CN106738623A - A kind of bloom exempts from the injection mold and its application method of application environment friendly plastic rubber product - Google Patents
A kind of bloom exempts from the injection mold and its application method of application environment friendly plastic rubber product Download PDFInfo
- Publication number
- CN106738623A CN106738623A CN201611165159.4A CN201611165159A CN106738623A CN 106738623 A CN106738623 A CN 106738623A CN 201611165159 A CN201611165159 A CN 201611165159A CN 106738623 A CN106738623 A CN 106738623A
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- Prior art keywords
- mould
- plates
- injection
- product
- injection nozzle
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002347 injection Methods 0.000 title claims abstract description 71
- 239000007924 injection Substances 0.000 title claims abstract description 71
- 239000004033 plastic Substances 0.000 title claims abstract description 22
- 229920003023 plastic Polymers 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000003292 glue Substances 0.000 claims description 9
- 238000001746 injection moulding Methods 0.000 claims description 7
- 239000000084 colloidal system Substances 0.000 claims description 6
- 239000000463 material Substances 0.000 claims description 6
- 230000009471 action Effects 0.000 claims description 5
- 239000003086 colorant Substances 0.000 claims description 4
- 239000012778 molding material Substances 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000005507 spraying Methods 0.000 abstract description 8
- 238000000465 moulding Methods 0.000 abstract description 4
- 230000002950 deficient Effects 0.000 abstract 1
- 230000008901 benefit Effects 0.000 description 3
- 238000003754 machining Methods 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 239000004568 cement Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/2602—Mould construction elements
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses injection mold and its application method that a kind of bloom exempts from application environment friendly plastic rubber product, the first injection nozzle is provided with cover half panel, the second injection nozzle is provided with hot runner manifold, hot mouth is provided with mould A plates;The die cavity of product injection is formed between the core rod of mould A plates and mould B plates, the first injection nozzle connects die cavity with the second injection nozzle by corresponding hot mouth;The mold insert of closure hot mouth and inlaying for fixed product are provided with mould A plates;Guide pillar is provided with mould B plates, the guide pillar on mould B plates is slidably matched with the positioning guide pin bushing on mould A plates;The first oil cylinder of core rod movement after driving is provided with mould B plates;Top rod hole is additionally provided with moving clamping plate, the second oil cylinder for driving ejector retainner plate to move is provided with moving clamping plate.The mould can realize the disposal molding of double-colored product, while reducing the product fraction defective in production process, reduce pollution of the discarded object of spraying generation to environment.
Description
Technical field
The invention belongs to machining technology field, and in particular to a kind of bloom exempts from the injection mould of application environment friendly plastic rubber product
Tool and its application method.
Background technology
Mould be used to be molded in industrial production, be blow molded, extrude, the method such as die casting and forging molding, smelting, punching press is obtained
The various moulds and instrument of required product.In short, mould is exactly a kind of instrument for formed article, it has different zero
Part part is constituted, the mainly shaping by changing the physical state of moulding material to realize article.Mould can be divided into two major classes:
1st, the mould of metal is processed;2nd, the mould of machining of non-metallic and powder metallurgy.We are at the mould manufacturing method to be said herein
Machining of non-metallic(Plastic cement)Mould.
Be seen everywhere in our life by the plastic cement products of injection moulding, by spray different colours paint and
Special technique processing seems especially beautiful;The life of let us is filled with color.But it is sprayed on the oil of surface of plastic product
Paint can come off over time, allow product to lose original beautiful;Also had in product spraying production process a lot
Product rejection, quadric injection mould production virtually increased the cost of product;Paint spraying belongs to environmental pollution industry simultaneously, greatly
The product spraying of amount is also to cause the one side of environmental pollution.
The content of the invention
In order to overcome the deficiencies in the prior art, the invention provides the injection mould that a kind of bloom exempts from application environment friendly plastic rubber product
Tool and its application method, the mould can realize the disposal molding of double-colored product, while the product in reduction production process is not
Yield, reduces pollution of the discarded object of spraying generation to environment.
To achieve these goals, the present invention is adopted the following technical scheme that:
A kind of bloom exempts from the injection mold of application environment friendly plastic rubber product, including cover half panel, hot runner manifold, the mould for setting gradually
A plates, mould B plates, ejector retainner plate and moving clamping plate;The first injection nozzle is provided with described cover half panel, is set on hot runner manifold
There is the second injection nozzle, hot mouth is provided with mould A plates;The type of product injection is formed between the core rod of mould A plates and mould B plates
Chamber, the first injection nozzle connects die cavity with the second injection nozzle by corresponding hot mouth;The mold insert of closure hot mouth is provided with mould A plates
With inlaying for fixed product;
Guide pillar is provided with described mould B plates, the guide pillar on mould B plates is slidably matched with the positioning guide pin bushing on mould A plates;Mould
The first oil cylinder of core rod movement after driving is provided with tool B plates;Back stitching, push rod and middle support department are provided with ejector retainner plate, in back stitching
Spring is installed, the back stitching other end is arranged in mould B plates, and the push rod other end is arranged in mould B plates;Set on moving clamping plate
There is middle support department, middle support department is fixed on moving clamping plate and enters rear mold B plates through ejector retainner plate;Top is additionally provided with moving clamping plate
Rod hole, is provided with the second oil cylinder for driving ejector retainner plate to move on moving clamping plate.
The first described injection nozzle is arranged on the center of cover half panel, for injecting the first injection molding material;Second injection
Mouth is arranged on the side wall of hot runner manifold, for injecting the second coloring agent.
Set on four angles of described mould B plates and be respectively provided with a guide pillar.
Described rear core rod is arranged on mould B intralamellar parts, and under external force can be reciprocal along the center line of mould B plates
Motion.
A kind of application method of the injection mold for being exempted from application environment friendly plastic rubber product based on bloom, is comprised the following steps:
1)The first injection molding material injects die cavity by the first injection nozzle to carry out entering glue for the first time, after colloid filling is finished, first
By after the completion of specified stroke, drive mold insert down moves entering for the first injection nozzle of block to oil cylinder while core rod pulling action backward
Jiao Kou, mould A plates are stayed in while having and inlaying to fix the first component of injection;
2)In step 1)The second oil cylinder also completes stretching and drives ejector retainner plate toward bottom surface landing according to specified stroke while completion
Nmm, while driving the rear mold mold insert synchronization landing Nmm linked together by thimble rod and ejector retainner plate;Then the second note is passed through
Nozzle is entered glue for the second time, completes to enter glue action for the second time after colloid fills die cavity;
3)Last mould A plates and mould B plates are separated according to the stroke formulated, and injection machine top rod makes product and die cavity by pushing up rod hole
Separation comes off and completes injection.
The thickness of N=product designs thickness-first component.
The sizing material of the second injection nozzle is directly entered in the die cavity between first component and rear core rod.
Compared with prior art, the present invention has advantages below:
The present invention injects different plastic rubber materials respectively using two injection nozzles, and mobile realization by rear core rod is injected in batches
Different plastic rubber materials, is molded one-shot forming twice;Compared to existing double-color mold mostly be by turn rear mold, revolving die benevolence,
Change the line of production product to be molded completion, mould is responsible for, injection process control difficulty is big, core rod after the pulling using oil cylinder of the invention,
The first injection part is set to stay in front mould simultaneously and make rear mold mobile product gross thickness is subtracted backward after injection is completed in first time
The distance of 0.5mm is come to be molded for the second time again.Advantage is as follows:
1. mould entirety size is more or less the same with common die;Extra cost will not be increased.
2. the product component produced has different colors, and especially surface has the color different from body, no
Need again by subsequent technique(Spraying)Working process, reduce later stage production process in bad increased secondary cost and subtract
The pollution and waste of few environment.
3., compared to spray piece, the parts surface bloom of injection moulding prevents micro- scuffing.
Therefore the present invention can allow injection moulding product it is permanent it is beautiful as before;The product reduced in production process is bad
Rate, reduces pollution of the discarded object of spraying generation to environment.
Brief description of the drawings
Fig. 1 is the explosive view of mould of the invention;
In figure, the injection nozzles of 001- first, 002- cover half panel, the injection nozzles of 003- second, 004- hot runner manifolds, 005- hot mouths,
006- mould A plates, 007 first component, 008- second components(The product that 007 first component and 008- second components are combined into is
Final products), 009- mould B plates, 010- guide pillars, the oil cylinders of 011- first, 012- back stitchings, 013- push rods, the oil cylinders of 014- second,
Support department, 017- springs, 018- ejector retainner plates, 019- tops rod hole in 015- moving clamping plates, 016-.
Specific embodiment
Structural principle of the invention and operation principle are described in further detail below in conjunction with the accompanying drawings.
As shown in figure 1, a kind of bloom exempts from the injection mold of application environment friendly plastic rubber product, including the cover half panel for setting gradually
002nd, hot runner manifold 004, mould A plates 006, mould B plates 009, ejector retainner plate 18 and moving clamping plate 15;Set on cover half panel 002
There is the first injection nozzle 001, be provided with the side wall of hot runner manifold 004 in second injection nozzle 003, mould A plates 006 and be provided with hot mouth
005;The die cavity of product injection, the first injection nozzle 001 and the second note are formed between the core rod of mould A plates 006 and mould B plates 009
Nozzle 003 connects die cavity by corresponding hot mouth 005;The mold insert of closure hot mouth 005 is provided with the preceding core rod of mould A plates 006.
Guide pillar 010 is provided with mould B plates 009, the guide pillar 010 on mould B plates 009 is led with the positioning on mould A plates 006
Set coordinates;The side of mould B plates 009 is provided with the first oil cylinder 011 of core rod movement after driving;It is provided with back on ejector retainner plate 018
Pin 012, push rod 013 and middle support department 016, are provided with spring 017 in back stitching 012, the other end of back stitching 012 is arranged on mould B plates 009
In, the other end of push rod 013 is arranged in mould B plates 009;Middle support department is provided with moving clamping plate 15, middle support department is fixed on dynamic model
Enter rear mold B plates 009 on base plate 15 and through ejector retainner plate 18;Top rod hole 019, moving clamping plate are additionally provided with moving clamping plate 15
15 sides are provided with the second oil cylinder 014 for driving ejector retainner plate 018 to move.
Specifically, the matching relationship between part is:First injection nozzle 001 is connected to one by screw and cover half panel 002
Rise, the second injection nozzle 003 is linked together by screw and hot runner manifold 004;Hot mouth 005 is fixed on by alignment pin and screw
On mould A plates 006;Cover half panel 002 and hot runner manifold 004 and mould A plates 006 and the part being fixed thereon are constituted
The front mould part of mould;Guide pillar 010 is fixed together by positioning sleeve and mould B plates 009, and the first oil cylinder 011 is solid by screw
It is scheduled on above mould B plates 009, back stitching 012 and push rod 013 are screwed on ejector retainner plate 018 respectively, middle support department 016 leads to
Cross screw to be fixed on ejector retainner plate 018, spring 017 is assemblied in the back stitching 012 being fixed on ejector retainner plate 018, the second oil cylinder 014
It is screwed on moving clamping plate 015;Mould B plates 009 and ejector retainner plate 018 and moving clamping plate 015 and it is fixed thereon
Part constitute rear mold part.
Operating principle of the invention is as follows:
1. the first injected plastics material injects die cavity by the first injection nozzle 001, after colloid filling 0.5mm is finished, the first oil cylinder
011 drives mold insert down to move the glue-feeder of block injection for the first time while completing pulling action by specified stroke backward, together
When have inlay will for the first time injection part fix stay in cephacoria.
2. the second oil cylinder 014 also drives ejector retainner plate 018 past according to the completion stretching of specified stroke while step one is completed
Land Nmm for bottom surface, while driving the rear mold mold insert synchronization landing Nmm linked together by thimble rod 013 and ejector retainner plate 018;
Then glue is entered by the second injection nozzle 003 and is entered glue for the second time, complete to enter glue action for the second time after colloid fills die cavity.
3. last mould A plates 006 and mould B plates 009 are separated according to the stroke formulated, and injection machine top rod is by pushing up rod hole
019 makes product that the completion injection that comes off is separated with die cavity.
Note:A. inlaying can be according to the different of different product designs;
The 0.5mm of b.Nmm=product designs thickness-first time injection.
A kind of bloom of the present invention exempts from the injection mold of application environment friendly plastic rubber product, the design and manufacture assemble flow of mould with
Common die is identical.Differ primarily in that common die is single injection-molded, and inventive die be molded twice once into
Type, while also having difference with present bicolor injection mould, existing double-color mold is mostly by turning rear mold, revolving die benevolence, changing the line of production
Product are molded completion, and the method that we use is core rod after pulling using oil cylinder, and first is made after injection is completed in first time
Injection part stays in front mould simultaneously and makes rear mold mobile product gross thickness subtracts the distance of 0.5mm and comes to be molded for the second time again backward.
Advantage is as follows:
1. mould entirety size is more or less the same with common die;
2. the part produced need not again by subsequent technique(Spraying)Working process, reduce later stage production process in
The pollution and waste of bad increased secondary cost and reduction environment;
3. injection parts surface bloom prevents micro- scuffing.
Claims (7)
1. a kind of bloom exempts from the injection mold of application environment friendly plastic rubber product, it is characterised in that:Including the cover half panel for setting gradually
(002), hot runner manifold(004), mould A plates(006), mould B plates(009), ejector retainner plate(18)And moving clamping plate(15);Described
Cover half panel(002)On be provided with the first injection nozzle(001), hot runner manifold(004)On be provided with the second injection nozzle(003), mould
Tool A plates(006)Inside it is provided with hot mouth(005);Mould A plates(006)With mould B plates(009)Core rod between formed product injection
Die cavity, the first injection nozzle(001)With the second injection nozzle(003)By corresponding hot mouth(005)Connection die cavity;Mould A plates
(006)On be provided with closure hot mouth(005)Mold insert and fixed product inlay;
Described mould B plates(009)On be provided with guide pillar(010), mould B plates(009)On guide pillar(010)With mould A plates
(006)On positioning guide pin bushing be slidably matched;Mould B plates(009)On be provided with drive after core rod movement the first oil cylinder(011);
Ejector retainner plate(018)On be provided with back stitching(012), push rod(013)With middle support department(016), back stitching(012)On spring is installed
(017), back stitching(012)The other end is arranged on mould B plates(009)In, push rod(013)The other end is arranged on mould B plates(009)
In;Moving clamping plate(15)On be provided with middle support department, middle support department is fixed on moving clamping plate(15)It is upper and through ejector retainner plate(18)Into
Rear mold B plates(009);Moving clamping plate(15)Inside it is additionally provided with top rod hole(019), moving clamping plate(15)On be provided with for driving
Ejector retainner plate(018)Second oil cylinder of motion(014).
2. a kind of bloom according to claim 1 exempts from the injection mold of application environment friendly plastic rubber product, it is characterised in that:It is described
The first injection nozzle(001)It is arranged on cover half panel(002)Center, for injecting the first injection molding material;Second injection nozzle
(003)It is arranged on hot runner manifold(004)Side wall on, for injecting the second coloring agent.
3. a kind of bloom according to claim 1 exempts from the injection mold of application environment friendly plastic rubber product, it is characterised in that:It is described
Mould B plates(009)Four angles on set be respectively provided with a guide pillar(010).
4. a kind of bloom according to claim 1 exempts from the injection mold of application environment friendly plastic rubber product, it is characterised in that:It is described
Rear core rod be arranged on mould B plates(009)Inside, and under external force can be along mould B plates(009)Center line back and forth transport
It is dynamic.
5. a kind of bloom based on described in claim 1 exempts from the application method of the injection mold of application environment friendly plastic rubber product, and it is special
Levy and be, comprise the following steps:
1)The first injection molding material passes through the first injection nozzle(001)Injection die cavity carries out entering glue for the first time, after colloid filling is finished,
First oil cylinder(011)By after the completion of specified stroke, drive mold insert down moves the first note of block while core rod pulling action backward
Nozzle(001)Glue-feeder, while have inlay will be molded first component(007)Fixation stays in mould A plates(006);
2)In step 1)Second oil cylinder while completion(014)Also complete stretching according to specified stroke and drive ejector retainner plate(018)It is past
Land Nmm for bottom surface, while drive passing through thimble rod(013)And ejector retainner plate(018)The rear mold mold insert for linking together synchronously lands
Nmm;Then the second injection nozzle is passed through(003)Entered glue for the second time, complete to enter for the second time glue after colloid fills die cavity and move
Make;
3)Last mould A plates(006)With mould B plates(009)Separated according to the stroke formulated, injection machine top rod is by pushing up rod hole
(019)Make product that the completion injection that comes off is separated with die cavity.
6. bloom according to claim 5 exempts from the application method of the injection mold of application environment friendly plastic rubber product, and its feature exists
In the thickness of N=product designs thickness-first component.
7. bloom according to claim 5 exempts from the application method of the injection mold of application environment friendly plastic rubber product, and its feature exists
In the second injection nozzle(003)Sizing material be directly entered first component(007)In the die cavity between rear core rod.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611165159.4A CN106738623A (en) | 2016-12-16 | 2016-12-16 | A kind of bloom exempts from the injection mold and its application method of application environment friendly plastic rubber product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611165159.4A CN106738623A (en) | 2016-12-16 | 2016-12-16 | A kind of bloom exempts from the injection mold and its application method of application environment friendly plastic rubber product |
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CN106738623A true CN106738623A (en) | 2017-05-31 |
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CN201611165159.4A Pending CN106738623A (en) | 2016-12-16 | 2016-12-16 | A kind of bloom exempts from the injection mold and its application method of application environment friendly plastic rubber product |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108381869A (en) * | 2017-09-26 | 2018-08-10 | 蒋米娜 | Double-colored lamination hot runner system |
CN110180745A (en) * | 2019-06-13 | 2019-08-30 | 昆山金运新材料科技有限公司 | Intelligence perfusion mold |
CN113337071A (en) * | 2021-06-21 | 2021-09-03 | 广东乐普升文具有限公司 | Low-friction-coefficient polyformaldehyde composite material for correcting belt core ring and forming method and device thereof |
CN114290617A (en) * | 2022-01-10 | 2022-04-08 | 宁波方正汽车模具股份有限公司 | Engine cover plate injection mold |
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JPH0584783A (en) * | 1991-09-26 | 1993-04-06 | Mitsubishi Materials Corp | Mold device |
CN205651602U (en) * | 2016-04-20 | 2016-10-19 | 鸿利达模具(深圳)有限公司 | Double-material injection mold |
CN206406347U (en) * | 2016-12-16 | 2017-08-15 | 深圳市海丽空间科技有限公司 | A kind of bloom exempts from the injection mold of application environment friendly plastic rubber product |
-
2016
- 2016-12-16 CN CN201611165159.4A patent/CN106738623A/en active Pending
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0584783A (en) * | 1991-09-26 | 1993-04-06 | Mitsubishi Materials Corp | Mold device |
CN205651602U (en) * | 2016-04-20 | 2016-10-19 | 鸿利达模具(深圳)有限公司 | Double-material injection mold |
CN206406347U (en) * | 2016-12-16 | 2017-08-15 | 深圳市海丽空间科技有限公司 | A kind of bloom exempts from the injection mold of application environment friendly plastic rubber product |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108381869A (en) * | 2017-09-26 | 2018-08-10 | 蒋米娜 | Double-colored lamination hot runner system |
CN110180745A (en) * | 2019-06-13 | 2019-08-30 | 昆山金运新材料科技有限公司 | Intelligence perfusion mold |
CN113337071A (en) * | 2021-06-21 | 2021-09-03 | 广东乐普升文具有限公司 | Low-friction-coefficient polyformaldehyde composite material for correcting belt core ring and forming method and device thereof |
CN113337071B (en) * | 2021-06-21 | 2023-10-20 | 广东乐普升文具有限公司 | Low-friction coefficient polyformaldehyde composite material for correction tape core ring and forming method and device thereof |
CN114290617A (en) * | 2022-01-10 | 2022-04-08 | 宁波方正汽车模具股份有限公司 | Engine cover plate injection mold |
CN114290617B (en) * | 2022-01-10 | 2024-09-03 | 宁波方正汽车模具股份有限公司 | Injection mold for engine cover plate |
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TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20190716 Address after: 510000 No.71 No.2, Chini Avenue, Chini Town, Huadu District, Guangzhou City, Guangdong Province Applicant after: Guangzhou Haitian Auto Parts Co.,Ltd. Address before: 518000 Area A, First Floor, Building C, 252 Yongfu Road, Tangwei Village, Fuyong Town, Baoan District, Shenzhen City, Guangdong Province Applicant before: SHENZHEN HAILI SPACE TECHNOLOGY Co.,Ltd. |
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Application publication date: 20170531 |