Summary of the invention
In view of the above situation, it is necessary to a kind of slow-roll stabilization be provided and the high boring cutter of machining accuracy and added using above-mentioned boring cutter
The method in work hole.
A kind of boring cutter, for carrying out hole machined to workpiece, which includes knife handle, boring head body, fine tuning actuator, balance tune
Mechanism, detector, controller, knife bar and blade are saved, which is used for external processing unit (plant), which is slideably positioned in this
On knife handle, the fine tuning actuator, the balance adjustment mechanism, the detector, the controller, the knife bar are set on the boring head body,
The blade is set to the one end of the knife bar far from the boring head body, and the fine tuning actuator is for driving boring head body to move relative to knife handle
Dynamic, which can detect the radial displacement of knife bar and blade relative to the central axis of knife handle, which can control this
The work of actuator and balance adjustment mechanism is finely tuned, which includes counter-driving element and regulating part, the balance tune
Section part is set on the boring head body, which is slideably positioned on the boring head body, which can drive the adjusting
The mobile central axis with close to or far from the knife handle of part is to balance the central axis of the knife bar and the blade relative to the knife handle
The radial displacement rotation imbalance that generates the boring cutter adjust the rotation dynamic balancing of the boring cutter.
A method of hole is processed using boring cutter comprising following steps:
The knife handle of boring cutter is installed on the main shaft of processing unit (plant);
Aperture R is processed needed for the control panel input of controller0, dynamic balance accuracy grade G0, speed of mainshaft n, select
The parameters such as knife bar and blade number;
Controller is according to the processing aperture R of input0Control fine tuning actuator passes through first gear, second gear, worm screw band
Dynamic driving member rotation to drive ontology mobile and by the processing aperture adjustment of boring cutter to preset theoretical pore R1;
Starting the processing unit (plant) rotates the boring cutter according to the revolving speed n of setting, and detector detects knife bar and blade is opposite
In the central axis of the knife handle radial displacement x and feed back to the controller;
The radial displacement x control counter-driving element for the knife bar and blade that the controller is fed back according to the detector, which drives, to be adjusted
Part is mobile to make the boring cutter reach the dynamic balance accuracy grade G of setting0Tolerance;
The processing unit (plant) drives boring cutter to carry out hole machined, aperture R of the detector to preliminary processed hole to workpiece2It carries out
It measures and feeds back to the controller;
The aperture R that the controller feeds back the detector2With preset theoretical pore R1It compares to control fine tuning drive
The processing aperture that moving part adjusts the boring cutter carries out poor benefit, to process aperture R needed for reaching0Tolerance;
The boring cutter continues to process according to the processing aperture after above-mentioned adjusting to the workpiece, is finally completed and adds to the hole of the workpiece
Work.
Above-mentioned boring cutter and using above-mentioned boring cutter processing hole method by the way that balance adjustment mechanism is arranged on boring head body, balance
The counter-driving element driving regulating part of regulating mechanism it is mobile with close to or far from the knife handle central axis to balance knife bar and
The rotation that blade adjusts the boring cutter relative to the rotation imbalance that the radial displacement of the central axis of knife handle generates boring cutter is dynamic flat
Weighing apparatus, and then improve the machining accuracy of boring cutter.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that the described embodiment is only a part of the embodiment of the present invention, instead of all the embodiments.Based on this
Embodiment in invention, all other reality obtained by those of ordinary skill in the art without making creative efforts
Example is applied, shall fall within the protection scope of the present invention.
It should be noted that it can make to be directly connected to another when a component is considered as " connection " another component
One component may be simultaneously present the component being centrally located.When a component is considered as " setting exists " another component,
It can make to be set up directly on another component or may be simultaneously present the component being centrally located.
Unless otherwise defined, all technical and scientific terms used herein and belong to technical field of the invention
The normally understood meaning of technical staff is identical.Term as used herein in the specification of the present invention is intended merely to description tool
The purpose of the embodiment of body, it is not intended that in the limitation present invention.Term " and or " used herein includes one or more phases
Any and all combinations of the listed item of pass.
Please refer to Fig. 1, the present invention provides a kind of boring cutter 100.Boring cutter 100 is used to add workpiece (not shown) progress hole
Work comprising knife handle 10, boring head body 20, micro-adjusting mechanism 30, balance adjustment mechanism 40, detector 50, controller 60, knife bar 70,
And blade 80.Knife handle 10 can be external in a processing unit (plant) (not shown) so that processing unit (plant) driving boring cutter 100 rotates.Boring head
Body 20 is slideably positioned on knife handle 10.Micro-adjusting mechanism 30 is set on boring head body 20 to adjust boring head body 20 relative to knife handle 10 and move
It is dynamic.Balance adjustment mechanism 40 is set to the dynamic balancing adjusted when the rotation of entire boring cutter 100 on boring head body 20.Detector 50 is arranged
In on boring head body 20 to detect the radial displacement of knife bar 70 and blade 80 relative to the central axis OA of knife handle 10.Controller 60 is used for
Control the work of micro-adjusting mechanism 30 and balance adjustment mechanism 40.Knife bar 70 is set to one end of boring head body 20.Blade 80 is set to
The free end of knife bar 70 is for cutting workpiece.
Referring to Fig. 2, knife handle 10 is generally cylindrical in the present embodiment, one end offers sliding slot 11.
Referring to Fig. 4, boring head body 20 includes ontology 21, perforating 22, stepped hole 23, mounting hole 24, directed cavity 25 (as schemed
Shown in 5), supporting piece 26 and card slot 27.The generally rectangular shaped block of ontology 21 comprising first surface 211 and and first surface
211 opposite second surfaces 212.One end of ontology 21 is slideably positioned in the sliding slot 11 of knife handle 10.Perforating 22 is opened in this
One end of body 21.Perforating 22 is located substantially at the substantial middle position of 21 1 end face of ontology.Stepped hole 23 is opened in ontology 21
Side and gos deep into ontology 21 and be connected with perforating 22.Mounting hole 24 is opened on first surface 211 and gos deep into ontology 21 and platform
Rank hole 23 is connected.
Referring to Fig. 5, stepped hole 23 includes first step hole portion 231 and second step hole portion 232 in the present embodiment.The
One step hole portion 231 is opened in the side of ontology 21.Second step hole portion 232 is connected with one end of first step hole portion 231
And gos deep into ontology 21 and be connected with perforating 22.The aperture of first step hole portion 231 is greater than the aperture of second step hole portion 232.
As shown in fig. 6, mounting hole 24 includes the first mounting hole 241 and the second mounting hole 242.First mounting hole 241 is opened in
On first surface 211.Second mounting hole 242 is connected with one end of the first mounting hole 241 and gos deep into ontology 21 and first
Step hole portion 231 is connected.The aperture of first mounting hole 241 is greater than the aperture of the second mounting hole 242.
Directed cavity 25 is opened in ontology 21 and close to side of the ontology 21 far from stepped hole 23.In the present embodiment, such as Fig. 6
Shown, directed cavity 25 is substantially semicircular arc and the both ends of directed cavity 25 are circumferentially extended around ontology 21, and the section of directed cavity 25 is big
Cause it is T-shaped, but not limited to this, in other embodiments, directed cavity 25 can be it is linear, directed cavity 25 is deep by the side of ontology 21
Enter in ontology 21, directed cavity 25 can also be for through the through-hole of 21 opposite sides of ontology.
Supporting piece 26 is substantially cylindrical.Supporting piece 26 is set in first step hole portion 231.
Referring to Fig. 3, card slot 27 is opened on end face of the ontology 21 far from knife handle 10.In the present embodiment, card slot 27 is cut
Face is substantially dovetail-shape.It is opened up on the bottom surface (not indicating) of card slot 27 and has the gap 271.Gap 271 is close to an edge of card slot 27
(not indicating).Multiple fixation holes 272 are offered on the second surface 212 of ontology 21.Multiple fixation holes 272 through gap 271 and
Go deep into ontology 21 (as shown in Figure 7).Fixing bolt 273 is equipped in each fixation hole 272.Fixing bolt 273 is for being anchored on
To lock an edge of card slot 27 towards ontology 21 in fixation hole 272.
Referring to Fig. 4, micro-adjusting mechanism 30 includes fine tuning actuator 31, first gear 32, worm screw 33, second gear
34, driving member 35 and connector 36.Fine tuning actuator 31 is set in ontology 21 and close to first surface 211.First gear 32
It is rotatably dispose in ontology 21 (as shown in Figure 7) and is connected with fine tuning actuator 31.First gear 32 is in fine tuning actuator 31
Be rotated by.Worm screw 33 is rotatably dispose in the second mounting hole 242 of mounting hole 24.Second gear 34 is rotatably dispose in
It (as shown in Figure 7) and is sheathed on worm screw 33 in ontology 21.Second gear 34 is engaged with first gear 32.Second gear 34 is
It is rotated under the drive of one gear 32 to drive worm screw 33 to rotate.Driving member 35 includes worm gear 351 and the biography being connected with worm gear 351
Dynamic screw rod 352.Worm gear 351 is rotatably dispose in the first step hole portion 231 of stepped hole 23 and engages with worm screw 33.Worm gear 351
Opposite sides support bottom surface (not indicating) and the supporting piece 26 of first step hole portion 231 respectively.Band of the worm gear 351 in worm screw 33
Dynamic lower rotation.Drive screw 352 is arranged in the second step hole portion 232 of stepped hole 23.Connector 36 is substantially in the shape of a rod.Connection
Part 36 is arranged in perforating 22 and one end of connector 36 is connected on knife handle 10 (as shown in Figure 7).Connector 36 it is another
End is screwed together with drive screw 352.In the present embodiment, fine tuning actuator 31 is servo motor, but not limited to this.
In the present embodiment, runs through on connector 36 and offer threaded hole 361.Threaded hole 361 is for wearing drive screw 352
And it is screwed togather with drive screw 352.Drive screw 352 rotates to drive ontology in threaded hole 361 under the drive of worm gear 351
21 is mobile.The diameter of connector 36 is less than the diameter of perforating 22.
In the present embodiment, micro-adjusting mechanism 30 further includes driver plate 37.Driver plate 37 be rotatably dispose in the first mounting hole 241 and
It is connected with one end of worm screw 33.Driver plate 37 offers adjustment hole 371 far from the side of worm screw 33.Adjustment hole 371 is polygon prism
Hole.It is inserted into adjustment hole 371 using tool (not shown) so that the rotation of driver plate 37 is to drive worm screw 33 to rotate.On driver plate 37 also
Scale 372 is offered so that rotating driver plate 37 is adjusted.
Referring to Fig. 6, balance adjustment mechanism 40 includes counter-driving element 41 and regulating part 42.Counter-driving element 41 is set to
In ontology 21 and close to first surface 211.42 generally t-shaped pieces of regulating part.Regulating part 42 is slideably positioned in directed cavity 25.It adjusts
Part 42 is saved to move under the driving of counter-driving element 41 along directed cavity 25 with central axis OA close or far from knife handle 10.
Controller 60 is set on the first surface 211 of ontology 21.Controller 60 has control panel 61.Control panel 61
Be able to carry out input processing pore size, dynamic balance accuracy grade, the processing unit (plant) speed of mainshaft, selection knife bar 70 and blade 80
The parameters such as number.Controller 60 can store the related data and program of hole machined.
Referring to Fig. 2, knife bar 70 includes fixed part 71 and the body of rod 72 being set on fixed part 71.The present embodiment
In, the opposite sides of fixed part 71 opens up fluted 711 respectively.The section of each groove 711 is substantially v-shaped.Fixed part 71 is logical
Groove 711 is crossed to be slidably fastened in card slot 27.The body of rod 72 is used for fixed blade 80 far from one end of fixed part 71.
Please refer to Fig. 1 to Fig. 7, when assembling, fine tuning actuator 31 is set in ontology 21 and close to first surface
211, and first gear 32 is rotatably dispose in ontology 21 and is connected with fine tuning actuator 31.The rotation of second gear 34 is set
It is placed in ontology 21, and worm screw 33 is rotatably dispose in the second mounting hole 242 of mounting hole 24 and is arranged in second gear
On 34.Worm gear 351 is rotatably dispose in the first step hole portion 231 of stepped hole 23 and is engaged with worm screw 33, and spiral shell will be driven
Bar 352 is arranged in the second step hole portion 232 of stepped hole 23.Supporting piece 26 is set to the first step hole portion of stepped hole 23
It is abutted against in 231 and with worm gear 351, and drive screw 352 is arranged in the second step hole portion 232 of stepped hole 23.It will be even
One end of fitting 36 is connected in knife handle 10, and one end of ontology 21 is slideably positioned in the sliding slot 11 of knife handle 10 so as to connect
Part 36 is arranged in perforating 22.One end of drive screw 352 is screwed together in the threaded hole 361 of connector 36, and by driver plate
37 are rotatably dispose in the first mounting hole 241 and are connected with one end of worm screw 33.Counter-driving element 41 is set to ontology
In 21 and close to first surface 211, and regulating part 42 is slideably positioned in directed cavity 25.Controller 60 is set to ontology 21
First surface 211 on.The fixed part 71 of knife bar 70 is slidably fastened in card slot 27, and fixing bolt 273 is anchored on solid
An in hole 272 so that edge of card slot 27 is determined close to ontology 21 to fix the fixed part 71, and blade 80 is finally fixed on the body of rod
72 one end far from fixed part 71 complete the assembling to entire boring cutter 100.
Please refer to shown in Fig. 1 to Fig. 8, the method and step for processing hole using boring cutter 100 is as follows:
S1: the knife handle 10 of boring cutter 100 is installed in the main shaft (not shown) of processing unit (plant);
S2: aperture R is processed needed for inputting in the control panel 61 of controller 600, dynamic balance accuracy grade G0, the speed of mainshaft
N, the parameters such as knife bar 70 and blade 80 number of selection;
S3: controller 60 is according to the processing aperture R of input0Control fine tuning actuator 31 passes through first gear 32, the second tooth
Wheel 34, worm screw 33 drive the rotation of driving member 35 to drive ontology 21 mobile and by the processing aperture adjustment of boring cutter 100 to default
Theoretical pore R1;
S4: starting processing unit (plant) rotates boring cutter 100 according to the revolving speed n of setting, and detector 50 detects knife bar 70 and knife
Piece 80 relative to the central axis OA of knife handle 10 radial displacement x and feed back to controller 60;
S5: the radial displacement x of knife bar 70 and blade 80 that controller 60 is fed back according to detector 50 controls counter-driving element
41 drive regulating parts 42 are mobile to make boring cutter 100 reach the dynamic balance accuracy grade G of setting0Tolerance;
S6: processing unit (plant) drives boring cutter 100 to carry out hole machined, aperture R of the detector 50 to preliminary processed hole to workpiece2
It measures and feeds back to controller 60;
S7: the aperture R that controller 60 feeds back detector 502With preset theoretical pore R1It compares to control fine tuning
The processing aperture of 31 regulating boring cutter 100 of actuator carries out poor benefit, to process aperture R needed for reaching0Tolerance;
S8: boring cutter 100 continues to process according to the processing aperture after above-mentioned adjusting to workpiece, is finally completed and adds to the hole of workpiece
Work.
In addition, according to the processing aperture of the boring cutter 100 after adjusting in S7 step, detector 50 is by knife bar 70 and blade 80
The radial displacement of central axis OA relative to knife handle 10 feeds back to controller 60 again, repeat the regulative mode of above-mentioned S5 and to boring
Knife 100 carries out multiple dynamic balance accuracy grade and adjusts.
Meanwhile the aperture in 50 pairs of processed holes of detector takes multiple measurements, and repeats the mode in above-mentioned S7 through boring cutter
It processes aperture and carries out Multiple Differential benefit.
In the present embodiment, boring cutter 100 adjusts dynamic balance accuracy grade G0It is specific as follows: detector 50 detects knife bar 70
And the radial displacement x of blade 80 feeds back to controller 60, controller 60 calculates the radial displacement production because of knife bar 70 and blade 80
Raw dynamic balance accuracy grade G1;Controller 60 is according to the dynamic balance accuracy grade G of setting0, pass through formula: [G]=G0*W*
9550/n calculates dynamic balance accuracy grade [G] allowable, wherein n is boring cutter revolving speed (unit: r/min), and W is entire boring cutter matter
It measures (unit: kg);Meanwhile controller 60 calculates the dynamic balance accuracy grade G that need to be compensated2=[G]-G1;Controller 60 is according to need
The dynamic balance accuracy grade G of compensation2Controlling counter-driving element 41 drives regulating part 42 is mobile to generate dynamic balance accuracy grade G3And it supports
Disappear the dynamic balance accuracy grade G that need to be compensated2, boring cutter 100 is made to reach the dynamic balance accuracy grade G of demand0。
In the present embodiment, boring head body 20 includes ontology 21, perforating 22, stepped hole 23, mounting hole 24, directed cavity
25, supporting piece 26 and card slot 27, but not limited to this, supporting piece 26 and card slot 27 can remove, and stepped hole 23 is closed at both ends
Vestibule, the worm gear 351 of driving member 35 directly supports the both ends of the surface of stepped hole 23, and knife bar 70 is directly arranged at the one of boring head body 20
End has no effect on micro-adjusting mechanism 30 and drives the movement of boring head body 20 and knife bar 70 that blade is connected on the boring head body 20.
In the present embodiment, micro-adjusting mechanism 30 includes fine tuning actuator 31, first gear 32, worm screw 33, second gear
34, driving member 35 and connector 36, but not limited to this, first gear 32, worm screw 33, second gear 34, driving member 35 and company
Fitting 36 can remove, and fine tuning actuator 31 is directly connected with knife handle 10, have no effect on fine tuning actuator 31 and drive boring head body
20 is mobile relative to knife handle.
Above-mentioned boring cutter 100 and using above-mentioned boring cutter 100 processing hole method by the way that balance adjustment is arranged on boring head body 20
Mechanism 40, the counter-driving element 41 of balance adjustment mechanism 40 drive regulating part 42 mobile in the knife handle 10
Mandrel OA is to balance turn that knife bar 70 and blade 80 generate boring cutter 100 relative to the radial displacement of the central axis OA of knife handle 10
Unbalance dynamic improves the machining accuracy of boring cutter 100 to adjust the rotation dynamic balancing of the boring cutter 100.
In addition, those skilled in the art can also do other variations in spirit of that invention, certainly, these are smart according to the present invention
The variation that mind is done, should all be included in scope of the present invention.