN103480357A (en) * 2013-08-13 2014-01-01 南通大学 Rubidium ions doped nanometer titania photocatalyst and preparation method thereof
CN105195124A (en) * 2015-10-10 2015-12-30 中国科学院水生生物研究所 Preparation method and application of photocatalyst capable of removing refractory organic matters

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