CN106739185B - The two-sided preheating structure of Corrugating Machine and its control method - Google Patents

The two-sided preheating structure of Corrugating Machine and its control method Download PDF

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Publication number
CN106739185B
CN106739185B CN201611162480.7A CN201611162480A CN106739185B CN 106739185 B CN106739185 B CN 106739185B CN 201611162480 A CN201611162480 A CN 201611162480A CN 106739185 B CN106739185 B CN 106739185B
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heating
heating cylinder
paper
cylinder
transmission path
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CN106739185A (en
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王汉杰
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Foshan Hokee Rui Nano Energy Technology Co Ltd
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Foshan Hokee Rui Nano Energy Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard
    • B31F1/2845Details, e.g. provisions for drying, moistening, pressing
    • B31F1/285Heating or drying equipment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31FMECHANICAL WORKING OR DEFORMATION OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31F1/00Mechanical deformation without removing material, e.g. in combination with laminating
    • B31F1/20Corrugating; Corrugating combined with laminating to other layers
    • B31F1/24Making webs in which the channel of each corrugation is transverse to the web feed
    • B31F1/26Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions
    • B31F1/28Making webs in which the channel of each corrugation is transverse to the web feed by interengaging toothed cylinders cylinder constructions combined with uniting the corrugated webs to flat webs ; Making double-faced corrugated cardboard

Abstract

The present invention relates to a kind of two-sided preheating structure of Corrugating Machine and its control methods, the Corrugating Machine includes paper transport path, the two sides of the paper transport path are respectively at least provided with a heating cylinder, heating cylinder is equipped with a heating surface, heating surface is towards paper transport path, so that paper is gradually preheated in transmission process.Such two-sided preheating structure of Corrugating Machine uses Sequential arrangement and lay out heating cylinder, so that production temperature dispersion, the phenomenon for avoiding local location temperature excessively high, also ensure that paper and heating cylinder can carry out heat exchange quickly, to reduce heat losses, saves energy cost.

Description

The two-sided preheating structure of Corrugating Machine and its control method
Technical field
The present invention relates to a kind of Corrugating Machine, the two-sided preheating structure of especially a kind of Corrugating Machine and its control method.
Background technique
Existing Corrugating Machine is required to hot cylinder as paper heating, form it preferably, cementation etc., still, hot cylinder at present There was only single-side heating to paper, since paper has certain thickness, heat passes to the other side from the side of paper and needs centainly Time, but needed for producing, this time are not enough to allow the two-sided all homogeneous heatings of paper, therefore the stupefied type knot of paper is caused to constitute Phenomena such as type effect is poor, and the cementation of corrugated paper is uneven.On the other hand, hot cylinder heating mode is steam heating at present, and steam needs Generate after heating to boiler, the fuel of heating boiler is broadly divided into two kinds: one is coal, another kind is natural gas.Its In, it is lower, but seriously polluted for burning the cost of coal, so by related Chinese Ministry of Environmental Protection gate inhibition by way of burning coal heating boiler Only;And although natural gas meets environmental requirement, but higher cost.In addition, since many great safety accidents are mainly due to pot Furnace explosion causes, so, very strict to the requirement of boiler, processing is bad, and boiler is exactly a time bomb of enterprise, So that the business risk of enterpriser is continuously improved.
Summary of the invention
It is an object of the invention to overcome above-mentioned the shortcomings of the prior art, and provide it is a kind of simple and reasonable plus Thermal velocity is fast, heat losses are small, low-carbon energy-saving, improves speed of production, reduces production cost and reduces the Corrugating Machine of occupied area Two-sided preheating structure and its control method.
The object of the present invention is achieved like this:
A kind of two-sided preheating structure of Corrugating Machine, the Corrugating Machine includes paper transport path, characterized in that the paper passes Respectively at least provided with a heating cylinder, heating cylinder is equipped with a heating surface for the two sides in defeated path, and heating surface is towards paper transport road Diameter, so that paper is gradually preheated in transmission process.
The purpose of the present invention can also be solved using following technical measures:
As more specific scheme, the heating surface of the heating cylinder is cambered surface, the more conducively transmission of paper.
The heating cylinder includes support, the heating surface and multiple electromagnetic induction modules, and heating surface is arranged on the support, hair Hot face and support surround cavity, and multiple electromagnetic induction module array arrangements are arranged in cavity, and heating surface is made of permeability magnetic material. Using electromagnetic heating, the used energy is cleaner, but also lower than the cost that natural gas is spent as fuel.Meanwhile It is heated using multiple electromagnetic induction modules, each electromagnetic induction module can be controlled individually, to obtain different width of heating, more Needed for actual production capable of being met, the waste of heat is avoided.
The heating cylinder further includes the heating surface temperature sensor for detecting heating surface operating temperature, and control system can be with By the variation in the heating surface temperature sensor detection Corrugating Machine course of work, with the program of timely adjustment heating, to obtain The heating method of optimum conditions is brought to corrugated paper production.
The paper transport path two sides are respectively face side and back side, when paper passes through paper transport path, paper Front and back be respectively facing face side and back side;The paper transport path includes facial tissue transmission path and core paper transmission Path, the output end of facial tissue transmission path and the output end of core paper transmission path are connect with a corrugated paper shaping mechanism jointly.
The facial tissue transmission path is sequentially arranged five heating cylinders mutually staggered towards its two sides for exporting extreme direction altogether, Five heating cylinders are respectively the first heating cylinder, the second heating cylinder, third heating cylinder, the 4th heating cylinder and the 5th heating cylinder, wherein First heating cylinder, the 4th heating cylinder and the 5th heating cylinder are located at back side, and the second heating cylinder and third heating cylinder are located at face side.
The core paper transmission path is sequentially arranged four heating cylinders mutually staggered towards its two sides for exporting extreme direction altogether, Four heating cylinders are respectively the 6th heating cylinder, the 7th heating cylinder, the 8th heating cylinder and the 9th heating cylinder, wherein the 7th heating cylinder It is located at back side with the 9th heating cylinder, the 6th heating cylinder and the 8th heating cylinder are located at face side.
A kind of control method of the two-sided preheating structure of Corrugating Machine, the two-sided preheating structure of Corrugating Machine includes paper transport road Diameter, respectively at least provided with a heating cylinder, heating cylinder is equipped with a heating surface for the two sides of paper transport path, and heating surface is towards paper Transmission path is opened, heating cylinder further includes the heating surface temperature sensor for detecting heating surface operating temperature;It is characterized in that when appointing One heating surface temperature sensor damages, and is worked on by calculating affiliated power;And/or when any heating cylinder damages, lead to It crosses and improves the heating powers of other heating cylinders to compensate the heat that the heating cylinder of damage is disappeared.
The paper transport path includes facial tissue transmission path and core paper transmission path, and facial tissue transmission path and core paper transmit Path is respectively equipped with more than two heating cylinders;Under normal operation, the surface temperature of heating cylinder along paper transport direction by Edge up height, when occur latter heating cylinder is higher than previous heating cylinder temperature along paper transport direction when, show latter heating cylinder with Paper poor contact, system issue standby signal to user.
The facial tissue transmission path and core paper transmission path are respectively equipped with more than four heating cylinders, facial tissue transmission path or In person's core paper transmission path, if latter two heating cylinder surface temperature difference and the first two heating cylinder table in paper transport direction The section numerical value change of face temperature difference and when constant paper transport speed, numerical value, which becomes larger, to be represented the grammes per square metre of paper and becomes smaller, opposite number Value, which tails off, to be represented the grammes per square metre of paper and becomes larger, and system changes heating schedule automatically to be prevented from overheating, alternatively, system prompt user change plus Hot program prevents from overheating.
Beneficial effects of the present invention are as follows:
(1) the two-sided preheating structure of such Corrugating Machine uses Sequential arrangement and lay out heating cylinder, so that production temperature dispersion, avoids The excessively high phenomenon of local location temperature also ensures that paper and heating cylinder can carry out heat exchange quickly, to reduce heat stream It loses, saves energy cost;
(2) the two-sided preheating structure of such Corrugating Machine due to paper and heating cylinder heat exchange than it is very fast also compared with fill part, so, Compared with prior art, in the case where generating mutually synthermal, speed of production can be improved, further lower production cost;
(3) heating cylinder of the two-sided preheating structure of such Corrugating Machine uses electric heating, and occupied space is less, so that working environment It is improved;
(4) control method of the two-sided preheating structure of Corrugating Machine can change in conjunction with the temperature data in heating process and be judged Locate paper and heating cylinder whether poor contact, whether paper weight changes or internal component such as temperature sensor, electromagnetism Whether induction heating module breaks down, also, automatically switches heating schedule, it is ensured that the quality for producing corrugated paper meets It is required that.
Detailed description of the invention
Fig. 1 is one embodiment of the invention structural schematic diagram.
Fig. 2 is heating cylinder schematic diagram of internal structure of the invention.
Specific embodiment
The invention will be further described with reference to the accompanying drawings and embodiments:
It is shown in Figure 1, a kind of two-sided preheating structure of Corrugating Machine, including paper transport path, characterized in that the paper Respectively at least provided with a heating cylinder 1, heating cylinder 1 is equipped with a heating surface for the two sides of transmission path, and heating surface is passed towards paper Defeated path.
As shown in connection with fig. 2, the heating surface of the heating cylinder 1 is cambered surface.The heating cylinder 1 includes support, the heating surface With multiple electromagnetic induction modules 11, heating surface is arranged on support 12, and heating surface and support 12 surround cavity, multiple electromagnetic induction 11 array arrangement of module is arranged in cavity, and heating surface is made of permeability magnetic material.
The heating cylinder 1 further includes the heating surface temperature sensor for detecting heating surface operating temperature.
The paper transport path two sides are respectively face side and back side, when paper passes through paper transport path, paper Front and back be respectively facing face side and back side;The paper transport path includes facial tissue transmission path and core paper transmission Path, the output end of facial tissue transmission path and the output end of core paper transmission path are connect with a corrugated paper shaping mechanism 20 jointly. The corrugated paper shaping mechanism 20 includes upper corrugated roller 5, lower corrugated roller 4 and the optical press roll 3 successively arranged.The facial tissue transmits road Diameter is sequentially arranged five heating cylinders 1 mutually staggered towards its two sides for exporting extreme direction altogether, and five heating cylinders 1 are respectively first Heating cylinder, the second heating cylinder, third heating cylinder, the 4th heating cylinder and the 5th heating cylinder, wherein the first heating cylinder, the 4th heating Cylinder and the 5th heating cylinder are located at back side, and the second heating cylinder and third heating cylinder are located at face side.Core paper transmission path court Its two sides for exporting extreme direction is sequentially arranged four heating cylinders 1 mutually staggered altogether, and four heating cylinders 1 are respectively the 6th heating Cylinder, the 7th heating cylinder, the 8th heating cylinder and the 9th heating cylinder, wherein the 7th heating cylinder and the 9th heating cylinder are located at back side, the Six heating cylinders and the 8th heating cylinder are located at face side.
The arrangement of above-mentioned heating cylinder and corrugated paper shaping mechanism 20 is simple structural representation, can in practical application With difference.In core paper 6(Fig. 1 shown in center line) cylinder preheating is first heated in core paper transmission path, then in 5 He of upper corrugated roller Become existing hole paper under 4 collective effect of lower corrugated roller, in facial tissue 2(Fig. 1 shown in dotted line) cylinder is first heated in facial tissue transmission path Preheating finally now cheats paper under the effect of lower corrugated roller 4, optical press roll 3 and sizing roller (not shown) and facial tissue 2 is combined into jointly Corrugated paper 10.
A kind of control method of the two-sided preheating structure of Corrugating Machine, the two-sided preheating structure of Corrugating Machine includes paper transport road Diameter, respectively at least provided with a heating cylinder 1, heating cylinder 1 is equipped with a heating surface, heating surface direction for the two sides of paper transport path Paper transport path, heating cylinder 1 further include the heating surface temperature sensor for detecting heating surface operating temperature;It is characterized in that When any heating surface temperature sensor damages, worked on by power belonging to calculating;And/or when any heating cylinder 1 damages , the heat that the heating cylinder 1 of damage is disappeared is compensated by improving the heating power of other heating cylinders 1.
The paper transport path includes facial tissue transmission path and core paper transmission path, and facial tissue transmission path and core paper transmit Path is respectively equipped with more than two heating cylinders 1;Under normal operation, the surface temperature of heating cylinder 1 is along paper transport direction It gradually rises, when latter heating cylinder 1 is higher than previous 1 temperature of heating cylinder along paper transport direction for appearance, shows latter heating Cylinder 1 and paper poor contact, system issue standby signal to user.
The facial tissue transmission path and core paper transmission path are respectively equipped with more than four heating cylinders 1, facial tissue transmission path Or in core paper transmission path, if latter two 1 surface temperature difference of heating cylinder and the first two in paper transport direction heat The section numerical value change of 1 surface temperature difference of cylinder and when constant paper transport speed, numerical value, which becomes larger, to be represented the grammes per square metre of paper and becomes smaller, phase Anti- numerical value, which tails off, to be represented the grammes per square metre of paper and becomes larger, and system changes heating schedule automatically to be prevented from overheating, alternatively, system prompt user changes Becoming heating schedule prevents from overheating.
In the present embodiment: the facial tissue transmission path is sequentially arranged altogether towards its two sides for exporting extreme direction and mutually staggers Five heating cylinders 1, five heating cylinders 1 are respectively the first heating cylinder, the second heating cylinder, third heating cylinder, the 4th heating cylinder and the Five heating cylinders, wherein the first heating cylinder, the 4th heating cylinder and the 5th heating cylinder are located at back side, and the second heating cylinder and third add Hot cylinder is located at face side.The core paper transmission path is sequentially arranged four mutually staggered towards its two sides for exporting extreme direction altogether Heating cylinder 1, four heating cylinders 1 are respectively the 6th heating cylinder, the 7th heating cylinder, the 8th heating cylinder and the 9th heating cylinder, wherein the Seven heating cylinders and the 9th heating cylinder are located at back side, and the 6th heating cylinder and the 8th heating cylinder are located at face side.Assuming that the first heating Temperature when cylinder to the 9th heating cylinder working is respectively as follows: paper in T1, T2a, T3a, T4, T5, T9, T10a, T11 and T12a(Fig. 1 The other side temperature spot of these corresponding temperature spots is respectively T1a, T2, T3, T4a, T5a, T9a, T10, T11a and T12), normal work In the case of work: T1 < T2a < T3a < T4 < T5 and T9 > T10a > T11 > T12a;As T1 > T2a, the position T1 is indicated Heating surface poor contact;When (T3a- T2a, T5- T4) numerical value change and when constant speed of production, numerical value, which becomes larger, represents paper Grammes per square metre become smaller, opposite value, which tails off, to be represented the grammes per square metre of paper and becomes larger, and changing heating schedule prevents from overheating.
When any heating surface temperature sensor is broken, can all be worked on by power needed for calculating, such as the position T3a hair Hot-face temperature sensor is broken, and is shown in Table one:
T1 T2a T3a T4 T5 General power
6.75kw 5.5kw 4.75kw 4.25kw 3.75kw 25kw
5.4kw 4.4kw 3.8kw 3.4kw 3kw 20kw
4.05kw 3.3kw 2.85kw 2.55kw 2.25kw 15kw
As can be seen from Table I, general power is known, so, the power of the position T3a heating cylinder can calculate, institute Not influence equipment work.
When the heat that any heating cylinder is broken, and the heating cylinder that can be all broken by other heating cylinders supplement is disappeared, such as The position T3a heating cylinder is broken, and is shown in Table two:
T1 T2a T3a T4 T5 General power
6.75kw 6.75kw 0kw 6.75kw 6.75kw 27kw
5.5kw 5.5kw 0kw 5.5kw 5.5kw 22kw
4.25kw 4.25kw 0kw 4.25kw 4.25kw 17kw
Since required heat is that explicitly, as can be seen from Table II, although not heating at T3a, passing through will be other The power of heating cylinder improves, and still can compensate the heat that heating cylinder loses at T3a.In addition, from table two compared with table one, although Speed of production and machine are identical, and still, when being worked in a manner of table two, general power is big compared with one working method general power of table, so, The quantity of heating cylinder needs reasonable layout, not necessarily smaller, and power is with regard to smaller.
T1, T2a, T3a, T4 and T5 are respectively the first heating cylinder, the second heating cylinder, third heating in above-mentioned table one and table two Cylinder, the 4th heating cylinder and the 5th heating cylinder.

Claims (6)

1. a kind of two-sided preheating structure of Corrugating Machine, including paper transport path, characterized in that the two sides of the paper transport path Respectively at least provided with a heating cylinder (1), heating cylinder (1) is equipped with a heating surface, and heating surface is towards paper transport path;
The heating surface of the heating cylinder (1) is cambered surface;
The heating cylinder (1) includes support (12), the heating surface and multiple electromagnetic induction modules (11), and heating surface setting is being propped up On seat (12), heating surface and support (12) surround cavity, and multiple electromagnetic induction module (11) array arrangements are arranged in cavity, hair Hot face is made of permeability magnetic material, and each electromagnetic induction module (11) can individually control;
The heating cylinder (1) further includes the heating surface temperature sensor for detecting heating surface operating temperature;
The paper transport path two sides are respectively face side and back side, and when paper passes through paper transport path, paper is just Face and the back side are respectively facing face side and back side;The paper transport path includes facial tissue transmission path and core paper transmission road Diameter, the output end of facial tissue transmission path and the output end of core paper transmission path are connect with a corrugated paper shaping mechanism (20) jointly.
2. the two-sided preheating structure of Corrugating Machine according to claim 1, characterized in that the facial tissue transmission path is towards its output end The two sides in direction are sequentially arranged five heating cylinders (1) mutually staggered altogether, five heating cylinders (1) be respectively the first heating cylinder, Second heating cylinder, third heating cylinder, the 4th heating cylinder and the 5th heating cylinder, wherein the first heating cylinder, the 4th heating cylinder and the 5th Heating cylinder is located at back side, and the second heating cylinder and third heating cylinder are located at face side.
3. the two-sided preheating structure of Corrugating Machine according to claim 1 or claim 2, characterized in that the core paper transmission path is defeated towards its The two sides of extreme direction are sequentially arranged four heating cylinders (1) mutually staggered altogether out, and four heating cylinders (1) are respectively the 6th heating Cylinder, the 7th heating cylinder, the 8th heating cylinder and the 9th heating cylinder, wherein the 7th heating cylinder and the 9th heating cylinder are located at back side, the Six heating cylinders and the 8th heating cylinder are located at face side.
4. a kind of control method of the two-sided preheating structure of Corrugating Machine, the two-sided preheating structure of Corrugating Machine includes paper transport road Diameter, respectively at least provided with a heating cylinder (1), heating cylinder (1) is equipped with a heating surface, heating surface for the two sides of paper transport path Towards paper transport path, heating cylinder (1) further includes the heating surface temperature sensor for detecting heating surface operating temperature;It is special Sign is, when any heating surface temperature sensor damages, is worked on by power belonging to calculating;And/or when any heating cylinder (1) it damages, compensates the heat that the heating cylinder (1) of damage is disappeared by improving the heating power of other heating cylinders (1).
5. the control method of the two-sided preheating structure of Corrugating Machine according to claim 4, characterized in that the paper transport path Including facial tissue transmission path and core paper transmission path, facial tissue transmission path and core paper transmission path are respectively equipped with more than two add Hot cylinder (1);Under normal operation, the surface temperature of heating cylinder (1) gradually rises along paper transport direction, when appearance is along paper When latter heating cylinder (1) is higher than previous heating cylinder (1) temperature in transmission direction, show that latter heating cylinder (1) contacts not with paper Good, system issues standby signal to user.
6. the control method of the two-sided preheating structure of Corrugating Machine according to claim 5, characterized in that the facial tissue transmission path It is respectively equipped with more than four heating cylinders (1) with core paper transmission path, in facial tissue transmission path or core paper transmission path, if The section of latter two heating cylinder (1) surface temperature difference and the first two heating cylinder (1) surface temperature difference in paper transport direction Numerical value change and when constant paper transport speed, numerical value, which becomes larger, to be represented the grammes per square metre of paper and becomes smaller, and opposite value, which tails off, represents paper Grammes per square metre become larger, system changes heating schedule automatically to be prevented from overheating, alternatively, system prompt user change heating schedule prevented Heat.
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Publication number Priority date Publication date Assignee Title
WO2022112128A1 (en) * 2020-11-24 2022-06-02 Fosber S.P.A. Single facer with heating plates for producing corrugated board

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Publication number Priority date Publication date Assignee Title
CN110281592A (en) * 2018-03-19 2019-09-27 北京美好纸制品有限责任公司 Corrugated paper board production line

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CN1147790A (en) * 1994-05-06 1997-04-16 奥托公司 Machine and method of manufacture of single-face corrugated board by traction glueing
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Publication number Priority date Publication date Assignee Title
WO2022112128A1 (en) * 2020-11-24 2022-06-02 Fosber S.P.A. Single facer with heating plates for producing corrugated board

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