CN106736754B - A kind of special fixture for processing television frame - Google Patents

A kind of special fixture for processing television frame Download PDF

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Publication number
CN106736754B
CN106736754B CN201611253244.6A CN201611253244A CN106736754B CN 106736754 B CN106736754 B CN 106736754B CN 201611253244 A CN201611253244 A CN 201611253244A CN 106736754 B CN106736754 B CN 106736754B
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China
Prior art keywords
clamping column
positioning
locating detent
cylinder
multistation
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CN201611253244.6A
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Chinese (zh)
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CN106736754A (en
Inventor
张剑光
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Dongguan Guang Xin Cnc Equipment Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/08Work-clamping means other than mechanically-actuated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • B23Q3/02Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
    • B23Q3/06Work-clamping means
    • B23Q3/061Work-clamping means adapted for holding a plurality of workpieces

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses a kind of special fixtures for processing television frame, including a positioning and locking seat and a drive seat, at least one multistation clamping column is rotatably installed between positioning and locking seat and drive seat, drive seat includes first driving device, first driving device is sequentially connected each multistation clamping column respectively, the damaged surface in the middle section of each multistation clamping column is provided at least one clamping face, positioning and locking seat is fixed with the second driving device and fixed plate, fixed plate is slidably fitted with a locating detent, and the second driving device connects the first end of locating detent;Fixed plate offers the pilot hole of size corresponding with locating detent, and the middle part sliding of locating detent is arranged in pilot hole;The end face of the first end of multistation clamping column offers a positioning lockhole, and the second end and positioning lockhole of locating detent are mating, and the apparatus structure is simple, it is fast to replace work speed, intensity of workers is reduced, production efficiency is improved, reduces production cost.

Description

A kind of special fixture for processing television frame
Technical field
The present invention relates to television frame clamp arts, more particularly, to a kind of exclusive clamps for processing television frame Tool.
Background technique
Television frame during processing, needs for television frame to be fixed on fixture, and fixture is mounted on lathe, Television frame is processed by lathe.
Existing fixture can only fix a workpiece every time, after the workpiece is completed to process, it is necessary to by the workpiece from fixture It disassembles, unprocessed workpiece is fixed on and continues to process on fixture.
The processing enterprise of television frame is processed using two axis half or three axis machining machinery at present, and television set Frame will at least process 2 to 3 faces, and the milling processing such as pin or drilling is carried out to it, after television frame clamping is fixed on fixture, Processing equipment can only process a face of television frame, process another face and need to reset clamping, therefore, process a TV Machine frame needs multiple clamping operation.
The clamping operation of television frame needs to expend longer time, and when processing equipment is to the processing of television frame Between be very short.In the total time for being machined a television frame, time shared by clamping operation and processing operation institute The ratio for accounting for the time is 2~5:1, and the clamping operation of television frame takes considerable time.Especially for large batch of processing When television frame, staff needs to carry out frequent clamping operation, and intensity of workers is larger and waste of manpower, adds Work efficiency rate is extremely low, increases the production cost of enterprise, it is therefore necessary to be improved.
Summary of the invention
In view of the deficienciess of the prior art, the object of the present invention is to provide a kind of exclusive clamps for processing television frame Tool, its structure is simple, reduces clamping operation and clamping time, improves processing efficiency.
To achieve the goals above, the technical scheme adopted by the invention is that: it is a kind of process television frame exclusive clamps Tool, including a positioning and locking seat and a drive seat, are rotatably installed at least one multistation between positioning and locking seat and drive seat Clamping column, drive seat include first driving device, and the damaged surface in the middle section of each multistation clamping column is provided at least one For installs fixture or the clamping face of television frame, first driving device is sequentially connected each multistation clamping column respectively, uses In process drive each multistation clamping column positive/negative to rotation setting angle;Positioning and locking seat is fixed with the second driving Device and fixed plate, fixed plate are slidably fitted with a locating detent, and the second driving device connects the first end of locating detent;It is fixed Plate offers the pilot hole of size corresponding with locating detent, and the middle part sliding of locating detent is arranged in pilot hole;Multistation For the first end of clamping column to extending into positioning and locking seat, the end face of the first end of multistation clamping column offers a positioning lock Hole, the second end of each locating detent is seated respectively in corresponding fixed after each multistation clamping column is rotated to rough Working position Position lockhole, each locating detent respectively by corresponding multistation clamping column locking positioning setting angle: along multistation clamping column Circumferencial direction, any clamping face of multistation clamping column all has 2~5 machining angles;Second driving device has locking shape State and unlocked state: when the second driving device is in the lock state, the second end of locating detent be seated in positioning lockhole in, it is more Station clamping column is in the lock state;When the second driving device is in the unlocked state, the second end of locating detent is retreated to fixed Outside the lockhole of position, multistation clamping column is in the unlocked state.
In further technical solution, the first driving device includes power device and transmission mechanism, power device choosing With motor, cylinder or hydraulic cylinder, second driving device selects motor, cylinder or hydraulic cylinder, the transmission mechanism choosing With rack gear, gear drive, lead screw transmission mechanism or synchronous belt drive mechanism.
In further technical solution, the power device selects cylinder, and the transmission mechanism selects the rack-driving Mechanism, rack gear include gear and rack gear, and the second end of each multistation clamping column is respectively fixed with a gear, respectively Gear is engaged with rack respectively, and power device includes the first cylinder and the second cylinder, and the first cylinder is fixed on the drive seat, the The output end of one cylinder is connected with a slide plate, and the second cylinder is fixed on slide plate, and the second cylinder includes push rod, push rod through slide plate with Rack gear connection.
In further technical solution, the power device selects motor, and the transmission mechanism selects the synchronous belt to pass Motivation structure, synchronous belt drive mechanism include synchronous belt and synchronizing wheel, and each synchronizing wheel is separately fixed at each multistation clamping column Second end, motor connects each synchronizing wheel by toothed belt transmission.
In further technical solution, the quantity of the multistation clamping column is 2~5, the shape of multistation clamping column For cylinder shaft body or polygon cylinder, the damaged surface of the every multistation clamping column is provided with 2~5 clamping faces.
In further technical solution, one end of the push rod is provided with link block, and the lower end of link block and push rod are solid Fixed connection, the upper end of link block is fixedly connected with one end of rack gear.
In further technical solution, the cross sectional shape of the positioning lockhole is triangle, quadrangle, pentagon or six sides The cross sectional shape of shape, locating detent second end is identical as the positioning cross sectional shape of lockhole.
In further technical solution, the perimeter of the second end section of the locating detent is cut less than locating detent first end The inner end of the perimeter in face, locating detent and the positioning lockhole is interference fitted, and the gap of outer end of locating detent and positioning lockhole is matched It closes, locating detent and positioning lockhole are rounded down.
After adopting the above structure, the invention has the advantages that compared with the prior art, the configuration of the present invention is simple, replacements Work speed is fast, reduces intensity of workers, improves production efficiency, reduces production cost.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of the special fixture of processing television frame of the invention.
Fig. 2 is a kind of another structural schematic diagram of the special fixture of processing television frame of the invention.
Fig. 3 is the structural schematic diagram of positioning and locking seat of the invention.
Fig. 4 is the structural schematic diagram of drive seat of the invention.
Fig. 5 is the structural schematic diagram of first driving device of the invention.
Fig. 6 is the schematic cross-section of multistation clamping column of the invention.
Fig. 7 is a kind of another structural schematic diagram of the special fixture of processing television frame of the invention.
Fig. 8 is another schematic cross-section of multistation clamping column of the invention.
Fig. 9 is the decomposition diagram of positioning and locking seat of the invention.
Figure 10 is another decomposition diagram of positioning and locking seat of the invention.
In figure:
1- positioning and locking seat, the second driving device of 11-, 12- fixed plate, 121- pilot hole, 13- locating detent;
2- drive seat, 21- first driving device, 22- transmission mechanism, 23- power device, 221- gear, 222- rack gear, 223- synchronizing wheel, 224- synchronous belt, the first cylinder of 231-, the second cylinder of 232-, 24- slide plate, 25- link block;
3- multistation clamping column, 31- clamping face, 32- position lockhole.
Specific embodiment
As described below is only presently preferred embodiments of the present invention, is not intended to limit the scope of the present invention.
A kind of special fixture for processing television frame, as shown in figures 1 to 4, including a positioning and locking seat 1 and a driving Seat 2, is rotatably installed at least one multistation clamping column 3 between positioning and locking seat 1 and drive seat 2, drive seat 2 includes the first drive Dynamic device 21, first driving device 21 are sequentially connected each multistation clamping column 3 respectively, for driving each multistation in process The positive/negative angle to rotation setting of clamping column 3.
The damaged surface in the middle section of each multistation clamping column 3 is provided at least one for installs fixture or television set The clamping face 31 of frame, positioning and locking seat 1 are fixed with the second driving device 11 and fixed plate 12, and fixed plate 12 is slidably fitted with one Locating detent 13, the second driving device 11 connect the first end of locating detent 13;Fixed plate 12 offers and 13 phase of locating detent The middle part sliding of the pilot hole 121 of corresponding size, locating detent 13 is arranged in pilot hole 121;
The first end of multistation clamping column 3 is to extending into positioning and locking seat 1, the end of the first end of multistation clamping column 3 Face offers a positioning lockhole 32, in each multistation clamping column 3 rotation to the of each locating detent 13 after rough Working position Two ends are seated respectively in positioning lockhole 32 accordingly, and each locating detent 13 is respectively by corresponding 3 locking positioning of multistation clamping column In the angle of setting: along the circumferencial direction of multistation clamping column 3, any clamping face 31 of multistation clamping column 3 all has 2~5 Machining angle.
Second driving device 11 has lock state and unlocked state: when the second driving device 11 is in the lock state, The second end of locating detent 13 is seated in positioning lockhole 32, and multistation clamping column 3 is in the lock state;When the second driving device 11 it is in the unlocked state when, the second end of locating detent 13 retreat to positioning lockhole 32 outside, multistation clamping column 3 be in unlock shape State.
The configuration of the present invention is simple, replacement work speed is fast, reduces intensity of workers, improves production efficiency, Reduce production cost.
First driving device 21 includes power device 23 and transmission mechanism 22, and power device 23 selects motor, cylinder or liquid Compressing cylinder, second driving device 11 select motor, cylinder or hydraulic cylinder, and the transmission mechanism 22 selects rack-driving machine Structure 22, gear drive 22, lead screw transmission mechanism 22 or synchronous belt drive mechanism 22.
Power device 23 selects cylinder, and the transmission mechanism 22 selects the rack gear 22, rack gear 22 include gear 221 and rack gear 222, and the second end of each multistation clamping column 3 is respectively fixed with a gear 221, each gear 221 engage with rack gear 222 respectively, and power device 23 includes the first cylinder 231 and the second cylinder 232, and the first cylinder 231 is fixed on The drive seat 2, the output end of the first cylinder 231 are connected with a slide plate 24, and the second cylinder 232 is fixed on slide plate 24, the second gas Cylinder 232 includes push rod, and push rod is connect through slide plate 24 with rack gear 222.One end of push rod is provided with link block 25, link block 25 Lower end is fixedly connected with push rod, and the upper end of link block 25 is fixedly connected with one end of rack gear 222.Pass through the first cylinder 231 With the cooperation of the second cylinder 232, band carry-over bar 222 is moved forward and backward, to make multistation clamping column 3 with rack gear 222 Positive and negative rotation is carried out after back-and-forth motion, to switch workpieces processing.The second cylinder 232 is set to be able to drive rack gear by link block 25 222 are moved left and right, to make rack gear 222 that multistation clamping column 3 be driven to be rotated.
The quantity of multistation clamping column 3 is 2~5, and the shape of multistation clamping column 3 is cylinder shaft body or polygon cylinder, The damaged surface of the every multistation clamping column 3 is provided with 2~5 clamping faces 31.As a preferred embodiment party Formula, the quantity of the multistation clamping column 3 of the present embodiment are 4, and clamping face 31 is 4 faces, can be with installs fixture by clamping face 31 Or television frame, when processing, first process one of clamping face 31, after the processing is completed, pass through the first driving dress It sets 21 drive multistation clamping columns 3 to be rotated, pushes locating detent 13 to lock multistation clamping column 3 by the second dynamic device Position makes another clamping face 31 switch to position to be processed.
Position lockhole 32 cross sectional shape be triangle, quadrangle, pentagon or hexagon, 13 second end of locating detent Cross sectional shape is identical as the positioning cross sectional shape of lockhole 32.By the locating detent 13 of polygonal shape to multistation clamping column 3 It is fixed, structure is simple, and stability is strong.
The perimeter of second end section of locating detent 13 is less than the perimeter of 13 first end section of locating detent, locating detent 13 It is interference fitted with the inner end of the positioning lockhole 32, the gap of outer end of locating detent 13 and positioning lockhole 32 cooperates, locating detent 13 are rounded down with positioning lockhole 32.Locating detent 13 is set to be capable of fixing multistation clamping by clearance fit and interference fit The position of column 3 prevents it inaccurate there is a phenomenon where waving or positioning in process.
Embodiment 2, as shown in Figure 5, the primary structure of the present embodiment, principle and effect are same as Example 1, here not It repeats again, the difference is that, power device 23 selects motor, and the transmission mechanism 22 selects the synchronous belt drive mechanism 22, synchronous belt drive mechanism 22 includes synchronous belt 224 and synchronizing wheel 223, and each synchronizing wheel 223 is separately fixed at each multistation The second end of clamping column 3, motor are sequentially connected each synchronizing wheel 223 by synchronous belt 224.Pass through rotating electric machine and synchronizing wheel 223 Transmission mechanism 22 drives multistation clamping column 3 to carry out positive and negative rotation, to make 3 being rotated into rotating electric machine of multistation clamping column Row positive and negative rotation, to switch workpieces processing.
Embodiment 3, as shown in Fig. 1, Fig. 6, the primary structure of the present embodiment, principle and effect are same as Example 1, this In repeat no more, the difference is that, each multistation clamping column 3 selects cylinder shaft body.
Embodiment 4, as shown in Fig. 7, Fig. 8, the primary structure of the present embodiment, principle and effect are same as Example 1, this In repeat no more, the difference is that, each multistation clamping column 3 selects quadrangle cylinder.
Embodiment 5, as shown in Figure 9, the primary structure of the present embodiment, principle and effect are same as Example 1, here not It repeats again, the difference is that, the section of positioning lockhole 32 is quadrangle, section and the positioning lockhole 32 of locating detent 13 Cross sectional shape is identical.
Embodiment 6, as shown in Figure 10, the primary structure of the present embodiment, principle and effect are same as Example 1, here It repeats no more, the difference is that, the section of positioning lockhole 32 is triangle, the section of locating detent 13 and positioning lockhole 32 Cross sectional shape it is identical.
The present invention will need the television frame processed to be individually positioned in four clamping faces when processing television frame 31, television frame is fixed by fixture, the second driving device 11 pushes in the insertion positioning lockhole 32 of locating detent 13, The position for locking multistation clamping column 3, avoids multistation clamping column 3 from rolling in process, guarantees machining accuracy.To After processing is completed to television frame, the second driving device 11 drives locating detent 13 to exit except positioning lockhole 32 to lathe, solution Except the locking to multistation clamping column 3,23 device of power device drives multistation clamping column 3 to be revolved by transmission mechanism 22 Turn, the rotation of clamping face 31 of machined mistake to side rotates in the clamping face 31 for being placed with unprocessed workpiece to work to be processed Position, the second driving device 11 push in the insertion positioning lockhole 32 of locating detent 13, lock the position of multistation clamping column 3 again, Lathe processes workpiece, one cycle, it is known that all processes the workpiece on multistation clamping column 3, then stops machine Bed operating, replacement workpiece continue to process.
The above is only a preferred embodiment of the present invention, for those of ordinary skill in the art, according to the present invention Thought, there will be changes in the specific implementation manner and application range, and the content of the present specification should not be construed as to the present invention Limitation.

Claims (8)

1. a kind of special fixture for processing television frame, including a positioning and locking seat (1) and a drive seat (2), positioning and locking At least one multistation clamping column (3) is rotatably installed between seat (1) and drive seat (2), drive seat (2) includes the first driving dress Set (21), it is characterised in that: the damaged surface in the middle section of each multistation clamping column (3) is provided at least one for installation folder The clamping face (31) of tool or television frame, first driving device (21) are sequentially connected each multistation clamping column (3) respectively, use In in the positive/negative angle to rotation setting of each multistation clamping column (3) of process driving;
Positioning and locking seat (1) is fixed with the second driving device (11) and fixed plate (12), and fixed plate (12) is slidably fitted with centainly Position lock pin (13), the second driving device (11) connect the first end of locating detent (13);Fixed plate (12) offers and positioning lock The pilot hole (121) of (13) corresponding size is sold, the middle part sliding of locating detent (13) is arranged in pilot hole (121);
The first end of multistation clamping column (3) is interior to positioning and locking seat (1) is extend into, the first end of multistation clamping column (3) End face offers a positioning lockhole (32), in each multistation clamping column (3) rotation to each locating detent after rough Working position (13) second end is seated respectively in positioning lockhole (32) accordingly, and each locating detent (13) is respectively by corresponding multistation clamping Angle of column (3) locking positioning in setting:
Along the circumferencial direction of multistation clamping column (3), any clamping face (31) of multistation clamping column (3) all has 2~5 processing Angle;
Second driving device (11) has lock state and unlocked state:
When the second driving device (11) is in the lock state, the second end of locating detent (13) is seated in positioning lockhole (32) Interior, multistation clamping column (3) is in the lock state;
When the second driving device (11) is in the unlocked state, the second end of locating detent (13) is retreated to positioning lockhole (32) Outside, multistation clamping column (3) is in the unlocked state.
2. a kind of special fixture for processing television frame according to claim 1, it is characterised in that: first driving Device (21) includes power device (23) and transmission mechanism (22), and power device (23) selects motor, cylinder or hydraulic cylinder, institute It states the second driving device (11) and selects motor, cylinder or hydraulic cylinder, the transmission mechanism (22) selects rack gear (22), gear drive (22), lead screw transmission mechanism or synchronous belt drive mechanism (22).
3. a kind of special fixture for processing television frame according to claim 2, it is characterised in that: the power device (23) cylinder is selected, the transmission mechanism (22) selects the rack gear (22), and rack gear (22) includes tooth Wheel (221) and rack gear (222), the second end of each multistation clamping column (3) are respectively fixed with a gear (221), each gear (221) it is engaged respectively with rack gear (222), power device (23) includes the first cylinder (231) and the second cylinder (232), the first gas Cylinder (231) is fixed on the drive seat (2), and the output end of the first cylinder (231) is connected with a slide plate (24), the second cylinder (232) it is fixed on slide plate (24), the second cylinder (232) includes push rod, and push rod is connect through slide plate (24) with rack gear (222).
4. a kind of special fixture for processing television frame according to claim 2, it is characterised in that: the power device (23) motor is selected, the transmission mechanism (22) selects the synchronous belt drive mechanism (22), synchronous belt drive mechanism (22) packet Synchronous belt (224) and synchronizing wheel (223) are included, each synchronizing wheel (223) is separately fixed at the second of each multistation clamping column (3) End, motor pass through each synchronizing wheel (223) of synchronous belt (224) transmission connection.
5. a kind of special fixture for processing television frame according to claim 3 or 4, it is characterised in that: the multiplexing The quantity of position clamping column (3) is 2~5, and the shape of multistation clamping column (3) is cylinder shaft body or polygon cylinder, described in every The damaged surface of multistation clamping column (3) is provided with 2~5 clamping faces (31).
6. a kind of special fixture for processing television frame according to claim 3, it is characterised in that: the one of the push rod End is provided with link block (25), and the lower end of link block (25) is fixedly connected with push rod, the upper end of link block (25) and rack gear (222) one end is fixedly connected.
7. a kind of special fixture for processing television frame according to claim 1, it is characterised in that: the positioning lockhole (32) cross sectional shape is triangle, quadrangle, pentagon or hexagon, the cross sectional shape of locating detent (13) second end and fixed The cross sectional shape of position lockhole (32) is identical.
8. a kind of special fixture for processing television frame according to claim 7, it is characterised in that: the locating detent (13) perimeter of the second end section is less than the perimeter of (13) first end section of locating detent, locating detent (13) and the positioning The inner end of lockhole (32) is interference fitted, and the gap of outer end of locating detent (13) and positioning lockhole (32) cooperates, locating detent (13) It is rounded down with positioning lockhole (32).
CN201611253244.6A 2016-12-30 2016-12-30 A kind of special fixture for processing television frame Active CN106736754B (en)

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CN106736754B true CN106736754B (en) 2019-01-08

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CN107226435B (en) * 2017-07-19 2019-01-04 合肥康尔信电力系统有限公司 A kind of generating set container moving bearing device
CN109048423B (en) * 2018-09-11 2023-10-31 无锡市航鹄精密机械有限公司 Multistation's part processing frock
CN113373514B (en) * 2020-02-25 2024-03-29 内蒙古中环晶体材料有限公司 Auxiliary chamber positioning mechanism, auxiliary chamber automatic rotating system and auxiliary chamber automatic rotating method

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CN204277589U (en) * 2014-12-11 2015-04-22 高要市力源压铸有限公司 Automatic, high precision hydraulic pressure tooth bar upset aluminium alloy clamp for machining
CN106041578A (en) * 2016-06-27 2016-10-26 江阴协圣精密科技有限公司 Clamping and machining method capable of guaranteeing machining accuracy of aluminum profile frame
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Publication number Priority date Publication date Assignee Title
CN103286596A (en) * 2013-04-26 2013-09-11 安徽省临泉县智创精机有限公司 Clamp device for valve body machining center
KR200472069Y1 (en) * 2013-12-19 2014-04-04 이명순 Apparatus for fixing frame bar
CN103990993A (en) * 2014-05-14 2014-08-20 安徽机电职业技术学院 Rotational multi-workpiece clamping and multi-station pneumatic clamp
CN104440315A (en) * 2014-12-03 2015-03-25 佛山市普拉迪数控科技有限公司 Grouped controllable special fixture for frame of liquid crystal display television
CN104440312A (en) * 2014-12-03 2015-03-25 佛山市普拉迪数控科技有限公司 Special fixture for frame of single-row liquid crystal display television set
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CN204277589U (en) * 2014-12-11 2015-04-22 高要市力源压铸有限公司 Automatic, high precision hydraulic pressure tooth bar upset aluminium alloy clamp for machining
CN106041578A (en) * 2016-06-27 2016-10-26 江阴协圣精密科技有限公司 Clamping and machining method capable of guaranteeing machining accuracy of aluminum profile frame
CN206405754U (en) * 2016-12-30 2017-08-15 张剑光 A kind of special fixture for processing television frame

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