CN106738852B - Unsymmetric structure ankle protector personalization fast preparation method - Google Patents
Unsymmetric structure ankle protector personalization fast preparation method Download PDFInfo
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- CN106738852B CN106738852B CN201611152539.4A CN201611152539A CN106738852B CN 106738852 B CN106738852 B CN 106738852B CN 201611152539 A CN201611152539 A CN 201611152539A CN 106738852 B CN106738852 B CN 106738852B
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- ankle
- ankle protector
- unsymmetric structure
- protector
- personalization
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y50/00—Data acquisition or data processing for additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
Abstract
The present invention provides a kind of unsymmetric structure ankle protector personalization fast preparation methods characterized by comprising S1: utilizing real-time 3D scanning system, establishes the mathematical model of individual ankle-joint；S2: 3D rapid shaping technique is utilized, with the mathematical model established, according to 1: 1 ratio, shaped units ankle-joint physical model；S3: wrapping up physical model with plasticity membrane material, according to ankle protector design parameter, carries out 3D three-dimensional cutting to plasticity membrane material, obtains ankle protector 3D model；S4: using 3D model as template, flexible material and plastic material and compound are cut respectively, forming inboard portion is the unsymmetric structure ankle protector prototype that flexibility, bottom and exterior portion have plasticity；S5: installing bandage in ankle protector prototype, completes the preparation of unsymmetric structure ankle protector.The technique can prepare the semi-rigid ankle protector of protection ankle-joint varus, and technique is brief, easy standardization.Gained ankle protector accurate size, good fit, protection effect is good, is able to satisfy diversified demand.
Description
Technical field
The present invention relates to a kind of unsymmetric structure ankle protector personalization fast preparation method, which may be implemented individual character
Change, the unsymmetric structure ankle protector for quickly preparing a kind of effective protection ankle-joint varus, belong to medical instruments field.
Background technique
It lands and is easy to that human synovial, ligament and muscle are caused to damage in high-altitude.In being had damage, sprain of ankle joint is most
It is common.And in sprain of ankle joint case, major portion is accounted for ankle-joint varus strain.For example, parachutist, high jump
The damage of ankle-joint varus occurs in the landing mission of high-altitude for member, high altitude bailout fan, aerodone coach, acrobat etc. most
It is common.Even if it is also Clinical Surgery's common cases that in daily life, ankle-joint varus, which is sprained,.Therefore, to sprain of ankle joint
Protection seem abnormal important and urgent.According to investigations, wearing ankle protector has apparent protective action to sprain of ankle, can significantly subtract
Few sprain of ankle occurrence probability.Result of study shows compared with flexible ankle protector, the better protecting effect of semi-rigid ankle protector.
However, the most common ankle protector includes currently on the market, flexible protector, the rehabilitation type of protection type symmetrical structure are symmetrical
The rigid protector of structure and unsymmetric structure, there are also a small number of unsymmetric structure, simple composite protection type protector.These ankles shield
Have measurement note one (one-size-fits-all) or only few size is available.On the one hand, this is not able to satisfy mass personalization protection requirements,
Because of the almost feature that everyone ankle-joint dissection has it personalized.On the other hand, off size suitable ankle protector also reaches
Less than the purpose of effective protection.By investigation, the commonly used manufacture of the above ankle protector is knitting, injection molding and textile material
With the simple composite of injected plastics material.It can be seen that specifically for ankle-joint varus the semi-rigid ankle protector of protection type at present not
It is common, for personalized, the quick preparation process of this ankle protector, also have not been reported.Therefore, the present invention, which is directed to, is used for anti-ankle guard
Joint varus product is rare, quickly preparation process lacks critical issue such as personalization, proposes a kind of unsymmetric structure ankle protector
The quick preparation process of propertyization.It is retrieved, has not yet to see document report close or similar with the content of present invention.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of personalized quick preparation process of unsymmetric structure ankle protector,
The technique can realize that personalized, quickly preparation is for the protection of ankle-joint varus, the semi-rigid ankle protector of unsymmetric structure, thus real
The perfection of existing ankle protector and individual ankle-joint anatomical sizes coincide, and reaches the purpose of effective protection.
In order to solve the above-mentioned technical problems, the present invention provides a kind of personalized quickly preparation sides of unsymmetric structure ankle protector
Method characterized by comprising
S1: utilizing real-time 3D scanning system, establishes the mathematical model of individual ankle-joint；
S2: 3D rapid shaping technique is utilized, with the mathematical model established, according to 1: 1 ratio, shaped units ankle-joint
Physical model；
S3: wrapping up physical model with plasticity membrane material, according to ankle protector design parameter, carries out to plasticity membrane material
3D three-dimensional cutting obtains ankle protector 3D model；
S4: using 3D model as template, flexible material and plastic material and compound are cut respectively, it is soft for forming inboard portion
Property, bottom and exterior portion have the unsymmetric structure ankle protector prototype of plasticity；
S5: installing bandage in ankle protector prototype, completes the preparation of unsymmetric structure ankle protector.
Preferably, the real-time 3D scanning system is Win3D foot type scanning system, 3D Camega optical three-dimensional scanning
System, Kinect system and Smap3D ScanToCAD system.
Preferably, the 3D rapid shaping technique is 3D printing technique, stereosopic printing, laminated solid mass manufacture, selectivity
Laser sintered, fused glass pellet, three-dimensional welding, 3 D-printing or digital accumulation molding.
Preferably, the plasticity membrane material is aluminium foil, copper foil or iron foil.
Preferably, the flexible material is macromolecule member material, fiber assembly or porous material.
Preferably, the plastic material at room temperature can random-shaping plasticity membrane material, Web materials
Or composite material
Preferably, the plastic material is metal film or net.
Preferably, described to be complex as gluing, hot pressing or suture.
Preferably, the bandage can make ankle protector be bonded fixation closely with ankle-joint.
Preferably, the inboard portion of the unsymmetric structure ankle protector prototype is fabricated from a flexible material, exterior portion by
Plastic material or plastic material and flexible material are made.Compared with prior art, the invention has the benefit that
(1) the present invention relates to a kind of personalized quick preparation process of unsymmetric structure ankle protector, individual character can quickly be prepared
Change, for the protection of ankle-joint varus, the semi-rigid ankle protector of unsymmetric structure.
(2) the present invention relates to a kind of personalized quick preparation process of unsymmetric structure ankle protector, process is brief, time-consuming few,
It is easy to operate.
(3) the present invention relates to a kind of personalized quick preparation process of unsymmetric structure ankle protector, pipelining is easy mark
Standardization.
(4) the ankle protector obtained with preparation process of the present invention, accurate size can be dissected with individual ankle-joint
Structure size perfection coincide, and greatly improves ankle-joint varus protection effect, while the diversification for meeting various audients needs
It asks.
Detailed description of the invention
Fig. 1 is a kind of personalized quick preparation technology flow chart of unsymmetric structure ankle protector.
Fig. 2 is unsymmetric structure ankle protecting utensil structure schematic diagram.
Specific embodiment
Present invention will be further explained below with reference to specific examples.It should be understood that these embodiments are merely to illustrate the present invention
Rather than it limits the scope of the invention.In addition, it should also be understood that, after reading the content taught by the present invention, those skilled in the art
Member can make various changes or modifications the present invention, and such equivalent forms equally fall within the application the appended claims and limited
Range.
Embodiment 1
The unsymmetric structure ankle shield of a Personalized protection ankle-joint varus is quickly prepared for 35 years old male air force paratrooper
Tool, with the ankle-joint varus damage for preventing it from occurring in landed by parachute moment.The personalization of the unsymmetric structure ankle protector
Fast preparation method are as follows:
S1: Win3D foot type scanning system is utilized, the accurate digital model of paratrooper's ankle-joint is quickly established；
S2: 3D printing technique is utilized, with the mathematical model established, according to 1: 1 ratio, 3D printing forms the paratrooper's
Ankle-joint physical model；
S3: wrapping up physical model with plasticity membrane material of aluminum foil, according to ankle protector design size parameter, carries out to aluminium foil
3D three-dimensional cutting obtains ankle protector 3D model；
S4: using 3D model as template, flexible material pellosil and plastic material copper mesh is cut respectively and gluing is compound, shape
It is the unsymmetric structure ankle protector prototype that flexible, bottom 1 and exterior portion 3 have plasticity at inboard portion 2；
S5: installing bandage 4 in ankle protector prototype with adhesive means, completes the preparation of unsymmetric structure ankle protector.
The unsymmetric structure ankle protector includes bottom 1, inboard portion 2 and exterior portion 3, and bottom 1 is separately connected interior
Side section 2 and exterior portion 3, inboard portion 2 are made of flexible material pellosil, and bottom 1 and exterior portion 3 are by flexible material silicon
Glue film and plastic material copper mesh are made, and flexible material pellosil is internal layer, and copper mesh is outer layer, and the two is multiple by adhesive means
It closes.Bandage 4 can make ankle protector be bonded fixation closely with ankle-joint.
Whole preparation process is about 24 hours time-consuming, and ankle protector obtained accurately matches the ankle-joint dissection knot of the paratrooper
Structure, unsymmetric structure can effective protection its land moment occur ankle-joint varus damage.
Embodiment 2
The unsymmetric structure ankle of a Personalized protection ankle-joint varus is quickly prepared for 28 years old women aerodone coach
Protector, with the ankle-joint varus damage for preventing it from occurring in moment of landing.The personalization of the unsymmetric structure ankle protector is fast
Speed the preparation method comprises the following steps:
S1: 3D Camega optical three-dimensional scanning system is utilized, the accurate digital model of coach's ankle-joint is quickly established；
S2: Laminated Object Manufacturing is utilized, with the mathematical model established, according to 1: 1 ratio, the rapid shaping religion
Experienced ankle-joint physical model；
S3: wrapping up physical model with copper foil, according to ankle protector design size parameter, carries out 3D three-dimensional cutting to copper foil,
Obtain ankle protector 3D model；
S4: using 3D model as template, EVA porous material and aluminium net is cut respectively and hot pressing is compound, forming inboard portion 2 is
Flexible, bottom 1 and exterior portion 3 have the unsymmetric structure ankle protector prototype of plasticity；
S5: installing bandage 4 in ankle protector prototype in a manner of rivet, completes the preparation of unsymmetric structure ankle protector.
The unsymmetric structure ankle protector includes bottom 1, inboard portion 2 and exterior portion 3, and bottom 1 is separately connected interior
Side section 2 and exterior portion 3, inboard portion 2 are made of EVA porous material, and bottom 1 and exterior portion 3 are by plastic material aluminium
Net is made.Bandage 4 can make ankle protector be bonded fixation closely with ankle-joint.
Whole preparation process is about 22 hours time-consuming, and ankle protector obtained accurately matches the ankle-joint dissection knot of the coach
Structure, unsymmetric structure can effective protection its land moment occur ankle-joint varus damage.
Embodiment 3
The unsymmetrical knot of a Personalized protection ankle-joint varus is quickly prepared for 18 years old women high altitude bailout fan
Structure ankle protector, with the ankle-joint varus damage for preventing it from occurring in moment of landing.The individual character of the unsymmetric structure ankle protector
Change fast preparation method are as follows:
S1: Kinect system is utilized, the accurate digital model of the women ankle-joint is quickly established；
S2: fused glass pellet technology is utilized, with the mathematical model established, according to 1: 1 ratio, the rapid shaping female
The ankle-joint physical model of property；
S3: wrapping up physical model with iron foil, according to ankle protector design size parameter, carries out 3D three-dimensional cutting to iron foil,
Obtain ankle protector 3D model；
S4: using 3D model as template, terylene space fabric and copper mesh and stitched composite are cut respectively, forms inboard portion 2
Has the unsymmetric structure ankle protector prototype of plasticity for flexible, bottom 1 and exterior portion 3；
S5: installing bandage 4 in ankle protector prototype with suture way, completes the preparation of unsymmetric structure ankle protector.
The unsymmetric structure ankle protector includes bottom 1, inboard portion 2 and exterior portion 3, and bottom 1 is separately connected interior
Side section 2 and exterior portion 3, inboard portion 2 are made of terylene space fabric, and bottom 1 and exterior portion 3 are by flexible material terylene
Space fabric and plastic material copper mesh are made, and terylene space fabric is internal layer, and copper mesh is outer layer, and the two is multiple by suture way
It closes.Bandage 4 can make ankle protector be bonded fixation closely with ankle-joint.
Whole preparation process is about 20 hours time-consuming, and ankle protector obtained accurately matches the ankle-joint dissection knot of the women
Structure, unsymmetric structure can effective protection its land moment occur ankle-joint varus damage.
Claims (10)
1. a kind of unsymmetric structure ankle protector personalization fast preparation method characterized by comprising
S1: utilizing real-time 3D scanning system, establishes the mathematical model of individual ankle-joint；
S2: 3D rapid shaping technique is utilized, with the mathematical model established, according to 1: 1 ratio, shaped units ankle-joint entity
Model；
S3: wrapping up physical model with plasticity membrane material, and according to ankle protector design parameter, it is vertical to carry out 3D to plasticity membrane material
Type is cut, and ankle protector 3D model is obtained；
S4: using 3D model as template, flexible material and plastic material and compound are cut respectively, it is soft for forming inboard portion (2)
Property, bottom (1) and exterior portion (3) have the unsymmetric structure ankle protector prototype of plasticity；
S5: installing bandage (4) in ankle protector prototype, completes the preparation of unsymmetric structure ankle protector.
2. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that the reality
When 3D scanning system be Win3D foot type scanning system, 3D Camega optical three-dimensional scanning system, Kinect system and Smap3D
ScanToCAD system.
3. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that the 3D
Rapid shaping technique is 3D printing technique, stereosopic printing, laminated solid mass manufacture, selective laser sintering, fused glass pellet, three
Dimension welding, 3 D-printing or digital accumulation molding.
4. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described can
Plasticity membrane material is aluminium foil, copper foil or iron foil.
5. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described is soft
Property material be macromolecule member material, fiber assembly or porous material.
6. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described can
Plastic material at room temperature can random-shaping plasticity membrane material, Web materials or composite material.
7. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described can
Plastic material is metal film or net.
8. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described answers
It is combined into gluing, hot pressing or suture.
9. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described ties up
Band (4) can make ankle protector be bonded fixation closely with ankle-joint.
10. unsymmetric structure ankle protector personalization fast preparation method as described in claim 1, which is characterized in that described
The inboard portion of unsymmetric structure ankle protector prototype is fabricated from a flexible material, and exterior portion is by plastic material or plasticity material
Material and flexible material are made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611152539.4A CN106738852B (en) | 2016-12-14 | 2016-12-14 | Unsymmetric structure ankle protector personalization fast preparation method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201611152539.4A CN106738852B (en) | 2016-12-14 | 2016-12-14 | Unsymmetric structure ankle protector personalization fast preparation method |
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| CN106738852A CN106738852A (en) | 2017-05-31 |
| CN106738852B true CN106738852B (en) | 2019-02-26 |
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| CN201611152539.4A Expired - Fee Related CN106738852B (en) | 2016-12-14 | 2016-12-14 | Unsymmetric structure ankle protector personalization fast preparation method |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107029410B (en) * | 2017-04-24 | 2019-03-01 | 苏州迈缇康医疗科技有限公司 | Semi-rigid ankle protector of a kind of full molding 3D printing customization and preparation method thereof |
| CN108158582B (en) * | 2018-02-05 | 2020-07-07 | 郭海燕 | Preparation method of piezoelectric flexible sensor |
| CN108836581A (en) * | 2018-06-12 | 2018-11-20 | 西安交通大学 | A kind of prosthetic jacket and Method of printing of 3D printing |
| CN110321090B (en) * | 2019-07-12 | 2024-02-20 | 广东工业大学 | Protective clothing manufacturing device and method |
| CN112472997B (en) * | 2020-11-26 | 2021-08-06 | 山东第一医科大学附属省立医院(山东省立医院) | Dressing material for knee joint inflammation |
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| CN104665970A (en) * | 2015-02-09 | 2015-06-03 | 杭州电子科技大学 | Three-dimensional printing preparation method for orthoses |
| CN105771226A (en) * | 2016-04-19 | 2016-07-20 | 东华大学 | Semi-rigid ankle protector against ankle inversion and production method thereof |
| CN106113497A (en) * | 2016-06-28 | 2016-11-16 | 南方医科大学 | The Design of digital of a kind of personalized ankle joint fracture brace and 3D Method of printing |
| CN106182762A (en) * | 2016-06-28 | 2016-12-07 | 广州万碧生物科技有限公司 | Physical print method, device and the entity of a kind of ligament of ankle joint complex |
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| CN103141993A (en) * | 2007-10-23 | 2013-06-12 | 耐克国际有限公司 | Articles and methods of manufacture of articles |
| CN104665970A (en) * | 2015-02-09 | 2015-06-03 | 杭州电子科技大学 | Three-dimensional printing preparation method for orthoses |
| CN105771226A (en) * | 2016-04-19 | 2016-07-20 | 东华大学 | Semi-rigid ankle protector against ankle inversion and production method thereof |
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