CN106736573B - More bond type spoiler process equipments - Google Patents
More bond type spoiler process equipments Download PDFInfo
- Publication number
- CN106736573B CN106736573B CN201611090564.4A CN201611090564A CN106736573B CN 106736573 B CN106736573 B CN 106736573B CN 201611090564 A CN201611090564 A CN 201611090564A CN 106736573 B CN106736573 B CN 106736573B
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- China
- Prior art keywords
- pedestal
- tie
- bond type
- rotating ring
- process equipments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Earth Drilling (AREA)
Abstract
This patent is related to heat exchange equipment technical field, discloses a kind of more bond type spoiler process equipments, including pedestal, further includes hot pressing roller mechanism, borehole drill construction and the twist mechanism being connected on pedestal;Using above-mentioned process equipment, the position that the tie of processing is only machined with curved opening is twisted, and intermittent flow-disturbing region is presented, so that irregularities, flow-disturbing better effect is presented in the disorder coefficient of water flow;Since more tie spoilers have multiple tie welding to be composed, i.e., multiple ties act in tube bank simultaneously, effectively increase flow-disturbing efficiency, good effect of heat exchange;It is compared with existing anisotropic tie, larger gap is presented between tie, causes resistance small water flow, so comprehensive performance is stronger.
Description
Technical field
The present invention relates to heat exchange equipment technical fields.
Background technique
Pipe heat exchanger, it is most typical dividing wall type heat exchanger, it industrially application have long history, and
And leading position still is occupied in all heat exchangers so far.Pipe heat exchanger mainly has shell, tube bank, tube sheet and envelope first class sections
Composition, how rounded shell is, and inside is equipped with parallel tube bank, and tube bank both ends are fixed on end plate.Spiral shell is rotatably connected in tube bank
Knob band(Also known as twist iron, tie, twisted flat bar etc.), spiral band be mainly used for improve heat exchanger effectiveness.When fluid enters
When in heat exchanger tube, spiral band makes so that fluid enters turbulent condition, breaks tube wall retention layer, increases fluid and heat exchanger tube
The contact area of tube wall(Improve heat exchange efficiency), and the fluid of disorder can wash away tube wall dirt.
The process equipment of existing spiral band include roller machine, bead cutter, fixing roller, apparatus for baking, circumgyration stretch device,
Automatic gas cutting machine, air cooling equipment etc., stalloy material are delivered to bead cutter from roller machine, and thin steel is cut into that meet regulation wide by bead cutter
The sheet material of degree, sheet material after fixing roller enter apparatus for baking, sheet material is heat-treated, the sheet material through Overheating Treatment using
Circumgyration stretch device stretches rotation, and circumgyration stretch device fixes the both ends of sheet material, rotates the one or both ends of sheet material simultaneously
Opposite direction rotation reverses sheet material, forms spiral band, cuts off using automatic gas cutting machine(It is cut into the spiral of specific length
Tie)It is formed and cools down by air cooling equipment.
Domestic and foreign scholars flow for built-in tie tube fluid and augmentation of heat transfer has carried out many researchs, primarily directed to
Abnormity tie made of being improved on the basis of common tie, such as rim openings tie, sawtooth tie, center opening tie, double
Tie, flanging tie, staggeredly tie etc..Compared to common tie, although the strengthening effect of special-shaped tie has certain promotion,
But generated fluid flow resistance also accordingly increases, and comprehensive performance needs to be further increased.
Summary of the invention
The invention is intended to provide a kind of more bond type spoiler process equipments, exchanged heat using the tie that the equipment is processed
It is high-efficient and small to the resistance of water flow.
More bond type spoiler process equipments in this programme, including pedestal, further include the hot-pressing roller being connected on pedestal
Mechanism, borehole drill construction and twist mechanism, the hot pressing roller mechanism include the mounting rack being connected on pedestal, the company of rotation on mounting rack
It is connected to two pressure rollers arranged up and down;The borehole drill construction includes drilling rod, rig floor and for controlling the mobile mobile device of drilling rod,
Wherein the mobile device is slidably connected at pedestal upper end, and the drilling rod is fixedly connected on the mobile device, the rig floor connection
Underface on pedestal and positioned at drilling rod;The twist mechanism includes bracket, and the clamping being rotatably connected on bracket
Mechanism, the clamping device are connected with the driving mechanism for driving clamping device to rotate.
Working principle:Sheet material heats sheet material by hot pressing roller mechanism, hot pressing roller mechanism, and sheet material is made to be heated and squeeze
Deformation, while guaranteeing that sheet material has certain flexibility, convenient for the processing of later period borehole drill construction and twist mechanism, while hot-pressing roller machine
Structure also achieves the transportation function of sheet material;When sheet material is transported to borehole drill construction, mobile device pushes drilling rod mobile to adjust work
Position, the curved opening in the two sides of sheet material along processing for welding;Sheet material continues to be transported to twist mechanism, and clamping device will
Sheet material is fixed, and driving mechanism drives clamping device rotation, and then locally carries out torsional deflection to sheet material, and more bond type flow-disturbings are made
The single tie of part;Arc groove by multiple ties along processing welds, to be processed into more bond type spoilers.
Beneficial effect:Using above-mentioned process equipment, the position that the tie of processing is only machined with curved opening is twisted, and is in
Existing intermittent flow-disturbing region, so that irregularities, flow-disturbing better effect is presented in the disorder coefficient of water flow;Since more ties are disturbed
Stream part has multiple tie welding to be composed, i.e., multiple ties act in tube bank simultaneously, effectively increase flow-disturbing efficiency, exchanges heat
Effect is good;It is compared with existing anisotropic tie, larger gap is presented between tie, causes resistance small water flow, so it is comprehensive
It can be stronger.
Further, the mobile device includes the linear stepping motor being fixedly connected on pedestal, and with linear stepping
The output end of motor is connected and is slidably connected at the sliding block of pedestal upper end.Linear stepping motor pushes directly on sliding block, and sliding block is again
Drive drilling rod mobile so as to adjust drilling station, structure is simple, linear stepping motor can emergency stop suddenly open, it is easy to control, be convenient for
It is accurately positioned.
Further, the bracket includes left support and right support positioned opposite, is all provided with circle on left support and right support
Hole;The clamping device includes the left-hand rotation rotating ring and right-hand rotation rotating ring being rotatably connected in circular hole, and be connected to left-hand rotation rotating ring and
The grip block of two parallel arrangements between right-hand rotation rotating ring.The smart structural design is clamped on grip block on the outside of sheet material, left
Swivel becket is rotated along left support, and right-hand rotation rotating ring is rotated along right support, while there are the spaces processed for sheet material at middle part.
Further, the driving mechanism includes the driven gear being connected on the grip block, and is nibbled with driven gear
The driving gear of conjunction, driving gear are connected with rotating electric machine by shaft, and the driving gear and rotating electric machine, which are all connected to, to be set
In on the mounting plate on pedestal.Rotating electric machine drives driving gear rotation, and driving gear drives driven gear to rotate again, thus band
Dynamic grip block rotation, realizes the torsion of sheet material.
Further, the pedestal includes bottom plate, four vertical posts being welded on bottom plate, and is welded on vertical top end
Crossbeam.Bottom plate can enhance the intensity of whole device supporting surface, and vertical posts are played a supporting role, and prevent from rocking, structure is more steady
Fixed, crossbeam is for installing other components.
Further, the left-hand rotation rotating ring is connected by rolling bearing with left support, and the right-hand rotation rotating ring passes through the axis of rolling
It holds and is connected with right support.Rolling bearing makes the rotation between left-hand rotation rotating ring and left support, between right-hand rotation rotating ring and right support more
Add smooth, while reducing abrasion.
Further, it is set on the rig floor there are two the groove for being located at drilling station, prevents drilling rod drilling from excessively connecing with rig floor
Touching damages drilling rod and rig floor.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the more bond type spoiler process equipment embodiments of the present invention;
Fig. 2 is the structural schematic diagram for the single tie that the present invention processes;
Fig. 3 is the structural schematic diagram for more bond type spoilers that the present invention processes;
Fig. 4 is the side structure schematic view for more bond type spoilers that the present invention processes.
Specific embodiment
Below by specific embodiment, the present invention is described in further detail:
Appended drawing reference in Figure of description includes:Bottom plate 1, vertical posts 11, crossbeam 12, mounting rack 2, pressure roller 21, rig floor
3, linear stepping motor 31, sliding block 32, drilling rod 33, twist mechanism 4, left support 411, right support 412, left-hand rotation rotating ring 421, right-hand rotation
Rotating ring 422, driving gear 43, driven gear 44, rotating electric machine 45, solder joint 5.
Embodiment is substantially as shown in Fig. 1:
Pedestal is installed on the ground, to improve the intensity of supporting surface, hot pressing roller mechanism, borehole drill construction and twist mechanism 4 according to
Secondary to be mounted on the base, which includes bottom plate 1 and four vertical posts 11 being welded on bottom plate 1, and is welded on vertical
The crossbeam 12 on 11 top of column.
Hot pressing roller mechanism includes being mounted on mounting rack 2 on bottom plate 1, and mounting rack 2 is equipped with two high temperature arranged up and down
Pressure roller 21, there are gap between pressure roller 21, which is the standard thickness of working sheet, and hot pressing roller mechanism adds sheet material
Heat makes sheet material be heated and be squeezed and deformed, while guaranteeing that sheet material has certain flexibility, is convenient for later period borehole drill construction and twist mechanism
4 processing, while hot pressing roller mechanism also achieves the transportation function of sheet material.
It is provided with strip-shaped hole on crossbeam 12, sliding block 32 is combined in strip-shaped hole, one end of sliding block 32 is equipped with along glide direction
Linear stepping motor 31, the output rod and sliding block 32 of linear stepping motor 31 are bolted, outwardly extending arrangement on crossbeam 12
There is the erecting bed of installation linear stepping motor 31.The lower end of sliding block 32 is equipped with drilling rod 33, and rig floor 3, rig floor are equipped on bottom plate 1
3 are located at the underface of drilling rod 33, open that there are two circular grooves on rig floor 3, are located at two drilling stations of sheet material, prevent
Drilling rod 33 drills and excessively contacts with rig floor 3, damages drilling rod 33 and rig floor 3.
Twist mechanism 4 includes left support 411, the right support 412 being welded on bottom plate 1, and left support 411 is provided with left circular hole,
Left-hand rotation rotating ring 421 is equipped with by ball bearing in left circular hole, the right circular hole opposite with left circular hole is provided on right support 412, it is right
Right-hand rotation rotating ring 422 is equipped with by ball bearing in circular hole, the collar extension of left-hand rotation rotating ring 421 is opposite with right cutting portion.Left-hand rotation rotating ring
It is bolted between 421 and right-hand rotation rotating ring 422 there are two parallel grip block, is provided with groove on the inside of grip block, this is recessed
Slot groove width is identical as sheet thickness.Crossbeam 12 is welded with mounting plate between left-hand rotation rotating ring 421 and right-hand rotation rotating ring 422, the installation
Driving gear 43 is installed, the motor output shaft installed on the driving gear 43 and crossbeam 12 is keyed on plate.The driving gear
43 engage with a semicircular driven gear 44, the non-face of gear both ends of the driven gear 44 and two clamping block weldings.Actively
The rotation of gear 43 drives driven gear 44 to rotate, and driven gear 44 then drives the grip block welded with it to rotate, with grip block spiral shell
It tethers the left-hand rotation rotating ring 421 connect and right-hand rotation rotating ring 422 then rotates synchronously.
Processing flow of the invention is:
1, successively advance along hot pressing roller mechanism, borehole drill construction and twist mechanism 4 when sheet transport;Sheet material should be into before this
Row trimming processing cuts sheet material along sheet length direction, forms the sheet material for meeting defined width.
2, sheet material is heat-treated, sheet material heats gap between pressure roller 21 and passes through, and sheet material is heated and ironed.
3, for sheet material using borehole drill construction, linear stepping motor 31 drives the sliding of sliding block 32 with mobile drilling rod 33, drilling rod 33
When being moved to corresponding station, i.e. starting drilling rod 33 drills, and drills through curved opening respectively at two edges of sheet material.
4, sheet material penetrates grip block inboard groove(Groove is parallel with sheet transport direction at this time), it is located at curved opening
When in grip block inboard groove, the rotation of motor driven driving gear 43 then drives driven gear 44 to rotate, the then band of driven gear 44
Dynamic grip block rotation, grip block drive sheet material torsion(I.e. groove and sheet transport direction have certain angle at this time), sheet material
I.e. single tie molding after being reversed at curved opening;Grip block is opened, sheet material is hot pressed roller mechanism driving and moves on, carries out down
The processing of one curved opening station.
5, tie generally uses air-cooled wind mode through supercooling, and single tie finished product is as shown in Figure 2.
6, three ties are arcuately open and are welded, solder joint 5 is as shown in Figure 3 and Figure 4, the angle between adjacent tie
It is 120 °, that is, is processed into this more bond type spoilers.
What has been described above is only an embodiment of the present invention, and the common sense such as well known specific structure and characteristic are not made herein in scheme
Excessive description.It, without departing from the structure of the invention, can be with it should be pointed out that for those skilled in the art
Several modifications and improvements are made, these also should be considered as protection scope of the present invention, these all will not influence what the present invention was implemented
Effect and patent practicability.The scope of protection required by this application should be based on the content of the claims, in specification
The records such as specific embodiment can be used for explaining the content of claim.
Claims (7)
1. a kind of more bond type spoiler process equipments, including pedestal, it is characterised in that:It further include the hot pressing being connected on pedestal
Roller mechanism, borehole drill construction and twist mechanism, the hot pressing roller mechanism include the mounting rack being connected on pedestal, are rotated on mounting rack
It is connected with two pressure rollers arranged up and down;The borehole drill construction includes drilling rod, rig floor and the mobile dress for controlling drilling rod movement
It sets, wherein the mobile device is slidably connected at pedestal upper end, the drilling rod is fixedly connected on the mobile device, and the rig floor connects
Connect on pedestal and be located at the underface of drilling rod;The twist mechanism includes bracket and the clamping that is rotatably connected on bracket
Mechanism, the clamping device are connected with the driving mechanism for driving clamping device to rotate.
2. more bond type spoiler process equipments according to claim 1, it is characterised in that:The mobile device includes solid
Surely the linear stepping motor that is connected on pedestal and it is connected with the output end of linear stepping motor and is slidably connected at pedestal
The sliding block of upper end.
3. more bond type spoiler process equipments according to claim 2, it is characterised in that:The bracket includes opposite cloth
The left support and right support set all are provided with circular hole on left support and right support;The clamping device includes being rotatably connected on circular hole
The grip block of interior left-hand rotation rotating ring and right-hand rotation rotating ring and two parallel arrangements being connected between left-hand rotation rotating ring and right-hand rotation rotating ring.
4. more bond type spoiler process equipments according to claim 3, it is characterised in that:The driving mechanism includes connecting
The driven gear on the grip block and the driving gear with driven gear engagement are connect, driving gear is connected with by shaft
Rotating electric machine, the driving gear and rotating electric machine are all connected on the mounting plate on pedestal.
5. more bond type spoiler process equipments according to claim 4, it is characterised in that:The pedestal includes bottom plate,
Four vertical posts being welded on bottom plate and the crossbeam for being welded on vertical top end.
6. more bond type spoiler process equipments according to claim 5, it is characterised in that:The left-hand rotation rotating ring passes through rolling
Dynamic bearing is connected with left support, and the right-hand rotation rotating ring is connected by rolling bearing with right support.
7. more bond type spoiler process equipments according to claim 6, it is characterised in that:There are two being set on the rig floor
Positioned at the groove of drilling station.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611090564.4A CN106736573B (en) | 2016-12-01 | 2016-12-01 | More bond type spoiler process equipments |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611090564.4A CN106736573B (en) | 2016-12-01 | 2016-12-01 | More bond type spoiler process equipments |
Publications (2)
Publication Number | Publication Date |
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CN106736573A CN106736573A (en) | 2017-05-31 |
CN106736573B true CN106736573B (en) | 2018-11-16 |
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CN201611090564.4A Expired - Fee Related CN106736573B (en) | 2016-12-01 | 2016-12-01 | More bond type spoiler process equipments |
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Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
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FR1140372A (en) * | 1954-09-17 | 1957-07-19 | Thomson Houston Comp Francaise | Electric lamp and similar devices |
US20050173380A1 (en) * | 2004-02-09 | 2005-08-11 | Carbone Frank L. | Directed energy net shape method and apparatus |
CN103639708B (en) * | 2013-11-20 | 2017-01-04 | 重庆环际低碳节能技术开发有限公司 | Spiral band process equipment |
CN106002270A (en) * | 2016-06-22 | 2016-10-12 | 重庆渝青机械配件制造有限公司 | Turbulent flow strap machining device |
CN105945529B (en) * | 2016-06-22 | 2018-07-03 | 重庆渝青机械配件制造有限公司 | Flow-disturbing band processing technology |
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Granted publication date: 20181116 Termination date: 20191201 |