CN106738764A - The radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber - Google Patents

The radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber Download PDF

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Publication number
CN106738764A
CN106738764A CN201611166936.7A CN201611166936A CN106738764A CN 106738764 A CN106738764 A CN 106738764A CN 201611166936 A CN201611166936 A CN 201611166936A CN 106738764 A CN106738764 A CN 106738764A
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China
Prior art keywords
chopped fiber
resistance dam
radial oriented
entrance
section
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CN201611166936.7A
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Chinese (zh)
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CN106738764B (en
Inventor
汪传生
田晓龙
李泽汉
边慧光
沈波
李利
张德伟
李绍明
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Qingdao Guocheng Zhongjia High Tech Development Co ltd
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Qingdao University of Science and Technology
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies

Abstract

The present invention relates to the radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber, including the entrance for linking together, changeover portion, orientation section and mouth template, the orientation section is built-in with continuous resistance dam, the runner for being orientated section is formed by the symmetrical continuous resistance dam structure of regulating block and minute surface, its structure is the not contour dual waves wave structure of specular, continuous resistance dam structure resistance dam crest reduces step by step in orientation section, valley increases step by step, last extrusion neck ring mold, realize the radial oriented of chopped fiber, the present invention can it is existing remanufacture tire tread molding equipment in realize the radial oriented process of fiber, do not change maturation remanufactures tire tread moulding process, strengthen its die swell ability in the crest and trough under by certain size and ratio using sizing material middle short fiber, make chopped fiber preferably radial oriented with optimal handpiece size.

Description

The radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber
Technical field
The present invention relates to chopped fiber it is radial oriented enhancing tread rubber extrusion molding apparatus, especially in chopped fiber radially Orientation is applied to remanufacture the extrusion molding apparatus of tire tread.
Background technology
With developing rapidly for auto industry, the junked tire annual production of China is also global most.Junked tire conduct Solid waste, is a kind of " black pollution ", how to clean and the high-valued junked tire that recycles is as a significant problem, Currently, junked tire is circulated has the ways such as tyre rebuilding, production rubber powder, production reclaimed rubber, damaged tire cracking using main Footpath.Wherein, tyre rebuilding is the preferred manner that junked tire is recycled, and has the advantages that most environmentally friendly, most save resources, into For the junked tire that developed country generally uses recycles mode.Generally often renovate once, tire can be obtained equivalent to new The service life of tire 60%~90%, the performance such as wear-resisting, safe nor affects on it and normally uses.In raw material and energy resource consumption side Face, retreads be respectively manufacture same specification new tyre 15%~30% and 20%~30%, and price be only 20%~ 50%, show that cut-fiber reinforcement rubber composite material is the ideal material for preparing high-performance retreads by substantial amounts of research One of.Chopped fiber is added in sizing material, and chopped fiber is suitably oriented in sizing material, the rolling resistance of tire can be made substantially to drop It is low, it was reported that for car tire, rolling resistance reduction by 5%~7% can save fuel 1%;For load-carrying tire, rolling resistance drop It is low by 2%~4%, fuel 1% can be saved.And in each part of tire, the rolling resistance that tyre surface is produced occupies total rolling and hinders The 49% of power.Therefore, the rolling resistance of tyre surface is effectively reduced, important influence will be produced to energy saving, reduction discharge, this is right Have for the increasingly deficient China of petroleum resources and have very great significance;The tear resistance of tyre surface, wearability, anti-collapsing use up block Performance is improved, and can make tire lightweight, and also can make traveling lower noise, improves the comfortableness of seating, so as to meet wide The consumption demand of the big people and meet national energy-saving, emission reduction, the production requirement of environmental protection.
CN101352927A discloses a kind of method for extruding and forming short fiber reinforced-rubber composite material in radial direction, will first contain The rubber molten mass for having chopped fiber carries out extrusion processing in an extruder;Screw rod end in extruder barrel, rubber is squeezed into Axial orientation runner, is orientated using sizing material flow direction, realizes that chopped fiber axial direction takes in the axial orientation runner of head To;By the resistance dam that the sizing material after axial orientation is formed under extrusion pressure effect by the thickness by contracted channel, utilize There is rolling during rapid expansion after resistance dam in sizing material and incline in the characteristics of rubber extruding expands, the chopped fiber in sizing material Tiltedly;Sizing material after expansion continues to flow along runner, in the centre and marginal portion of runner because velocity gradient aggravates inclination, short fibre Radial oriented increase is tieed up, and and then is realized radial oriented.
CN101337435A discloses a kind of radial extruding forming device of cut-fiber reinforcement rubber composite material, its flange Eight screwed holes are formed with front, with eight double threaded screws and nut by flange and changeover portion, resistance dam supporting plate, stereotype plate, machine Head pressing plate is linked together successively in order, and excessive glue valve is housed directly over flange, and underface bores a screwed hole to install pressure biography Sensor;A pair of resistance dam regulating blocks are placed in the middle of resistance dam supporting plate, resistance dam regulating bolt one end is fixed with resistance dam regulating block, the other end It is connected through a screw thread and is connected with resistance dam supporting plate, resistance dam regulating bolt control resistance dam gap;A pair of sizings are placed in the middle of stereotype plate Regulating block come adjust sizing gap, sizing regulating block be clipped between resistance dam supporting plate and head pressing plate and be fixed by screw.
CN102431145A discloses a kind of device for performing radial orientation molding on short fibers of tire tread rubber, is adjusted by head pressure Bolt, head pressure adjustment valve and filter glue plate composition head entrance, by orientation gap regulating block, orientation clearance adjusting screw, Bypass type block and orientation gap gripper shoe groups are radially orientated section, by gap adjustment block of shaping, sizing clearance adjusting screw and fixed Type gap gripper shoe groups into sizing section;Eight through holes are evenly arranged on ring flange, respectively with eight bolts are by ring flange and extrude Machine fuselage is connected, and head entrance is connected with ring flange and is fixed with reinforcement gusset, and heating cooling is formed with head entrance Water circulation channel, its arrival end is formed with worry offset plate, head pressure regulating valve respectively with head pressure regulating bolt and head entrance Duan Xianglian.
All it is the characteristic using rubber extruding expansion in the radial oriented method of foregoing invention patent middle short fiber and principle, The chopped fiber in tread rubber is rolled along expansion direction in sizing material expansion process, show inclined trend, finally Make chopped fiber radial oriented, but it is the not contour dual waves of specular not disclose continuous resistance dam in orientation section in the prior art During wave structure under special ratios chopped fiber sizing material compression energy, i.e., sizing material middle short fiber is under by certain size and ratio Crest and trough, the power of its die swell ability.
The content of the invention
In order to change above mentioned problem in the prior art, it is extruded into the invention provides the radial oriented enhancing tread rubber of chopped fiber Type device, including entrance, changeover portion, orientation section and the mouth template for linking together, entrance set one along extrusion direction comb Be in the wrong the filter plate of fiber, sets continuous resistance dam structure in orientation section so that the chopped fiber in sizing material is with the compression-expansion of sizing material Overturn, shaped in mouth mold section sizing material, final chopped fiber is in rubber matrix perpendicular to extrusion direction with radial direction Middle orientation.
Preferably:Continuous resistance dam structure is the symmetrical not contour dual waves wave structure of minute surface, and 2 sections of first section of resistance dams are long It is 30mm, a length of 25mm of second segment, every section of resistance dam peak value reduces step by step, the ultimate range between two peak values of specular point Not Wei 50mm and 40mm, valley increases step by step, the ultimate range between two valleies of specular be respectively 30mm, 20mm and 10mm, mouth mold is arranged on the sizing material Way out of centre, and the runner for being orientated section is formed by the symmetrical continuous resistance dam structure of minute surface, even By pressing plate connection adjustable column one end, the adjustable column other end is connected through a screw thread intermediate plate in continuous resistance dam regulating block outside, intermediate plate, The fixed plate of mouth template and changeover portion passes through Stud connection.
Preferably:Entrance be a flange, the flange center position be sizing material entrance, sizing material entrance by filter plate with The runner of changeover portion is communicated, and filter plate is a perforated plate, and aperture is less than staple length, more than chopped fiber particle diameter, preferably 1.0- 3.6mm。
Preferably:The runner of entrance is gradually tapered up, and entrance top sets the excessive glue device of connection runner, excessive glue dress Put including excessive glue valve and matched regulating bolt.
Preferably:Changeover portion includes fixed plate and the runner formed by fixed plate inner side, and fixed plate outside is equipped with temperature Sensor and pressure sensor.
The present invention has advantages below compared with prior art:One can be to remanufacture tire tread shaping dress existing The standby middle radial oriented process for realizing fiber, maturation is not changed remanufactures tire tread moulding process;Two is invention device body Product small, simple structure, to operating personnel's technical merit requirement it is relatively low, so as to ensure that the quality stability of extruded tread sizing material is good; Three is orientation process simple possible, is analyzed using chopped fiber suspension rheology, makes rubber that speed ladder is received in flow process Spend for the elongation flow field effect born is radially oriented fiber, be not contour double specular by continuous resistance dam using sizing material During peak wave structure under special ratios chopped fiber sizing material compression energy, i.e., sizing material middle short fiber is by certain size and ratio Strengthen its die swell ability during crest and trough under example, and chopped fiber is preferably radially taken using optimal handpiece size To.
Brief description of the drawings
Fig. 1 is main sectional view of the invention;
Fig. 2 is principle schematic diagram. of the invention;
Fig. 3 be device specular of the invention Wave crest and wave trough different size ratio under glue stuff compounding parallel to extrusion side To the electron microscopic picture of cross section, when the distance between two valleies of specular are respectively 30mm, 20mm and 10mm, a, b, c Distance is respectively 50mm and 40mm, 50mm and 30mm respectively between two peak values of specular, 50mm and 50mm, 40mm and Electron microscopic picture during 50mm;
1 filter plate, 2 flanges, 3 excessive glue valve regulation bolts, 4 excessive glue valves, 5 temperature sensors, 6 adjustable columns, 7 continuous resistance dam regulations Block, 8 mouth templates, 9 nuts, 10 studs, 11 pads, 12 mouth molds, 13 pressing plates, 14 intermediate plates, 15 fixed plates, 16 pressure sensors, 17 runner plates.
Specific embodiment
The present invention is further described below in conjunction with the accompanying drawings.
As shown in figure 1, the invention provides the radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber, including be connected to Entrance together, changeover portion, orientation section and mouth template 8, entrance set one along the filter plate 1 for extruding direction carded staple, Continuous resistance dam structure 7 is set in orientation section so that chopped fiber in sizing material overturns with the compression-expansion of sizing material, in mouth mold Section sizing material is shaped, and final chopped fiber is to be orientated in rubber matrix perpendicular to extrusion direction with radial direction.
Continuous resistance dam structure is the symmetrical not contour dual waves wave structure of minute surface, 2 sections of resistance dam first paragraph a length of 30mm, second Segment length is 25mm, and every section of resistance dam peak value reduces step by step, the ultimate range between two peak values of specular be respectively 50mm and 40mm, valley increases step by step, and the ultimate range between two valleies of specular is respectively 30mm, 20mm and 10mm, mouth mold The sizing material Way out of centre is arranged on, the runner for being orientated section is formed by the symmetrical continuous resistance dam structure of minute surface, continuous resistance dam is adjusted Locking nub outside connects the one end of adjustable column 6 by pressing plate, and the other end of adjustable column 6 is connected through a screw thread intermediate plate 14, intermediate plate 14, mouth The fixed plate 15 of template 8 and changeover portion passes through Stud connection, as shown in figure 3, the Wave crest and wave trough of the device specular by inventing Glue stuff compounding can be seen that this apart from most very much not contour parallel to the electron microscopic picture of extrusion direction cross section under different size ratio Under dual waves wave structure ratio, chopped fiber die swell ability is maximum, extrudes the radial oriented degree highest of adhesive tape chopped fiber.
Entrance is a flange 2, and the center of the flange 2 is sizing material entrance, and sizing material entrance passes through filter plate 1 and changeover portion Runner communicate, filter plate 1 be a perforated plate, aperture be less than staple length, more than chopped fiber particle diameter, preferably 1.0-3.6mm.
The runner of entrance is gradually tapered up, and entrance top sets the excessive glue device of connection runner, and excessive glue device includes overflowing Glue valve 4 and matched regulating bolt 3.
Changeover portion includes fixed plate 15 and the runner formed by the inner side of fixed plate 15, and the outside of fixed plate 15 is equipped with TEMP Device 5 and pressure sensor 16.
The radial oriented enhancing tread rubber extrusion molding apparatus orientation feature of the chopped fiber of this example it is main by filter plate 1, it is continuous Resistance dam alignment plate 8 and adjustment portion are grouped into, and the annexation of the present apparatus is that the front end of flange 2 and cross-head lean on bolt connection, Rear end welds together with runner plate 17, and there are excessive glue valve 4 and excessive glue valve regulation bolt 3, regulation orientation head in the top of runner plate 17 Interior pressure, reduces the pressure in aligning device by adjusting excessive glue valve regulation bolt 3 when pressure is excessive, temperature sensor 5, Pressure sensor 16 is fixed in fixed plate 15, and real-time monitoring is carried out to the temperature and pressure in aligning device, and sizing material flows through company Potential energy increase when chopped fiber moves to trough with sizing material after continuous resistance dam alignment plate 8, then passes through crest section and obtains bigger stretching Stress, flows through chopped fiber and overturns degree in the presence of shearing and elongation flow field after multistage resistance dam and further increase, and realizes again The forming process of fiber-wall-element model in manufacture tire tread glue.Runner plate opposite side has 6 screwed holes, is connected with stud 10, stud Fixed plate 15, intermediate plate 14, mouth template 8 is fixed successively finally to be fixed by nut 9.Mouth mold 12 is fixed on mouth template.Flow simultaneously Guidance tape 17 and mouth template 8 are provided with cooling water hole, and the temperature control of aligning device is realized under external attemperating unit.Regulation part Operation principle is:Adjustable column 6, to be threadedly coupled, is connected through a screw thread the up and down motion that can realize adjustable column with intermediate plate 14, And be that pressured plate 13 realizes connection between adjustable column 6 and continuous resistance dam regulating block 7, therefore the circumferential movement of screw thread is converted into connect The up and down motion of continuous resistance dam regulating block 7.
As shown in Fig. 2 apparatus of the present invention orientation principle:Through expecting entrance filter plate with holes, filter version aperture is less than chopped fiber to glue Length, more than chopped fiber particle diameter so that chopped fiber is orientated along extrusion direction, after being flowed into orientation section, chopped fiber is transported with sizing material Trough section potential energy increase is moved, to obtain bigger tensile stress when by crest section, due to continuous resistance dam structure resistance dam Crest reduces step by step, valley increases step by step, chopped fiber is overturn in the presence of shearing and elongation flow field after flowing through multistage resistance dam Degree is further increased, extrusion neck ring mold, realizes the radial oriented of chopped fiber.It should be noted that the device withCold feeding Pin extruder is supporting.
Fiber reinforcement of the present invention remanufactures comprising the concrete steps that for tire tread radial extruding forming will first contain short fibre Remanufacturing during tire tread glue is added to extruder for dimension carries out extrusion plasticizing by screw rod, the screw rod end in extruder barrel End, the tire tread glue that remanufactures after extruding processing is squeezed into filter plate, realizes axial orientation of the chopped fiber in sizing material;Glue Material flows through the continuous resistance dam of gradually gap shrinks in extrusion pressure, it is ensured that while the abundant flowing of sizing material, increases rubber Potential energy, flow through chopped fiber and overturn degree in the presence of shearing and elongation flow field after multistage resistance dam and further increase so that Realize that chopped fiber is radial oriented, the experiment proved that, under ratio of the invention and size condition, its radial oriented degree highest.
The expressing technique flow that the radial oriented enhancing of the chopped fiber remanufactures tire tread extrusion molding apparatus is as follows:
1st, the tire tread glue that remanufactures containing chopped fiber is added in cold feed extruder, extruder is XJW60-200, Screw speed is set to 15 revs/min, and by rotation and the shearing of screw rod, realization remanufactures the extrusion processing of tire tread compound Shaping;
2nd, remanufacture tire tread compound and pass through a certain pore size by entering invention device, sizing material after the conveying of screw rod Filter plate 1, chopped fiber is smoothed out with the fingers directly;
3rd, pressure in head is adjusted by adjusting excessive glue valve bolt 3, pressure is maintained 3-10MPa, to ensure sizing material matter The normal safe work of amount and equipment;
4 then tread mix reach orientation section through changeover portion, the continuous resistance dam structure of continuous resistance dam regulating block 7 can protect Sufficient sizing material flowing is demonstrate,proved, sizing material is through overcompression, extrusion swelling after continuous resistance dam regulating block 7 for sizing material, and chopped fiber is radially oral The extruder head of mould 12;
Embodiments above is merely to illustrate the technical scheme being not intended to limit the present invention, and does not depart from any of spirit of the present invention Modification or local replacement, all should cover in the middle of scope of the presently claimed invention.

Claims (6)

1. the radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber, including entrance, changeover portion, the orientation for linking together Section and mouth template, entrance set one along the filter plate for extruding direction carded staple, and continuous resistance dam structure, glue are set in orientation section Chopped fiber in material overturns with the compression-expansion of sizing material, is shaped in mouth mold section sizing material, it is characterised in that:It is described to take It is the not contour dual waves wave structure of specular to continuous resistance dam in section.
2. chopped fiber as claimed in claim 1 is radial oriented strengthens tread rubber extrusion molding apparatus, it is characterised in that:Orientation section Interior continuous resistance dam structure resistance dam crest reduces step by step, valley increases step by step, and 2 sections of a length of 30mm of resistance dam first paragraph, second segment is a length of 25mm, every section of resistance dam peak value reduces step by step, and the ultimate range between two peak values of specular is respectively 50mm and 40mm, paddy Value increases step by step, and the ultimate range between two valleies of specular is respectively 30mm, 20mm and 10mm, during mouth mold is arranged on Between sizing material Way out, the runner for being orientated section formed by the symmetrical continuous resistance dam structure of minute surface, continuous resistance dam regulating block outside Adjustable column one end is connected by pressing plate, the adjustable column other end is connected through a screw thread intermediate plate, intermediate plate, mouth template and changeover portion Fixed plate passes through Stud connection.
3. chopped fiber as claimed in claim 1 is radial oriented strengthens tread rubber extrusion molding apparatus, it is characterised in that:Continuous resistance Dam structure outside connects adjustable column one end by pressing plate, and the adjustable column other end is connected through a screw thread intermediate plate, intermediate plate, mouth template Fixed plate with changeover portion passes through Stud connection.
4. chopped fiber as claimed in claim 1 is radial oriented strengthens tread rubber extrusion molding apparatus, it is characterised in that:Entrance It is a flange, the flange center position is sizing material entrance, sizing material entrance is communicated by filter plate with the runner of changeover portion.
5. chopped fiber as claimed in claim 1 is radial oriented strengthens tread rubber extrusion molding apparatus, it is characterised in that:Entrance Runner gradually taper up, entrance top sets the excessive glue device of connection runner, and excessive glue device includes excessive glue valve and matched Regulating bolt.
6. the radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber as described in claim 1-5 is any, it is characterised in that: Changeover portion includes fixed plate and the runner formed by fixed plate inner side, and fixed plate outside is equipped with temperature sensor and pressure sensing Device.
CN201611166936.7A 2016-12-16 2016-12-16 Short fiber radial orientation reinforced tread rubber extrusion molding device Active CN106738764B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582721A (en) * 2018-03-06 2018-09-28 嘉兴希卡姆复合材料有限公司 A kind of special extrusion equipment of PP composite material

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Publication number Priority date Publication date Assignee Title
CN101352927A (en) * 2008-08-17 2009-01-28 青岛科技大学 Method for extruding and forming short fiber reinforced-rubber composite material in radial direction
CN102431145A (en) * 2011-11-22 2012-05-02 青岛科技大学 Device for performing radial orientation molding on short fibers of tire tread rubber
CN104512026A (en) * 2013-09-27 2015-04-15 青岛蓝农谷农产品研究开发有限公司 Preparation method of thread rubber of truck tire
JP5785408B2 (en) * 2011-03-23 2015-09-30 Ykk株式会社 Resin frame material, joinery, and method of manufacturing resin frame material
CN105643897A (en) * 2016-03-24 2016-06-08 青岛科技大学 Extrusion molding method and device for remanufactured tyre tread reinforced by fiber radial orientation
CN206374171U (en) * 2016-12-16 2017-08-04 青岛科技大学 The radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber
CN106626442B (en) * 2016-12-16 2019-07-26 青岛科技大学 The radial oriented enhancing tread rubber extruding forming method of staple fiber

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101352927A (en) * 2008-08-17 2009-01-28 青岛科技大学 Method for extruding and forming short fiber reinforced-rubber composite material in radial direction
JP5785408B2 (en) * 2011-03-23 2015-09-30 Ykk株式会社 Resin frame material, joinery, and method of manufacturing resin frame material
CN102431145A (en) * 2011-11-22 2012-05-02 青岛科技大学 Device for performing radial orientation molding on short fibers of tire tread rubber
CN104512026A (en) * 2013-09-27 2015-04-15 青岛蓝农谷农产品研究开发有限公司 Preparation method of thread rubber of truck tire
CN105643897A (en) * 2016-03-24 2016-06-08 青岛科技大学 Extrusion molding method and device for remanufactured tyre tread reinforced by fiber radial orientation
CN206374171U (en) * 2016-12-16 2017-08-04 青岛科技大学 The radial oriented enhancing tread rubber extrusion molding apparatus of chopped fiber
CN106626442B (en) * 2016-12-16 2019-07-26 青岛科技大学 The radial oriented enhancing tread rubber extruding forming method of staple fiber

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108582721A (en) * 2018-03-06 2018-09-28 嘉兴希卡姆复合材料有限公司 A kind of special extrusion equipment of PP composite material

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