CN106736509A - A kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine - Google Patents

A kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine Download PDF

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Publication number
CN106736509A
CN106736509A CN201611080042.6A CN201611080042A CN106736509A CN 106736509 A CN106736509 A CN 106736509A CN 201611080042 A CN201611080042 A CN 201611080042A CN 106736509 A CN106736509 A CN 106736509A
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China
Prior art keywords
charging tray
installation
operator
stepper motor
motor
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CN201611080042.6A
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CN106736509B (en
Inventor
姚兴标
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Hangzhou Huagui electromechanical Co., Ltd
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HANGZHOU HUAGUI ELECTROMECHANICAL MANUFACTURE CO Ltd
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Priority to CN201611080042.6A priority Critical patent/CN106736509B/en
Publication of CN106736509A publication Critical patent/CN106736509A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/002Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units stationary whilst being composed

Abstract

Left and right is driven to take the assembly method for boring automatic diamond ironing machine the present invention relates to a kind of automatic diamond ironing machine, more particularly to a kind of motor.Carry out according to the following steps:Oscillating spindle → installation sliding block, guide rail, the lower brill stepper motor of tooth bar → installation, gear → installation swing stepper motor, large and small belt wheel, Timing Belt → installation the charging tray main shaft with gear → installation charging tray component → installation vacuum generator, magnetic valve → installation electric control panel, test → detecting electric, gas circuit, mechanical action flow → registration detection data, install housing are installed.A kind of motor drives left and right to take the assembly method lifting assembling speed for boring automatic diamond ironing machine, improves assembly precision, lifts product quality.

Description

A kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine
Technical field
Left and right is driven to take the assembling for boring automatic diamond ironing machine the present invention relates to a kind of automatic diamond ironing machine, more particularly to a kind of motor Method.
Background technology
The swollen automatic diamond ironing machine assembling of prior art is complicated, causes efficiency low, it is impossible to meet existing demand.
The content of the invention
The present invention mainly solves the deficiencies in the prior art, there is provided a kind of assemble flow is scientific and reasonable, assembling essence A kind of degree motor high drives left and right to take the assembly method for boring automatic diamond ironing machine.
Above-mentioned technical problem of the invention is mainly what is be addressed by following technical proposals:
A kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine, carries out according to the following steps:
(1), oscillating spindle is installed:
Installation is first had to be installed on main shaft on axle sleeve, and axle sleeve is first installed additional the oily kettle for being put into after collar and being heated to 180 °C In, 2 minutes rear axle housings expand because of heating, pull out and are put into large and small bearing;Then axle sleeve is vertically disposed on die of hydraulic machine, Oscillating spindle is vertically pressed into axle sleeve, notices that pressure cannot be greater than 120kg;Should first check for whether main shaft is suppressed after installation In place, whether there is gap between big bearing;After by bad part eject, the main shaft that will be installed in axle sleeve is placed in machine on testing stand, Accelerate to 3000rpm and continue 10 minutes, it is certified products to be measured relative to environment temperature rise≤8 DEG C with infrared thermometer;Pacified Loaded on machine head plate, hang up flow label and register testing result, stamp operator's job number;
(2), sliding block, guide rail, tooth bar are installed:
The sliding block of line slideway is installed on oscillating spindle top by " sliding block installation mold ", after fastening on mould i.e. When detect, it is desirable to its center and main shaft concentricity≤0.01mm, then guide rail, tooth bar are installed, it is desirable to tooth bar essence after grinding Degree reaches and meets 5 grades of DIN3962 standards, and tooth form normal is away from 8.5 ± 0.01mm of the alignment of shafts after installing tooth bar;Fastening tooth bar, Tooth bar front end is installed by component suction nozzle;Installation parameter is registered on flow label, operator's job number is stamped;
(3), lower brill stepper motor, gear are installed:
Notice that pressure must not by the lower brill stepper motor front end shaft of its vertical press-in by hydraulic press first by little gear More than 90kg, two fastening screws of little gear have one must be right against on the chamfered edge of stepper motor projecting shaft, then two Individual screw is screwed on and scribbles the interior hexagonal trip bolt of middle intensity screw thread fastening glue (242 series) and tighten respectively;Next step will be walked Stepper motor is installed on motor cabinet, will be equipped with little gear by motor installation mold, the motor cabinet of stepper motor is fixedly installed in On machine head plate, detection require the concentricity of motor center and oscillating spindle reach≤0.02mm, wheel and rack gap≤ 0.02mm;Then stir oscillating spindle with hand, it is desirable to main axis, tooth bar up and down flexibly, gapless, detect it is qualified after in flow Installation parameter is registered on label, operator's job number is stamped;
(4), install and swing stepper motor, large and small belt wheel, Timing Belt:
Big belt wheel, small pulley are respectively arranged in oscillating spindle by key pin, screw, are swung on stepper motor and is fastened; The swing stepper motor that will be equipped with small pulley is installed on motor cabinet, and motor cabinet is installed on machine head plate, puts Timing Belt, peace Dress synchronous belt tension device is tensioned to it:
Tension calculation is as follows:Pilled-in selvedge tensile force:1250Pd/V N
Slack list tensile force:250Pd/V N
V--- belt speed in formula, unit m/s;Pd--- design power, Pd=Ka*P KW
Ka--- application factors, P--- nominal powers
Highest belt speed is 2m/s on the machine, and nominal power takes 50W, and application factor is because operationally belt wheel is for repeatedly 's:Start → rotating forward acceleration → at the uniform velocity → acceleration of slowing down → stop → starting → invert → at the uniform velocity → slow down → stop →..., institute To take 10, draw:Pilled-in selvedge tensile force=312.5N, slack list tensile force=62.5N;This numerical value, adjustment tensioning dress are pressed with dynamometer Put.Fastening bolt, installation parameter is registered on flow label, operator's job number is stamped;
So far, head section installation.
(5), the charging tray main shaft with gear is installed:
Two bearings are pressed into the bearing guard of outer charging tray by forcing press, mould, then by the charging tray main shaft with gear Charging tray main shaft is adjusted to " 0 " by press-in bearing inner race, adjusting nut of then screwing on the gap of outer charging tray, loads onto interior charging tray fastening Afterwards, charging tray in rotating, detects, rotating torque answers≤2Nm with rotating torque instrument;Installation parameter is registered on flow label, is beaten Upper operator's job number;
(6), install and drive charging tray stepper motor, little gear:
Vertically is pressed on the shaft of charging tray stepper motor front end for it by hydraulic press by charging tray little gear, two of little gear Fastening screw has one must be right against on the chamfered edge of stepper motor projecting shaft, then strong in two screws are screwed on scribble respectively The interior hexagonal trip bolt of degree screw thread fastening glue (242 series) is simultaneously tightened;The motor that will be equipped with little gear again is installed to motor peace On dress plate, after trip bolt, installing plate is assembled to outer charging tray, little gear is engaged with the gear of charging tray main shaft, gap adjustment It is 0.1mm;Installation parameter is registered on flow label, operator's job number is stamped;
(7), charging tray component is installed:
The charging tray component of the left and right that will be assembled two, is installed on machine head plate by installing plate;Two interior charging trays and head Plate center vertical line angle is respectively+55 ° ± 0.05 ° and -55 ° ± 0.05 °;The upper and lower screw of suction nozzle on adjustment swinging axle, when it It is 0.2 ± 0.05mm with charging tray gap when being respectively perpendicular to left and right charging tray;After the completion of adjustment, each screw will be fastened.In flow mark Sign registration installation parameter, stamp operator's job number;
(8), vacuum generator, magnetic valve are installed:
Vacuum generator, magnetic valve are installed, it is desirable to which the intake manifold length of vacuum generator is controlled in 120 ± 1mm, escaping pipe Length is controlled in 200 ± 2mm, magnetic valve front end airflow 150 ± 2mm of pipe, 100 ± 2mm of rear end escaping pipe;On flow label Stamp operator's job number;
(9), electric control panel, test are installed:
Master control plate material covers Copper Foil phenol aldehyde glass cloth laminated board and is made, and the metallization via requirement in wiring board is secondary heavy Copper sealing of hole, blind hole reliability is by more than electric current 3A, wiring board any surface finish after SMT attachment welding, after tested qualified rear entrance Fixing link;
4 groups of connection winding displacements, connections, 5 groups of power lines, 3 RCAs and high frequency electric source lines need to be by performance detection, anti-drawings Stretch detection;
Master control borad, display board, power panel are fixedly installed in correspondence position in control cabinet respectively, each circuit is connected.Verification Linkage flag, stamps operator's job number on flow label;
(10), detecting electric, gas circuit, mechanical action flow:
Check each linkage flag first, tracheae, whether circuit connection is correct, have non-loosening;It is powered, making sheet self-inspection to be controlled is complete Cheng Hou, checks display screen initial data, excludes alarm project;
A:Adjustment left swing " 0 " position, it is desirable to when suction nozzle is perpendicular to left charging tray, built-in left swing " 0 " position deviation is 50, to upper machine Debugging is allowed some leeway;
B:Adjust right pendulum " 0 " position, it is desirable to when suction nozzle is perpendicular to right charging tray, built-in left swing " 0 " position deviation is 50;
C:Lower brill stepper motor " 0 " position of adjustment, it is desirable to when suction nozzle is perpendicular to right charging tray and apart from charging tray be 0.2mm when, Built-in lower brill " 0 " position deviation is 30;
D:Testing results program, " test " is started at operator control panel interface, is automatically performed by program:It is left suction bore → ajust → under Brill → rollback →... is bored → ajusted → descends in brill → retract → right suction, is repeated 300 times, testing process alarm free;Arranged as faulty " test " is restarted after removing, until completing occurs in operator control panel;Installation parameter is registered on flow label, operator's work is stamped Number;
(11), registration detection data, install housing:
Left and right after installation is taken into the automatic hot fix machine head of brill formula to register and give a Unified number, by number label It is fixed in head, all data, operator message on flow label is registered in computer product archives according to numbering, by machine Device installs shell, pad pasting, orders label, specification label, grounding tag, warning mark;Packaging vanning;
The left and right takes the automatic hot fix machine head of brill formula and can be individually attached in composition single head in automatic diamond ironing machine frame or bull certainly Dynamic diamond ironing machine, is also mountable on embroidery machine, quilter, composition embroidery-rhinestone all-in-one, quilting rhinestone all-in-one.
Each part in method and step is all known technology.
Therefore, a kind of motor of the invention drives left and right to take the assembly method for boring automatic diamond ironing machine, lifts assembling speed, carries Assembly precision high, lifts product quality.
Specific embodiment
Below by embodiment, technical scheme is described in further detail.
Embodiment 1:A kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine, carries out according to the following steps:
(1), oscillating spindle is installed:
Installation is first had to be installed on main shaft on axle sleeve, and axle sleeve is first installed additional the oily kettle for being put into after collar and being heated to 180 °C In, 2 minutes rear axle housings expand because of heating, pull out and are put into large and small bearing;Then axle sleeve is vertically disposed on die of hydraulic machine, Oscillating spindle is vertically pressed into axle sleeve, notices that pressure cannot be greater than 120kg;Should first check for whether main shaft is suppressed after installation In place, whether there is gap between big bearing;After by bad part eject, the main shaft that will be installed in axle sleeve is placed in machine on testing stand, Accelerate to 3000rpm and continue 10 minutes, it is certified products to be measured relative to environment temperature rise≤8 DEG C with infrared thermometer;Pacified Loaded on machine head plate, hang up flow label and register testing result, stamp operator's job number;
(2), sliding block, guide rail, tooth bar are installed:
The sliding block of line slideway is installed on oscillating spindle top by " sliding block installation mold ", after fastening on mould i.e. When detect, it is desirable to its center and main shaft concentricity≤0.01mm, then guide rail, tooth bar are installed, it is desirable to tooth bar essence after grinding Degree reaches and meets 5 grades of DIN3962 standards, and tooth form normal is away from 8.5 ± 0.01mm of the alignment of shafts after installing tooth bar;Fastening tooth bar, Tooth bar front end is installed by component suction nozzle;Installation parameter is registered on flow label, operator's job number is stamped;
(3), lower brill stepper motor, gear are installed:
Notice that pressure must not by the lower brill stepper motor front end shaft of its vertical press-in by hydraulic press first by little gear More than 90kg, two fastening screws of little gear have one must be right against on the chamfered edge of stepper motor projecting shaft, then two Individual screw is screwed on and scribbles the interior hexagonal trip bolt of middle intensity screw thread fastening glue (242 series) and tighten respectively;Next step will be walked Stepper motor is installed on motor cabinet, will be equipped with little gear by motor installation mold, the motor cabinet of stepper motor is fixedly installed in On machine head plate, detection require the concentricity of motor center and oscillating spindle reach≤0.02mm, wheel and rack gap≤ 0.02mm;Then stir oscillating spindle with hand, it is desirable to main axis, tooth bar up and down flexibly, gapless, detect it is qualified after in flow Installation parameter is registered on label, operator's job number is stamped;
(4), install and swing stepper motor, large and small belt wheel, Timing Belt:
Big belt wheel, small pulley are respectively arranged in oscillating spindle by key pin, screw, are swung on stepper motor and is fastened; The swing stepper motor that will be equipped with small pulley is installed on motor cabinet, and motor cabinet is installed on machine head plate, puts Timing Belt, peace Dress synchronous belt tension device is tensioned to it:
Tension calculation is as follows:Pilled-in selvedge tensile force:1250Pd/V N
Slack list tensile force:250Pd/V N
V--- belt speed in formula, unit m/s;Pd---Design power, Pd=Ka*P KW
Ka--- application factors, P--- nominal powers
Highest belt speed is 2m/s on the machine, and nominal power takes 50W, and application factor is because operationally belt wheel is for repeatedly 's:Start → rotating forward acceleration → at the uniform velocity → acceleration of slowing down → stop → starting → invert → at the uniform velocity → slow down → stop →..., institute To take 10, draw:Pilled-in selvedge tensile force=312.5N, slack list tensile force=62.5N;This numerical value, adjustment tensioning dress are pressed with dynamometer Put.Fastening bolt, installation parameter is registered on flow label, operator's job number is stamped;
So far, head section installation.
(5), the charging tray main shaft with gear is installed:
Two bearings are pressed into the bearing guard of outer charging tray by forcing press, mould, then by the charging tray main shaft with gear Charging tray main shaft is adjusted to " 0 " by press-in bearing inner race, adjusting nut of then screwing on the gap of outer charging tray, loads onto interior charging tray fastening Afterwards, charging tray in rotating, detects, rotating torque answers≤2Nm with rotating torque instrument;Installation parameter is registered on flow label, is beaten Upper operator's job number;
(6), install and drive charging tray stepper motor, little gear:
Vertically is pressed on the shaft of charging tray stepper motor front end for it by hydraulic press by charging tray little gear, two of little gear Fastening screw has one must be right against on the chamfered edge of stepper motor projecting shaft, then strong in two screws are screwed on scribble respectively The interior hexagonal trip bolt of degree screw thread fastening glue (242 series) is simultaneously tightened;The motor that will be equipped with little gear again is installed to motor peace On dress plate, after trip bolt, installing plate is assembled to outer charging tray, little gear is engaged with the gear of charging tray main shaft, gap adjustment It is 0.1mm;Installation parameter is registered on flow label, operator's job number is stamped;
(7), charging tray component is installed:
The charging tray component of the left and right that will be assembled two, is installed on machine head plate by installing plate;Two interior charging trays and head Plate center vertical line angle is respectively+55 ° ± 0.05 ° and -55 ° ± 0.05 °;The upper and lower screw of suction nozzle on adjustment swinging axle, when it It is 0.2 ± 0.05mm with charging tray gap when being respectively perpendicular to left and right charging tray;After the completion of adjustment, each screw will be fastened.In flow mark Sign registration installation parameter, stamp operator's job number;
(8), vacuum generator, magnetic valve are installed:
Vacuum generator, magnetic valve are installed, it is desirable to which the intake manifold length of vacuum generator is controlled in 120 ± 1mm, escaping pipe Length is controlled in 200 ± 2mm, magnetic valve front end airflow 150 ± 2mm of pipe, 100 ± 2mm of rear end escaping pipe;On flow label Stamp operator's job number;
(9), electric control panel, test are installed:
Master control plate material covers Copper Foil phenol aldehyde glass cloth laminated board and is made, and the metallization via requirement in wiring board is secondary heavy Copper sealing of hole, blind hole reliability is by more than electric current 3A, wiring board any surface finish after SMT attachment welding, after tested qualified rear entrance Fixing link;
4 groups of connection winding displacements, connections, 5 groups of power lines, 3 RCAs and high frequency electric source lines need to be by performance detection, anti-drawings Stretch detection;
Master control borad, display board, power panel are fixedly installed in correspondence position in control cabinet respectively, each circuit is connected.Verification Linkage flag, stamps operator's job number on flow label;
(10), detecting electric, gas circuit, mechanical action flow:
Check each linkage flag first, tracheae, whether circuit connection is correct, have non-loosening;It is powered, making sheet self-inspection to be controlled is complete Cheng Hou, checks display screen initial data, excludes alarm project;
A:Adjustment left swing " 0 " position, it is desirable to when suction nozzle is perpendicular to left charging tray, built-in left swing " 0 " position deviation is 50, to upper machine Debugging is allowed some leeway;
B:Adjust right pendulum " 0 " position, it is desirable to when suction nozzle is perpendicular to right charging tray, built-in left swing " 0 " position deviation is 50;
C:Lower brill stepper motor " 0 " position of adjustment, it is desirable to when suction nozzle is perpendicular to right charging tray and apart from charging tray be 0.2mm when, Built-in lower brill " 0 " position deviation is 30;
D:Testing results program, " test " is started at operator control panel interface, is automatically performed by program:It is left suction bore → ajust → under Brill → rollback →... is bored → ajusted → descends in brill → retract → right suction, is repeated 300 times, testing process alarm free;Arranged as faulty " test " is restarted after removing, until completing occurs in operator control panel;Installation parameter is registered on flow label, operator's work is stamped Number;
(11), registration detection data, install housing:
Left and right after installation is taken into the automatic hot fix machine head of brill formula to register and give a Unified number, by number label It is fixed in head, all data, operator message on flow label is registered in computer product archives according to numbering, by machine Device installs shell, pad pasting, orders label, specification label, grounding tag, warning mark;Packaging vanning;
The left and right takes the automatic hot fix machine head of brill formula and can be individually attached in composition single head in automatic diamond ironing machine frame or bull certainly Dynamic diamond ironing machine, is also mountable on embroidery machine, quilter, composition embroidery-rhinestone all-in-one, quilting rhinestone all-in-one.

Claims (1)

1. a kind of motor drives left and right to take the assembly method for boring automatic diamond ironing machine, it is characterised in that carry out according to the following steps:
(1), oscillating spindle is installed:
Installation first has to be installed on main shaft on axle sleeve, is put into the oily kettle for being heated to 180 °C after first installing axle sleeve additional collar, 2 Minute rear axle housing expands because of heating, pulls out and is put into large and small bearing;Then axle sleeve is vertically disposed on die of hydraulic machine, will be put Dynamic main shaft is vertically pressed into axle sleeve, notices that pressure cannot be greater than 120kg;Should first check for whether main shaft is pressed into after installation Whether position, also have gap between big bearing;After by bad part eject, the main shaft that will be installed in axle sleeve is placed in machine on testing stand, plus Speed continues 10 minutes to 3000rpm, and it is certified products to be measured relative to environment temperature rise≤8 DEG C with infrared thermometer;Installed In machine head plate, hang up flow label and register testing result, stamp operator's job number;
(2), sliding block, guide rail, tooth bar are installed:
The sliding block of line slideway is installed on oscillating spindle top by " sliding block installation mold ", is examined immediately on mould after fastening Survey, it is desirable to its center and main shaft concentricity≤0.01mm, then guide rail, tooth bar are installed, it is desirable to which tooth bar precision after grinding reaches To 5 grades of DIN3962 standards are met, tooth form normal is away from 8.5 ± 0.01mm of the alignment of shafts after installing tooth bar;Fastening tooth bar, in tooth bar Front end is installed by component suction nozzle;Installation parameter is registered on flow label, operator's job number is stamped;
(3), lower brill stepper motor, gear are installed:
Notice that pressure cannot be greater than by the lower brill stepper motor front end shaft of its vertical press-in by hydraulic press first by little gear 90kg, two fastening screws of little gear have one must be right against on the chamfered edge of stepper motor projecting shaft, then in two spiral shells Screw on respectively and scribble the interior hexagonal trip bolt of middle intensity screw thread fastening glue (242 series) and tighten in hole;Next step is electric by stepping Machine is installed on motor cabinet, will be equipped with little gear by motor installation mold, the motor cabinet of stepper motor is fixedly installed in head On plate, detection requires that motor center and the concentricity of oscillating spindle reach≤0.02mm, the gap≤0.02mm of wheel and rack; Then stir oscillating spindle with hand, it is desirable to main axis, tooth bar up and down flexibly, gapless, detect it is qualified after on flow label Register installation parameter, stamp operator's job number;
(4), install and swing stepper motor, large and small belt wheel, Timing Belt:
Big belt wheel, small pulley are respectively arranged in oscillating spindle by key pin, screw, are swung on stepper motor and is fastened;Will dress The swing stepper motor for having small pulley is installed on motor cabinet, and motor cabinet is installed on machine head plate, puts Timing Belt, installs same Step band tensioning apparatus is tensioned to it:
Tension calculation is as follows:Pilled-in selvedge tensile force:1250Pd/V N
Slack list tensile force:250Pd/V N
V--- belt speed in formula, unit m/s;Pd--- design power, Pd=Ka*P KW
Ka--- application factors, P--- nominal powers
Highest belt speed is 2m/s on the machine, and nominal power takes 50W, and application factor is repeatedly due to operationally belt wheel:Open Dynamic → rotating forward acceleration → at the uniform velocity → acceleration of slowing down → stop → starting → invert → at the uniform velocity → slow down → stop →..., so taking 10, draw:Pilled-in selvedge tensile force=312.5N, slack list tensile force=62.5N;This numerical value is pressed with dynamometer, tensioning apparatus is adjusted.Tightly Fixing bolt, installation parameter is registered on flow label, operator's job number is stamped;
So far, head section installation.
(5), the charging tray main shaft with gear is installed:
Two bearings are pressed into the bearing guard of outer charging tray by forcing press, mould, then the charging tray main shaft with gear is pressed into Charging tray main shaft is adjusted to " 0 " by bearing inner race, adjusting nut of then screwing on the gap of outer charging tray, after loading onto interior charging tray fastening, Charging tray in rotating, detects, rotating torque answers≤2Nm with rotating torque instrument;Installation parameter is registered on flow label, behaviour is stamped Author ID;
(6), install and drive charging tray stepper motor, little gear:
By charging tray little gear by hydraulic press by its vertical press-in charging tray stepper motor front end shaft, two of little gear fasten Screw has one must be right against on the chamfered edge of stepper motor projecting shaft, then the intensity spiral shell in two screws are screwed on scribble respectively The interior hexagonal trip bolt of line fastening glue (242 series) is simultaneously tightened;The motor that will be equipped with little gear again is installed to motor mounting plate On, after trip bolt, installing plate is assembled to outer charging tray, little gear to be engaged with the gear of charging tray main shaft, gap is adjusted to 0.1mm;Installation parameter is registered on flow label, operator's job number is stamped;
(7), charging tray component is installed:
The charging tray component of the left and right that will be assembled two, is installed on machine head plate by installing plate;In two interior charging trays and machine head plate Heart vertical line angle is respectively+55 ° ± 0.05 ° and -55 ° ± 0.05 °;The upper and lower screw of suction nozzle on adjustment swinging axle, when its difference It is 0.2 ± 0.05mm with charging tray gap during perpendicular to left and right charging tray;After the completion of adjustment, each screw will be fastened.On flow label Register installation parameter, stamp operator's job number;
(8), vacuum generator, magnetic valve are installed:
Vacuum generator, magnetic valve are installed, it is desirable to which the intake manifold length of vacuum generator is controlled in 120 ± 1mm, outlet length of tube Control in 200 ± 2mm, magnetic valve front end airflow 150 ± 2mm of pipe, 100 ± 2mm of rear end escaping pipe;Stamped on flow label Operator's job number;
(9), electric control panel, test are installed:
Master control plate material covers Copper Foil phenol aldehyde glass cloth laminated board and is made, the secondary heavy copper envelope of the metallization via requirement in wiring board Hole, blind hole reliability passes through more than electric current 3A, and wiring board any surface finish after SMT attachment welding is qualified rear into installation after tested Link;
4 groups of connection winding displacements, connection, 5 groups of power lines, 3 RCAs and high frequency electric source lines need to be examined by performance detection, anti-stretching Survey;
Master control borad, display board, power panel are fixedly installed in correspondence position in control cabinet respectively, each circuit is connected.Verification connection Mark, stamps operator's job number on flow label;
(10), detecting electric, gas circuit, mechanical action flow:
Check each linkage flag first, tracheae, whether circuit connection is correct, have non-loosening;It is powered, making sheet self-inspection to be controlled is completed Afterwards, display screen initial data is checked, alarm project is excluded;
A:Adjustment left swing " 0 " position, it is desirable to when suction nozzle is perpendicular to left charging tray, built-in left swing " 0 " position deviation is 50, gives the debugging of upper machine Allow some leeway;
B:Adjust right pendulum " 0 " position, it is desirable to when suction nozzle is perpendicular to right charging tray, built-in left swing " 0 " position deviation is 50;
C:Lower brill stepper motor " 0 " position of adjustment, it is desirable to when suction nozzle is perpendicular to right charging tray and apart from charging tray be 0.2mm when, it is built-in Lower brill " 0 " position deviation is 30;
D:Testing results program, " test " is started at operator control panel interface, is automatically performed by program:Left suction bores → ajusts → and lower brill → Brill → rollback →... is bored → ajusted → descends in rollback → right suction, is repeated 300 times, testing process alarm free;After faulty i.e. exclusion Restarting " test ", until completing occurs in operator control panel;Installation parameter is registered on flow label, operator's job number is stamped;
(11), registration detection data, install housing:
Left and right after installation is taken into the automatic hot fix machine head of brill formula to register and give a Unified number, number label is fixed In in head, all data, operator message on flow label are registered in computer product archives according to numbering, machine is pacified Casing, pad pasting, orders label, specification label, grounding tag, warning mark;Packaging vanning;
The left and right takes the automatic hot fix machine head of brill formula and can be individually attached scalds automatically in composition single head or bull in automatic diamond ironing machine frame Rig, is also mountable on embroidery machine, quilter, composition embroidery-rhinestone all-in-one, quilting rhinestone all-in-one.
CN201611080042.6A 2016-11-30 2016-11-30 A kind of motor driven or so takes the assembly method for boring automatic diamond ironing machine Active CN106736509B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109604985A (en) * 2018-11-16 2019-04-12 湖州师范学院 Tubulose glass-fiber-fabric stacks carrier assembly method

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