CN106737118A - Honing stone, preparation method and applications containing yttrium - Google Patents
Honing stone, preparation method and applications containing yttrium Download PDFInfo
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- CN106737118A CN106737118A CN201611221981.8A CN201611221981A CN106737118A CN 106737118 A CN106737118 A CN 106737118A CN 201611221981 A CN201611221981 A CN 201611221981A CN 106737118 A CN106737118 A CN 106737118A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/08—Honing tools
- B24B33/086—Abrading blocks for honing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D18/00—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
- B24D18/0009—Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for using moulds or presses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/02—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
- B24D3/20—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially organic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24D—TOOLS FOR GRINDING, BUFFING OR SHARPENING
- B24D3/00—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
- B24D3/34—Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/02—Alloys containing less than 50% by weight of each constituent containing copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/04—Alloys containing less than 50% by weight of each constituent containing tin or lead
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C30/00—Alloys containing less than 50% by weight of each constituent
- C22C30/06—Alloys containing less than 50% by weight of each constituent containing zinc
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/08—Alloys based on copper with lead as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C26/00—Alloys containing diamond or cubic or wurtzitic boron nitride, fullerenes or carbon nanotubes
- C22C2026/003—Cubic boron nitrides only
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Polishing Bodies And Polishing Tools (AREA)
Abstract
Field is manufactured the present invention relates to Precision Machining, specifically, there is provided a kind of honing stone containing yttrium, preparation method and applications.The honing stone containing yttrium, including following weight portion raw material:5 20 parts of 0.1 1 parts of yttrium, 20 60 parts of copper, 16 parts of silver, 1 10 parts of aluminium, 16 parts of zinc, 5 20 parts of tin, 5 20 parts of iron, 1 10 parts of nickel, 1 20 parts of cobalt, 19 parts of lead, 15 parts of binding agent and superhard material.The honing stone containing yttrium has the advantages that the sharp, grinding quality of grinding is high, grinding speed is fast, long service life and self-sharpening are excellent.
Description
Technical field
The present invention relates to Precision Machining manufacture field, in particular to a kind of honing stone, preparation side containing yttrium
Method and its application.
Background technology
Honing is the method for carrying out skin processing to workpiece surface under low cutting speed, is that one kind of grinding is special
Different form.Honing process as it is a kind of improve bore area machining accuracy and reduce surface roughness method for fine finishing, not only
Larger allowance can be removed, and dimensional accuracy, geometrical precision can be improved and surface roughness is reduced, by widely
The finishing step of the hole type parts being applied in the industries such as automobile, aviation, petroleum machinery, engineering machinery and war industry.
Honing stone is widely used in grinding as a kind of the most frequently used honing technique.Honing stone is used as shadow
Ring one of principal element of Hole honing surface quality and honing efficiency, the grinding performance of the characteristic and composition of its abrasive material to oilstone
Most directly influence will be produced.And the honing stone of traditional single abrasive material, due to its single grinding characteristic, some hardly possiblies are added
Work material (such as stainless steel, yittrium alloy), its ground effect is not highly desirable, using above there is certain limitation.Although external
The honing stone of import typically all has that overall wear is uniform, and long lifespan, heating is few, the advantage such as grinding performance is strong, but
Expensive cost limits the application of enterprise.
In view of this, it is special to propose the present invention.
The content of the invention
The first object of the present invention is to provide a kind of honing stone containing yttrium, and this contains the honing stone tool of yttrium
Have the advantages that the sharp, grinding quality of grinding is high, grinding speed is fast, long service life and self-sharpening are excellent.
The second object of the present invention is to provide a kind of preparation method of the honing stone containing yttrium, preparation method tool
Have the advantages that process is simple and processing cost are low.
The third object of the present invention is to provide a kind of application of the honing stone containing yttrium, by above-mentioned containing yttrium
Honing stone is used in the middle of the interior hole machined of automobile gear, ship gear or Aeronautical Gears, with high in machining efficiency and processing matter
Amount advantage high.
In order to realize above-mentioned purpose of the invention, spy uses following technical scheme:
In a first aspect, the invention provides a kind of honing stone containing yttrium, including following weight portion raw material:Yttrium
0.1-0.5 parts, copper 20-60 parts, 1-6 parts of silver, aluminium 1-10 parts, zinc 1-6 parts, tin 5-20 parts, iron 5-20 parts, nickel 1-10 parts, cobalt 1-
20 parts, lead 1-9 parts, binding agent 1-5 parts and superhard material 5-20 parts.
In further preferred technical scheme, the honing stone containing yttrium includes the raw material of following weight portion:
Yttrium 0.2-0.5 parts, copper 30-50 parts, 2-5 parts of silver, aluminium 2-9 parts, zinc 2-5 parts, tin 10-15 parts, iron 10-15 parts, nickel 2-9 parts, cobalt
2-19 parts, lead 2-8 parts, binding agent 2-3 parts and superhard material 10-15 parts.
In further preferred technical scheme, the honing stone containing yttrium includes the raw material of following weight portion:
Yttrium 0.3-0.4 parts, copper 35-45 parts, 3-4 parts of silver, aluminium 3-8 parts, zinc 3-4 parts, tin 8-10 parts, iron 8-10 parts, nickel 3-8 parts, cobalt 3-
18 parts, lead 3-7 parts, binding agent 1.5-2.5 parts and superhard material 11-14 parts.
In further preferred technical scheme, the purity of the yttrium, copper, silver, aluminium, zinc, tin, iron, nickel, cobalt and lead exists
99% and its more than.
In further preferred technical scheme, the binding agent is that wax-based binder, oil based binder, oil plus cerul glue
Knot agent and polyacetals based binder in any one or at least two mixture.
In further preferred technical scheme, the superhard material is diamond and/or cubic boron nitride.
In further preferred technical scheme, the granularity of the superhard material is 80-1000 mesh.
Second aspect, the invention provides a kind of preparation method of the honing stone containing yttrium, comprises the following steps:Press
The parts by weight of the above-mentioned honing stone containing yttrium weigh each raw material, are suppressed after each raw material is well mixed, then to compacting
Mixture sintering afterwards is to obtain the honing stone containing yttrium.
The third aspect, the invention provides a kind of application of the honing stone containing yttrium, by above-mentioned containing yttrium
Honing stone is used in the interior hole machined of automobile gear, ship gear or Aeronautical Gears.
Compared with prior art, beneficial effects of the present invention are:
The honing stone containing yttrium that the present invention is provided, adds metallic yttrium, by the reasonable of each raw material in the feed
Proportioning has given full play to the cooperative effect of each raw material so that the honing stone for containing yttrium has the sharp, grinding quality of grinding
High, grinding speed is fast, long service life and the excellent advantage of self-sharpening.
, only need to be well mixed for each raw material by the preparation method process is simple of the honing stone containing yttrium that the present invention is provided
Then repressed and sintering, processing cost is low.
The application of the honing stone containing yttrium that the present invention is provided, automobile is used for by the above-mentioned honing stone containing yttrium
In the middle of the interior hole machined of gear, ship gear or Aeronautical Gears, because the honing stone grinding containing yttrium is sharp, grinding speed
Degree is fast, therefore has the advantages that high in machining efficiency and crudy is high in the interior hole machined of above-mentioned each gear.
Specific embodiment
Embodiment of the present invention is described in detail below in conjunction with embodiment, but those skilled in the art will
Understand, the following example is merely to illustrate the present invention, and is not construed as limiting the scope of the present invention.It is unreceipted specific in embodiment
Condition person, the condition advised according to normal condition or manufacturer is carried out.
In a first aspect, the invention provides a kind of honing stone containing yttrium, including following weight portion raw material:Yttrium
0.1-0.5 parts, copper 20-60 parts, 1-6 parts of silver, aluminium 1-10 parts, zinc 1-6 parts, tin 5-20 parts, iron 5-20 parts, nickel 1-10 parts, cobalt 1-
20 parts, lead 1-9 parts, binding agent 1-5 parts and superhard material 5-20 parts.
Yttrium is a kind of thulium, is a kind of grey metal, with the endurance that other metal mixeds can improve mixture
And toughness, reduce the metal fracture that metal fatigue is caused.In the present invention, count by weight, yttrium it is typical but non-limiting
Content is:0.1 part, 0.15 part, 0.2 part, 0.25 part, 0.3 part, 0.35 part, 0.4 part, 0.45 part, 0.5 part, 0.55 part, 0.6
Part, 0.65 part, 0.7 part, 0.75 part, 0.8 part, 0.85 part, 0.9 part, 0.95 part, 1.0 parts.
Copper is a kind of transition elements, and ductility is good, durability is strong, repeatedly can reclaim and lossless its mechanical performance.This hair
In bright, count by weight, the typical but non-limiting content of copper is:20 parts, 22 parts, 24 parts, 26 parts, 28 parts, 30 parts, 32
Part, 34 parts, 36 parts, 38 parts, 40 parts, 42 parts, 44 parts, 46 parts, 48 parts, 50 parts, 52 parts, 54 parts, 56 parts, 58 parts or 60 parts.
Silver is a kind of important noble metal, and physical property stabilization, ductility is good.In the present invention, count by weight, it is silver-colored
Typical but non-limiting content is:1 part, 1.2 parts, 1.4 parts, 1.6 parts, 1.8 parts, 2 parts, 2.2 parts, 2.4 parts, 2.6 parts, 2.8
Part, 3 parts, 3.2 parts, 3.4 parts, 3.6 parts, 3.8 parts, 4 parts, 4.2 parts, 4.4 parts, 4.6 parts, 4.8 parts, 5 parts, 5.2 parts, 5.4 parts,
5.6 parts, 5.8 parts or 6 parts.
Aluminium is a kind of silvery white light metal, there is ductility.In the present invention, count by weight, aluminium it is typical but non-limiting
The content of property is:1 part, 1.5 parts, 2 parts, 2.5 parts, 3 parts, 3.5 parts, 4 parts, 4.5 parts, 5 parts, 5.5 parts, 6 parts, 6.5 parts, 7 parts,
7.5 parts, 8 parts, 8.5 parts, 9 parts, 9.5 parts or 10 parts.
Zinc is a kind of grayish transition metal, more crisp at room temperature.In the present invention, count by weight, zinc typical case but
Non-limiting content is:1 part, 1.2 parts, 1.4 parts, 1.6 parts, 1.8 parts, 2 parts, 2.2 parts, 2.4 parts, 2.6 parts, 2.8 parts, 3 parts,
3.2 parts, 3.4 parts, 3.6 parts, 3.8 parts, 4 parts, 4.2 parts, 4.4 parts, 4.6 parts, 4.8 parts, 5 parts, 5.2 parts, 5.4 parts, 5.6 parts, 5.8
Part or 6 parts.
Tin is a kind of metallic element of the low melting point of the white gloss of bit bluish, soft, flexible, is rich at normal temperatures
Malleability.In the present invention, count by weight, the typical but non-limiting content of tin is:5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10
Part, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts or 20 parts.
Iron is widely used metal in a kind of life, with good ductility.In the present invention, by weight
Count, the typical but non-limiting content of iron is:5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts, 15
Part, 16 parts, 17 parts, 18 parts, 19 parts or 20 parts.
Nickel is a kind of approximate silvery white, has ductility and have ferromagnetic metallic element firmly, and it being capable of high polish
With it is anticorrosive.In the present invention, count by weight, the typical but non-limiting content of nickel is:1 part, 2 parts, 3 parts, 4 parts, 5
Part, 6 parts, 7 parts, 8 parts, 9 parts or 10 parts.
Cobalt is argenteous ferromagnetic metal, and surface is harder and crisp in silvery white slightly pale pink.In the present invention, by weight
Number meter is measured, the typical but non-limiting content of cobalt is:1 part, 2 parts, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts,
11 parts, 12 parts, 13 parts, 14 parts, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts or 20 parts.
Lead is the soft and strong a kind of weak metal of ductility.In the present invention, count by weight, lead it is typical but non-limiting
The content of property is:1 part, 2 parts, 3 parts, 4 parts, 5 parts, 6 parts, 7 parts, 8 parts or 9 parts.
Binding agent be intensity in order to improve pressed compact or prevent powder segregation and in being added to powder can before sintering or
The material removed in sintering process, is the guarantee of adhesion strength between abrasive material and matrix.In the present invention, count by weight, glue
Tie agent typical but non-limiting content be:1 part, 1.1 parts, 1.2 parts, 1.3 parts, 1.4 parts, 1.5 parts, 1.6 parts, 1.7 parts,
1.8 parts, 1.9 parts, 2 parts, 2.1 parts, 2.2 parts, 2.3 parts, 2.4 parts, 2.5 parts, 2.6 parts, 2.7 parts, 2.8 parts, 2.9 parts, 3 parts, 3.1
Part, 3.2 parts, 3.3 parts, 3.4 parts, 3.5 parts, 3.6 parts, 3.7 parts, 3.8 parts, 3.9 parts, 4 parts, 4.1 parts, 4.2 parts, 4.3 parts, 4.4
Part, 4.5 parts, 4.6 parts, 4.7 parts, 4.8 parts, 4.9 parts or 5 parts.
Superhard material refers to the material that hardness can be comparable with diamond, it is adaptable to manufacture the instrument of other materials, especially
It is in terms of hard material is processed, with unrivaled superiority.In the present invention, count by weight, the allusion quotation of superhard material
Type but non-limiting content is:5 parts, 6 parts, 7 parts, 8 parts, 9 parts, 10 parts, 11 parts, 12 parts, 13 parts, 14 parts, 15 parts, 16 parts,
17 parts, 18 parts, 19 parts or 20 parts.
The honing stone containing yttrium that the present invention is provided, adds metallic yttrium, by above-mentioned each raw material in the feed
Rational proportion has given full play to the cooperative effect of each raw material so that this contain yttrium honing stone have grinding it is sharp, grinding
Quality is high, grinding speed is fast, long service life and the excellent advantage of self-sharpening.
In a preferred embodiment, the honing stone containing yttrium includes the raw material of following weight portion:Yttrium
0.2-0.5 parts, copper 30-50 parts, 2-5 parts of silver, aluminium 2-9 parts, zinc 2-5 parts, tin 10-15 parts, iron 10-15 parts, nickel 2-9 parts, cobalt 2-
19 parts, lead 2-8 parts, binding agent 2-3 parts and superhard material 10-15 parts.
In a preferred embodiment, the honing stone containing yttrium includes the raw material of following weight portion:Yttrium
0.3-0.4 parts, copper 35-45 parts, 3-4 parts of silver, aluminium 3-8 parts, zinc 3-4 parts, tin 8-10 parts, iron 8-10 parts, nickel 3-8 parts, cobalt 3-18
Part, lead 3-7 parts, binding agent 1.5-2.5 parts and superhard material 11-14 parts.
In a preferred embodiment, the purity of the yttrium, copper, silver, aluminium, zinc, tin, iron, nickel, cobalt and lead exists
99% and its more than.Purity is few in the impurity content of 99% and its yttrium of the above, copper, silver, aluminium, zinc, tin, iron, nickel, cobalt and lead,
The grinding performance of the prepared honing stone containing yttrium is more excellent.
In a preferred embodiment, the binding agent is that wax-based binder, oil based binder, oil plus cerul are bonded
In agent and polyacetals based binder any one or at least two mixture.Wax-based binder refer to wax as primary raw material,
And with PP, PE or EVA and a kind of binding agent for mixing of organic additive, with increasing the above-mentioned honing oil containing yttrium
The advantage of stone surface smoothness, intensity and abrasion resistance;The primary raw material of the wax-based binder is preferably paraffin.Oil based binder
Refer to oil as primary raw material, and with PS, PP or PE and a kind of binding agent for mixing of organic additive, with increase
State the advantage of surface brightness, intensity and the abrasion resistance of the honing stone containing yttrium;The primary raw material of the oil based binder
Preferably silicone oil.Oil plus wax-based binder refer to wax and oil as primary raw material, and with PP, PE, EVA or PS and organic addition
A kind of binding agent that agent is mixed, with the surface brightness, finish, the intensity that increase the above-mentioned honing stone containing yttrium
With the advantage of abrasion resistance;The primary raw material of the oil plus wax-based binder is preferably paraffin and silicone oil.Polyacetals based binder refers to
It is above-mentioned containing yttrium with increasing with polyformaldehyde as primary raw material, and a kind of binding agent mixed with organic additive
The advantage of the surface brightness of honing stone, finish, intensity and abrasion resistance.
In a preferred embodiment, the superhard material is diamond and/or cubic boron nitride.Diamond
It is a kind of mineral being made up of pure carbon, is also most hard material in nature, the impurity content that diamond is is than natural
Diamond lacks, and its hardness can exceed natural diamond, be highly suitable as high-abrasive material.Cubic boron nitride refers to vertical
The boron nitride of square structure, its hardness exceedes diamond single crystal, is suitable as abrasive material.
In a preferred embodiment, the granularity of the superhard material is 80-1000 mesh, corresponding superhard
The particle diameter of material is 180 μm -13 μm, and the specific surface area of the superhard material of small particle is big, contains above-mentioned in the case of same volume
Distribution in the honing stone of yttrium is more extensive, therefore, it is possible to give full play to the high rigidity and high-wearing feature of itself, enters
And improve the grinding performance of the above-mentioned honing stone containing yttrium.
Second aspect, the invention provides a kind of preparation method of the honing stone containing yttrium, comprises the following steps:Press
The parts by weight of the above-mentioned honing stone containing yttrium weigh each raw material, are suppressed after each raw material is well mixed, then to compacting
Mixture sintering afterwards is to obtain the honing stone containing yttrium.The preparation method work of the above-mentioned honing stone containing yttrium
Skill is simple, need to only be well mixed and then repressed and sintering each raw material, and processing cost is low.
In a preferred embodiment, described to be compressed to vacuum compacting, vacuum is 1 × 10-2-1×10-6Pa, pressure
Temperature processed is 550-800 DEG C, and the press time is 4-8min, and pressing pressure is 45-120MPa;
The sintering temperature during sintering is 550-800 DEG C, and soaking time is 5-12min.
Vacuum compacting refers to a kind of drawing method suppressed under vacuum conditions, because compacting is complete in the short period of time
Into material sizing, it is easy to cause being involved in for gas and influence the quality of shaped element, and vacuum compacting can be eliminated or subtracted
Stomata inside few shaped element so that the mechanical property and surface quality of shaped element are improved.Above-mentioned vacuum is typical but non-
Limited is 1 × 10-2、1×10-3、1×10-4、1×10-5Or 1 × 10-6Pa;Above-mentioned press temperature is typical but non-limiting
For 550,560,570,580,590,600,610,620,630,640,650,660,670,680,690,700,710,720,
730th, 740,750,760,770,780,790 or 800 DEG C;The above-mentioned press time it is typical but non-limiting for 4,5,6,7 or
8min;Above-mentioned pressing pressure it is typical but non-limiting be 40,50,60,70,80,90,100,110 or 120MPa.Above-mentioned sintering
Temperature it is typical but non-limiting for 550,560,570,580,590,600,610,620,630,640,650,660,670,
680th, 690,700,710,720,730,740,750,760,770,780,790 or 800 DEG C;Above-mentioned soaking time is typical but non-limit
It is qualitatively 5,6,7,8,9,10,11 or 12min.
The third aspect, the invention provides a kind of application of the honing stone containing yttrium, by above-mentioned containing yttrium
Honing stone is used in the interior hole machined of automobile gear, ship gear or Aeronautical Gears.By the above-mentioned honing stone containing yttrium
In the middle of the interior hole machined of automobile gear, ship gear or Aeronautical Gears, because the honing stone containing yttrium is ground cutting edge of a knife or a sword
Profit, grinding speed are fast, therefore have the advantages that high in machining efficiency and crudy is high in the interior hole machined of above-mentioned each gear.
With reference to embodiment and specific embodiment, the present invention will be further described in detail.
Embodiment 1
A kind of honing stone containing yttrium, including following weight portion raw material:0.2 part of yttrium, 45 parts of copper, silver-colored 1 part, aluminium 3
Part, 5 parts of zinc, 12 parts of tin, 12 parts of iron, 5 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of oil based binder and 12 parts of diamond.
Embodiment 2
A kind of honing stone containing yttrium, including following weight portion raw material:0.1 part of yttrium, 48 parts of copper, silver-colored 1 part, aluminium 2
Part, 5 parts of zinc, 13 parts of tin, 8 parts of iron, 5 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of oil based binder and 10 parts of diamond.
Embodiment 3
A kind of honing stone containing yttrium, including following weight portion raw material:0.3 part of yttrium, 50 parts of copper, silver-colored 1 part, aluminium 2
Part, 3 parts of zinc, 13 parts of tin, 10 parts of iron, 2 parts of nickel, 5 parts of cobalt, lead 21,1 part of oil based binder and 10 parts of diamond.
Embodiment 4
A kind of honing stone containing yttrium, including following weight portion raw material:0.2 part of yttrium, 46 parts of copper, silver-colored 1 part, aluminium 2
Part, 5 parts of zinc, 14 parts of tin, 10 parts of iron, 3 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of wax-based binder and 10 parts of cubic boron nitride.
Embodiment 5
A kind of honing stone containing yttrium, including following weight portion raw material:0.3 part of yttrium, 48 parts of copper, silver-colored 1 part, aluminium 8
Part, 5 parts of zinc, 10 parts of tin, 10 parts of iron, 3 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of polyacetals based binder and 10 parts of cubic boron nitride.
Embodiment 6
A kind of honing stone containing yttrium, including following weight portion raw material:0.2 part of yttrium, 47 parts of copper, silver-colored 1 part, aluminium 2
Part, 5 parts of zinc, 14 parts of tin, 10 parts of iron, 3 parts of nickel, 5 parts of cobalt, 2 parts of lead, wax-based binder and polyacetals based binder totally 1 part and people
Make totally 10 parts of diamond and cubic boron nitride.
Embodiment 7
A kind of preparation method of the honing stone containing yttrium, the parts by weight as described in embodiment 1 weigh each raw material, so
Afterwards will each raw material add batch mixer in be well mixed, then fill this blend into and carry out in grinding tool vacuum compacting, vacuum is 1 ×
10-2Pa, press temperature is 710 DEG C, and the press time is 5min, and pressing pressure is 60MPa;Then the mixture after compacting is carried out
Sintering, sintering temperature is 680 DEG C, and the honing stone containing yttrium is obtained after 8min is incubated.
Embodiment 8
A kind of preparation method of the honing stone containing yttrium, the parts by weight as described in embodiment 2 weigh each raw material, so
Afterwards will each raw material add batch mixer in be well mixed, then fill this blend into and carry out in grinding tool vacuum compacting, vacuum is 1 ×
10-4Pa, press temperature is 450 DEG C, and the press time is 9min, and pressing pressure is 80MPa;Then the mixture after compacting is carried out
Sintering, sintering temperature is 650 DEG C, and the honing stone containing yttrium is obtained after 10min is incubated.
Embodiment 9
A kind of preparation method of the honing stone containing yttrium, the parts by weight as described in embodiment 3 weigh each raw material, so
Afterwards will each raw material add batch mixer in be well mixed, then fill this blend into and carry out in grinding tool vacuum compacting, vacuum is 1 ×
10-6Pa, press temperature is 600 DEG C, and the press time is 7min, and pressing pressure is 65MPa;Then the mixture after compacting is carried out
Sintering, sintering temperature is 700 DEG C, and the honing stone containing yttrium is obtained after 10min is incubated.
Comparative example 1
A kind of honing stone containing yttrium, including following weight portion raw material:0.01 part of yttrium, 42 parts of copper, silver-colored 1 part, aluminium 3
Part, 5 parts of zinc, 12 parts of tin, 12 parts of iron, 5 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of oil based binder and 12 parts of diamond.
Comparative example 2
A kind of honing stone containing yttrium, including following weight portion raw material:3 parts of yttrium, 49 parts of copper, silver 1 part, 3 parts of aluminium,
12 parts of 5 parts of zinc, 12 parts of tin, 12 parts of iron, 5 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of oil based binder and diamond.
Comparative example 3
A kind of honing stone, including following weight portion raw material:40 parts of copper, 1 part of silver, 3 parts of aluminium, 5 parts of zinc, 12 parts of tin, iron
12 parts of 12 parts, 5 parts of nickel, 5 parts of cobalt, 2 parts of lead, 1 part of oil based binder and diamond.
Comparative example 4
A kind of honing stone, including following weight portion raw material:20 parts of copper, 6 parts of silver, 5 parts of aluminium, 4 parts of zinc, 16 parts of tin, iron
5 parts of 13 parts, 7 parts of nickel, 8 parts of cobalt, 6 parts of lead and binding agent, also including the cumulative volume identical cubic boron nitride with above-mentioned raw materials.
Comparative example 5
Commercially available domestic honing stone.
Comparative example 6
Commercially available import honing stone.
Comparative example 7
A kind of preparation method of the honing stone containing yttrium, the parts by weight as described in embodiment 1 weigh each raw material, so
Afterwards will each raw material add batch mixer in be well mixed, then fill this blend into and carry out in grinding tool vacuum compacting, vacuum is 1 ×
10-2Pa, press temperature is 300 DEG C, and the press time is 9min, and pressing pressure is 60MPa;Then the mixture after compacting is carried out
Sintering, sintering temperature is 680 DEG C, and the honing stone containing yttrium is obtained after 5min is incubated.
Effect assessment
The honing stone obtained in embodiment 1-9 and comparative example 1-7 is respectively adopted to quality and the manganese steel of profile all same
Carry out grinding test, and respectively after record grinding speed, grinding the service life of manganese steel surface smoothness and honing stone is carried out
Record, then " 100 " are converted on the basis of the data of comparative example 5, as a result as shown in table 1.
Embodiment 1-6 is that, using the honing stone containing yttrium for being formulated and obtaining of the invention, embodiment 7-9 is using this
The honing stone containing yttrium that the preparation method for providing is obtained is invented, the proportioning of raw material yttrium is not in the present invention in comparative example 1-2
In the ratio range of offer, without raw material yttrium in comparative example 3-4, comparative example 5 is domestic honing stone, and comparative example 6 is the import top gem of a girdle-pendant
Mill oilstone, the honing oil containing yttrium that comparative example 7 is obtained for technological parameter using the technological parameter difference provided with the present invention
Stone.
From the point of view of result by table 1, the honing stone containing yttrium that embodiment 1-9 is provided manganese after grinding speed, grinding
Steel surface flatness and service life aspect are significantly better than that existing domestic honing stone in comparative example 5, and basically reach
The level of import honing stone in comparative example 6, it is noted that, the honing stone containing yttrium that the present invention is provided is former
Expect abundance and have the advantages that processing technology is simple and processing cost is low, have relative to expensive import honing stone
There is obvious advantage.In addition, the honing stone containing yttrium of embodiment 1-9 offers manganese steel surface after grinding speed, grinding
Flatness and service life aspect are also superior to comparative example 1-4 and comparative example 7, thus illustrate, the raw material that embodiment 1-9 is formulated is matched somebody with somebody
Than the comprehensive advantage for having given full play to each raw material, formula is reasonable, while preparation technology parameter is reasonable.In summary, the present invention is carried
The formula of the honing stone containing yttrium for supplying rationally, has given full play to the cooperative effect of each raw material, with grinding speed is fast, mill
Cut quality advantage high and long service life.
Although illustrate and describing the present invention with specific embodiment, but will be appreciated that without departing substantially from of the invention
Many other changes and modification can be made in the case of spirit and scope.It is, therefore, intended that in the following claims
Including belonging to all such changes and modifications in the scope of the invention.
Claims (10)
1. a kind of honing stone containing yttrium, it is characterised in that the raw material including following weight portion:Yttrium 0.1-1 parts, copper 20-
60 parts, 1-6 parts of silver, aluminium 1-10 parts, zinc 1-6 parts, tin 5-20 parts, iron 5-20 parts, nickel 1-10 parts, cobalt 1-20 parts, lead 1-9 parts, it is viscous
1-5 parts and superhard material 5-20 parts of knot agent.
2. the honing stone containing yttrium according to claim 1, it is characterised in that the raw material including following weight portion:
Yttrium 0.2-0.5 parts, copper 30-50 parts, 2-5 parts of silver, aluminium 2-9 parts, zinc 2-5 parts, tin 10-15 parts, iron 10-15 parts, nickel 2-9 parts, cobalt
2-19 parts, lead 2-8 parts, binding agent 2-3 parts and superhard material 10-15 parts.
3. the honing stone containing yttrium according to claim 1, it is characterised in that the raw material including following weight portion:
Yttrium 0.3-0.4 parts, copper 35-45 parts, 3-4 parts of silver, aluminium 3-8 parts, zinc 3-4 parts, tin 8-10 parts, iron 8-10 parts, nickel 3-8 parts, cobalt 3-
18 parts, lead 3-7 parts, binding agent 1.5-2.5 parts and superhard material 11-14 parts.
4. the honing stone containing yttrium according to claim any one of 1-3, it is characterised in that the yttrium, copper, silver,
The purity of aluminium, zinc, tin, iron, nickel, cobalt and lead 99% and its more than.
5. the honing stone containing yttrium according to claim any one of 1-3, it is characterised in that the binding agent is wax
Based binder, oil based binder, oil plus wax-based binder and polyacetals based binder in any one or at least two mixing
Thing.
6. the honing stone containing yttrium according to claim any one of 1-3, it is characterised in that the superhard material is
Diamond and/or cubic boron nitride.
7. the honing stone containing yttrium according to claim 6, it is characterised in that the granularity of the superhard material is
80-1000 mesh.
8. a kind of preparation method of the honing stone containing yttrium, it is characterised in that comprise the following steps:By claim 1-7
The parts by weight of the honing stone containing yttrium described in any one weigh each raw material, are suppressed after each raw material is well mixed, then
It is to obtain the honing stone containing yttrium to the mixture sintering after compacting.
9. preparation method according to claim 8, it is characterised in that described to be compressed to vacuum compacting, vacuum is 1 × 10-2-1×10-6Pa, press temperature is 550-800 DEG C, and the press time is 4-8min, and pressing pressure is 45-120MPa;
The sintering temperature during sintering is 550-800 DEG C, and soaking time is 5-12min.
10. a kind of application of the honing stone containing yttrium, it is characterised in that by containing as described in claim any one of 1-7
The honing stone of yttrium is used in the interior hole machined of automobile gear, ship gear or Aeronautical Gears.
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CN111633575A (en) * | 2020-06-30 | 2020-09-08 | 郑州高新磨料磨具有限公司 | Metal bond CBN grinding wheel for machining thrust surface and preparation method thereof |
CN114226718A (en) * | 2021-11-05 | 2022-03-25 | 上海本安实业发展有限公司 | Diamond oilstone and preparation method thereof |
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