CN106738154A - The processing method that circle bamboo high temperature hardening softens flattening - Google Patents
The processing method that circle bamboo high temperature hardening softens flattening Download PDFInfo
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- CN106738154A CN106738154A CN201611218824.1A CN201611218824A CN106738154A CN 106738154 A CN106738154 A CN 106738154A CN 201611218824 A CN201611218824 A CN 201611218824A CN 106738154 A CN106738154 A CN 106738154A
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- bamboo
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- round
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K5/00—Treating of wood not provided for in groups B27K1/00, B27K3/00
- B27K5/06—Softening or hardening of wood
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27K—PROCESSES, APPARATUS OR SELECTION OF SUBSTANCES FOR IMPREGNATING, STAINING, DYEING, BLEACHING OF WOOD OR SIMILAR MATERIALS, OR TREATING OF WOOD OR SIMILAR MATERIALS WITH PERMEANT LIQUIDS, NOT OTHERWISE PROVIDED FOR; CHEMICAL OR PHYSICAL TREATMENT OF CORK, CANE, REED, STRAW OR SIMILAR MATERIALS
- B27K9/00—Chemical or physical treatment of reed, straw, or similar material
- B27K9/002—Cane, bamboo
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Chemical And Physical Treatments For Wood And The Like (AREA)
Abstract
The present invention relates to the processing method that a kind of round bamboo high temperature hardening softens flattening, first, select mao bamboon and be cut into specification circle bamboo section, through removing acromere, internal segment processing rear side to cutting；Secondly, the lateral round bamboo section for cutting is sent into circle bamboo high temperature hardening softening plant after hot-water soak and toast and softens processing, after reaching the pre-provisioning request of softening, the valve switch of hopper is opened, the water of hopper is sprayed to the round bamboo section of high-temperature baking, complete hardening and soften working process, finally, the round bamboo section that hardening has softened is taken out, feeding bamboo wood expanding machine carries out flattening processing, the bamboo clappers feeding double surfacer processing of flattening processing will be completed, specification showpiece bamboo clappers finished product is made.This kind of method can reduce the process complexity in current bamboo processing, and volume recovery is low in solving the problems, such as bamboo processing, and is capable of the scientific and technological content and added value of product of General Promotion bamboo product industry, with vast potential for future development.
Description
Technical field
The present invention relates to the processing method that a kind of round bamboo high temperature hardening softens flattening.
Background technology
China is the most abundant country of bamboo resource in the world, there are about 500 kinds of 40 category, bamboo grove species, area and accumulation
All occupy first place in the world, have the hm of bamboo grove area 4,200,0002More than, wherein mao bamboon accounts for 70%.Recent two decades carry out national bamboo grove area
Every year with 50,000 hm2Speed increase, the scientific research of bamboo forest cultivation, bamboo property and processing and utilization has breakthrough progress,
This is to provide favourable condition the need for bamboo processing meets economic construction and people's life into various products.
China's economic value is higher, the distribution most maximum mao bamboon of wide, yield, and its diameter of a cross-section of a tree trunk 1.3 meters above the ground is more in 7~12 cms；And
Bamboo wood also have wall it is thin it is hollow, the features such as taperingness is big；The outer layer Zhu Qing dense structures of bamboo wood, quality is hard, and surface is smooth, attached
There is coating of wax matter, it is poor to water and adhesive wetability；The tabasheer tissue looseness of internal layer, it is fragile, to water and the profit of adhesive
It is moist also poor；Middle bamboo meat, performance is blue or green and tabasheer between bamboo, is the major part of bamboo utilization；By traditional bamboo
Material processing mode, the utilization rate of bamboo wood is less than 30%, and this also partly causes the problem that current bamboo product holds at high price；Cause
This, it is necessary to start with from the technique of bamboo processing, develop a kind of brand-new bamboo processing new technology, substantially reduce current bamboo wood
Process complexity in processing, volume recovery is low in solving the problems, such as bamboo processing, and is capable of the section of General Promotion bamboo product industry
Skill content and added value of product.
The content of the invention
It is an object of the invention to provide the processing method that a kind of round bamboo high temperature hardening softens flattening.
In order to solve the above-mentioned technical problem, a kind of technical scheme of the invention is that a kind of round bamboo high temperature hardening softens flattening
Processing method, comprise the following steps：
Step 1：The fresh mao bamboon of selection, after the debris that removal bamboo does, is cut into 0.5~2.6m circle bamboo sections, standby；
Step 2：The round bamboo section that will be blocked is respectively fed to acromere and machines, whole projection acromeres of removal circle bamboo section；
Step 3：The round bamboo section feeding that acromere will be removed goes internal segment to machine, whole internal segments of removal circle bamboo section；
Step 4：The round bamboo section feeding ripsaw of internal segment will be removed, an insertion is opened along circle bamboo segment length direction in circle bamboo section side
Swage set, it is standby；
Step 5：The round bamboo section feeding boiling pond that will complete to cut side is soaked 12~24 hours, and the temperature control of boiling pond is 80
Between~90 DEG C, circle bamboo section must be totally submerged in the hot water in immersion process；
Step 6：The round bamboo section feeding circle bamboo high temperature hardening softening plant of boiling immersion will be completed, the baking for justify bamboo section softens
Processing；
The round bamboo high temperature hardening softening plant includes tank body, hopper, and tank body one end closing, the other end is provided with
Opening, is provided with ring flange at the opening, hermatic door is covered with ring flange, and hermatic door is hinged with tank wall, the tank
Pressure vacuum gauge, evacuated tube are provided with body, exhaust-valve is provided with evacuated tube, hopper through the valvular oral siphon road of band with
Tank body is connected, and the tank body inner bottom part is provided with silk screen, and the silk screen middle part is higher than in the edge and tank body of both sides only silk screen
Wall is contacted, and silk screen front end is provided with bending stopper, and sealing bulge loop, the method are provided with the hermatic door and the binding face of tank body
Annular seal groove is provided with blue disk, after hermatic door is closed, sealing bulge loop is located at annular seal groove inner side；
Step 7：The total indicator reading of the pressure vacuum gauge of observation tank body top connection, and stopped in tank body with stopwatch record circle bamboo section
The time stayed, after reaching the pre-provisioning request that round bamboo softens, the valve switch of tank body top hopper is opened immediately, in atmospheric pressure
In the presence of, the water of hopper is flow in tank body, sprays to the round bamboo section of high-temperature baking, causes softening pressure inside the tank drastically to raise,
Circle bamboo section completes hardening and softens working process；
Step 8：The valve switch of hopper is closed, the exhaust-valve in the evacuated tube above tank body is opened, it is many in discharge evacuated tube
Remaining steam, makes emptying intraductal atmospheric pressure consistent with the external world；
Step 9：Hermatic door is opened, the round bamboo section that hardening has softened quickly is taken out, feeding bamboo wood expanding machine carries out flattening processing；
Step 10：The bamboo clappers feeding double surfacer processing of flattening processing will be completed, specification flattened bamboo boards finished product is made.
Further, in step 1, the necessary external diameter of described fresh bamboo leads to directly, without outward appearances such as rotten, small holes caused by worms, discolorations
Defect, bamboo wall thickness is controlled between 0.6~1.2cm.
Further, in step 4, in order to ensure to output logical straight swage set in circle bamboo section side, prevent in circle bamboo section side
The problems such as face card saw occurs, jumps saw during driving saw, circle bamboo section must be fixed during saw is driven.
Further, in step 6, the silk screen is stainless steel cloth, stainless steel wire diameter 2mm, mesh-density 10mm
× 10mm, the tank body is seamless steel pipe, its length 3000mm, diameter 300mm.
Further, in step 6, tank body is arranged on by the brick cooking stove of fire resisting, the lower end of tank body is away from cooking stove bottom
300~400mm, cooking stove provides the heat needed for bamboo wood baking softens in the way of burn bamboo processing leftover bits and pieces or coal.
Further, in step 7, it is described to reach the pre-provisioning request that round bamboo softens and be：Circle bamboo section softens in tank in bamboo wood
Residence time reaches 250~300 seconds, and the total indicator reading of pressure vacuum gauge reaches -0.05Mpa.
Further, in step 9, during hermatic door is opened, operating personnel should be noted that and avoid standing in tank body
Opening just to direction, prevent residual steam spray scald operating personnel.
Compared with prior art, the invention has the advantages that：The complex process in current bamboo processing can be reduced
Property, volume recovery is low in solving the problems, such as bamboo processing, and it is additional to be capable of the scientific and technological content and product of General Promotion bamboo product industry
Value, with vast potential for future development.
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Brief description of the drawings
Fig. 1 is the structural representation for justifying bamboo high temperature hardening softening plant；
Fig. 2 is the structural representation of the round bamboo section of softening to be baked.
In figure：
1- tank bodies；2- silk screens；3- circle bamboo sections；4- pressure vacuum gauges；5- valves；6- exhaust-valves；7- ring flanges；8- hoppers；9-
Hermatic door；10- hinges；11- seals bulge loop；12- swage sets.
Specific embodiment
As shown in Figure 1-2, the processing method that a kind of round bamboo high temperature hardening softens flattening, comprises the following steps：
Step 1：The fresh mao bamboon of selection, after the debris that removal bamboo does, is cut into 0.5~2.6m circle bamboo sections, standby；
Step 2：The round bamboo section that will be blocked is respectively fed to acromere and machines, whole projection acromeres of removal circle bamboo section；
Step 3：The round bamboo section feeding that acromere will be removed goes internal segment to machine, whole internal segments of removal circle bamboo section；
Step 4：The round bamboo section feeding ripsaw of internal segment will be removed, an insertion is opened along circle bamboo segment length direction in circle bamboo section side
Swage set 12, it is standby；
Step 5：The round bamboo section feeding boiling pond that will complete to cut side is soaked 12~24 hours, and the temperature control of boiling pond is 80
Between~90 DEG C, round bamboo section must be totally submerged in the hot water in immersion process, and the purpose of the step is the first of raising circle bamboo section
Moisture content and initial temperature, are conducive to the hardening for improving round bamboo section to soften efficiency；
Step 6：The round bamboo section feeding circle bamboo high temperature hardening softening plant of boiling immersion will be completed, the baking for justify bamboo section softens
Processing；
Circle bamboo high temperature hardening softening plant includes tank body 1, hopper 8, and the one end of the tank body 1 closing, the other end is provided with opening,
Ring flange 7 is provided with the opening, hermatic door 9 is covered with ring flange 7, hermatic door 9 cuts with scissors with the outer wall of tank body 1 through hinge 10
Connect, pressure vacuum gauge 4, evacuated tube is provided with the tank body 1, pressure and vacuum in the real-time detection tank body 1 of pressure vacuum gauge 4
Degree, is provided with exhaust-valve 6 in evacuated tube, evacuated tube one end connection tank body 1, the other end connects ambient atmosphere, and hopper 8 is through carrying
The oral siphon road of valve 5 is connected with tank body 1, and the inner bottom part of the tank body 1 is provided with silk screen 2, and silk screen 2 treats soft for placing carrying
The round bamboo section 3 of change so that circle bamboo section 3 not with the inwall directly contact of tank body 1, high temperature is carried out to the round bamboo sections 3 in tank body 1 during softening
Baking, after the pre-provisioning request that round bamboo softens is reached, opens valve 2, and in the presence of atmospheric pressure, the water of hopper 8 flow to
In tank body 1, the round bamboo section 3 of high-temperature baking is sprayed to, cause softening pressure inside the tank drastically to raise, circle bamboo section 3 completes hardening softening and adds
Work treatment, exhaust-valve 6 is closed when circle bamboo is in softening stress-displacement stage, and exhaust-valve 6 is opened the inside of tank body 1 is unnecessary after the completion of softening
Steam is discharged, and makes in tank body 1 that air pressure is consistent with the external world, residual steam ejection scald operating personnel when preventing from opening hermatic door 9, is
Silk screen 2 is prevented to be close to tank body 1, it is ensured that the charcoal caused by not overheated because of the inwall of localized contact tank body 1 in toasting softening process of circle bamboo section 3
The problems such as changing or be on fire, the middle part of the silk screen 2 contacts higher than the both sides only edge of silk screen 2 with the inwall of tank body 1, and the front end of silk screen 2 sets
Bending stopper is equipped with, bending stopper prevents from justifying bamboo 3 terminations of section and the directly contact of tank body 1, and the silk screen 2 is stainless steel cloth, no
Rust steel wire diameter 2mm, mesh-density 10mm × 10mm, the tank body 1 be seamless steel pipe, its length 3000mm, diameter 300mm,
In order to improve sealing property, sealing bulge loop 11 is provided with the hermatic door 9 and the binding face of tank body 1, is set on the ring flange 7
Annular seal groove is equipped with, after hermatic door is closed, sealing bulge loop 11 is located at annular seal groove inner side, seals bulge loop 11 and ring-type
Seal Backing material is set between sealed groove, and the seal Backing material is the sealing ring for being arranged on sealing bulge loop 11 periphery, the tank body
The horizontal input for having shower, shower of inner upper is connected with oral siphon road, and blow-off pipe is provided with the tank body 1,
Blowoff valve is provided with blow-off pipe；
Step 7：The total indicator reading of the pressure vacuum gauge of observation tank body top connection, and stopped in tank body with stopwatch record circle bamboo section
The time stayed, after reaching the pre-provisioning request that round bamboo softens, the valve switch of tank body top hopper is opened immediately, in atmospheric pressure
In the presence of, the water of hopper is flow in tank body, sprays to the round bamboo section of high-temperature baking, causes softening pressure inside the tank drastically to raise,
Circle bamboo section completes hardening and softens working process；
Step 8：The valve switch of hopper is closed, the exhaust-valve in the evacuated tube above tank body is opened, it is many in discharge evacuated tube
Remaining steam, makes emptying intraductal atmospheric pressure consistent with the external world；
Step 9：Hermatic door is opened, the round bamboo section that hardening has softened quickly is taken out, feeding bamboo wood expanding machine carries out flattening processing；
Step 10：The bamboo clappers feeding double surfacer processing of flattening processing will be completed, specification flattened bamboo boards finished product is made.
In the present embodiment, in step 1, the necessary external diameter of described fresh bamboo leads to directly, without rotten, small holes caused by worms, discoloration etc.
Open defect, bamboo wall thickness is controlled between 0.6~1.2cm.
In the present embodiment, in step 4, in order to ensure to output logical straight swage set in circle bamboo section side, prevent in circle bamboo
The problems such as section side card saw occurs, jumps saw during driving saw, circle bamboo section must be fixed during saw is driven.
In the present embodiment, in step 6, the silk screen is stainless steel cloth, stainless steel wire diameter 2mm, mesh-density
10mm × 10mm, the tank body is seamless steel pipe, its length 3000mm, diameter 300mm.
In the present embodiment, in step 6, tank body is arranged on by the brick cooking stove of fire resisting, the lower end of tank body is away from cooking stove
300~400mm of bottom, cooking stove provides the heat needed for bamboo wood baking softens in the way of burn bamboo processing leftover bits and pieces or coal
Amount.
In the present embodiment, in step 7, it is described to reach the pre-provisioning request that round bamboo softens and be：Circle bamboo section softens in bamboo wood
Residence time reaches 250~300 seconds in tank, and the total indicator reading of pressure vacuum gauge reaches -0.05Mpa.
In the present embodiment, in step 9, during hermatic door is opened, operating personnel should be noted that and avoid standing
Tank body opening just to direction, prevent residual steam spray scald operating personnel.
On be classified as preferred embodiment, the object, technical solutions and advantages of the present invention are further described, institute
It should be understood that the foregoing is only presently preferred embodiments of the present invention, it is not intended to limit the invention, it is all of the invention
Within spirit and principle, any modification, equivalent substitution and improvements made etc. should be included within the scope of the present invention.
Claims (7)
1. the processing method that a kind of round bamboo high temperature hardening softens flattening, it is characterised in that comprise the following steps：
Step 1：The fresh mao bamboon of selection, after the debris that removal bamboo does, is cut into 0.5~2.6m circle bamboo sections, standby；
Step 2：The round bamboo section that will be blocked is respectively fed to acromere and machines, whole projection acromeres of removal circle bamboo section；
Step 3：The round bamboo section feeding that acromere will be removed goes internal segment to machine, whole internal segments of removal circle bamboo section；
Step 4：The round bamboo section feeding ripsaw of internal segment will be removed, an insertion is opened along circle bamboo segment length direction in circle bamboo section side
Swage set, it is standby；
Step 5：The round bamboo section feeding boiling pond that will complete to cut side is soaked 12~24 hours, and the temperature control of boiling pond is 80
Between~90 DEG C, circle bamboo section must be totally submerged in the hot water in immersion process；
Step 6：The round bamboo section feeding circle bamboo high temperature hardening softening plant of boiling immersion will be completed, the baking for justify bamboo section softens
Processing；
The round bamboo high temperature hardening softening plant includes tank body, hopper, and tank body one end closing, the other end is provided with
Opening, is provided with ring flange at the opening, hermatic door is covered with ring flange, and hermatic door is hinged with tank wall, the tank
Pressure vacuum gauge, evacuated tube are provided with body, exhaust-valve is provided with evacuated tube, hopper through the valvular oral siphon road of band with
Tank body is connected, and the tank body inner bottom part is provided with silk screen, and the silk screen middle part is higher than in the edge and tank body of both sides only silk screen
Wall is contacted, and silk screen front end is provided with bending stopper, and sealing bulge loop, the method are provided with the hermatic door and the binding face of tank body
Annular seal groove is provided with blue disk, after hermatic door is closed, sealing bulge loop is located at annular seal groove inner side；
Step 7：The total indicator reading of the pressure vacuum gauge of observation tank body top connection, and stopped in tank body with stopwatch record circle bamboo section
The time stayed, after reaching the pre-provisioning request that round bamboo softens, the valve switch of tank body top hopper is opened immediately, in atmospheric pressure
In the presence of, the water of hopper is flow in tank body, sprays to the round bamboo section of high-temperature baking, causes softening pressure inside the tank drastically to raise,
Circle bamboo section completes hardening and softens working process；
Step 8：The valve switch of hopper is closed, the exhaust-valve in the evacuated tube above tank body is opened, it is many in discharge evacuated tube
Remaining steam, makes emptying intraductal atmospheric pressure consistent with the external world；
Step 9：Hermatic door is opened, the round bamboo section that hardening has softened quickly is taken out, feeding bamboo wood expanding machine carries out flattening processing；
Step 10：The bamboo clappers feeding double surfacer processing of flattening processing will be completed, specification flattened bamboo boards finished product is made.
2. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 1,
Described fresh bamboo must external diameter it is logical it is straight, without open defects such as rotten, small holes caused by worms, discolorations, bamboo wall thickness controls 0.6~
Between 1.2cm.
3. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 4,
In order to ensure to output logical straight swage set in circle bamboo section side, prevent from card saw occur during saw is driven in circle bamboo section side, jump saw etc.
Problem, circle bamboo section must be fixed during saw is driven.
4. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 6,
The silk screen is stainless steel cloth, and stainless steel wire diameter 2mm, mesh-density 10mm × 10mm, the tank body are seamless steel pipe, its
Length 3000mm, diameter 300mm.
5. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 6,
Tank body is arranged on by the brick cooking stove of fire resisting, away from 300~400mm of cooking stove bottom, cooking stove is added with the bamboo wood that burns for the lower end of tank body
The mode of work leftover bits and pieces or coal provides the heat needed for bamboo wood baking softens.
6. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 7,
It is described to reach the pre-provisioning request that round bamboo softens and be：Circle bamboo section softens residence time in tank and reaches 250~300 seconds in bamboo wood, and
The total indicator reading of pressure vacuum gauge reaches -0.05Mpa.
7. the processing method that round bamboo high temperature hardening according to claim 1 softens flattening, it is characterised in that：In step 9,
Open hermatic door during, operating personnel should be noted that avoid stand tank body opening just to direction, prevent remaining steaming
Vapour sprays scalds operating personnel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611218824.1A CN106738154B (en) | 2016-12-26 | 2016-12-26 | The processing method of circle bamboo high temperature hardening softening flattening |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611218824.1A CN106738154B (en) | 2016-12-26 | 2016-12-26 | The processing method of circle bamboo high temperature hardening softening flattening |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106738154A true CN106738154A (en) | 2017-05-31 |
| CN106738154B CN106738154B (en) | 2018-07-13 |
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ID=58926736
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| Application Number | Title | Priority Date | Filing Date |
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| CN201611218824.1A Active CN106738154B (en) | 2016-12-26 | 2016-12-26 | The processing method of circle bamboo high temperature hardening softening flattening |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414992A (en) * | 2017-08-23 | 2017-12-01 | 阜南县润杨家居有限公司 | A kind of processing technology of handicraft bamboo chip |
| CN108340456A (en) * | 2018-03-08 | 2018-07-31 | 赤峰学院 | A kind of whole bamboo tablet method of deploying |
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| CN105710946A (en) * | 2016-04-01 | 2016-06-29 | 南京林业大学 | High-temperature tunnel kiln type flattening method for bamboo tubes |
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| CN202910953U (en) * | 2012-10-31 | 2013-05-01 | 福建省政和县熊烽锅炉制造有限公司 | High temperature softening tank for moso bamboo |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107414992A (en) * | 2017-08-23 | 2017-12-01 | 阜南县润杨家居有限公司 | A kind of processing technology of handicraft bamboo chip |
| CN108340456A (en) * | 2018-03-08 | 2018-07-31 | 赤峰学院 | A kind of whole bamboo tablet method of deploying |
| CN108340456B (en) * | 2018-03-08 | 2020-03-13 | 赤峰学院 | Method for unfolding whole bamboo flat plate |
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| Publication number | Publication date |
|---|---|
| CN106738154B (en) | 2018-07-13 |
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