CN106735083B - A kind of hyperbar casting head prefabricated component enhancing Piston mould - Google Patents
A kind of hyperbar casting head prefabricated component enhancing Piston mould Download PDFInfo
- Publication number
- CN106735083B CN106735083B CN201611170544.8A CN201611170544A CN106735083B CN 106735083 B CN106735083 B CN 106735083B CN 201611170544 A CN201611170544 A CN 201611170544A CN 106735083 B CN106735083 B CN 106735083B
- Authority
- CN
- China
- Prior art keywords
- external mold
- prefabricated component
- backform
- under
- block
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000005266 casting Methods 0.000 title claims abstract description 26
- 230000002708 enhancing effect Effects 0.000 title claims abstract description 19
- 239000002131 composite material Substances 0.000 claims abstract description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 21
- 229910052782 aluminium Inorganic materials 0.000 claims description 18
- 210000004907 gland Anatomy 0.000 claims description 10
- 230000008676 import Effects 0.000 claims description 9
- 238000001816 cooling Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 238000000465 moulding Methods 0.000 claims description 6
- 239000000498 cooling water Substances 0.000 claims description 5
- 150000003839 salts Chemical group 0.000 claims description 5
- 239000007789 gas Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- OJMOMXZKOWKUTA-UHFFFAOYSA-N aluminum;borate Chemical compound [Al+3].[O-]B([O-])[O-] OJMOMXZKOWKUTA-UHFFFAOYSA-N 0.000 claims description 3
- 230000000694 effects Effects 0.000 claims description 2
- 238000007711 solidification Methods 0.000 claims description 2
- 230000008023 solidification Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000001125 extrusion Methods 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000002485 combustion reaction Methods 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 210000000746 body region Anatomy 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005474 detonation Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000005242 forging Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000009716 squeeze casting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/0009—Cylinders, pistons
- B22D19/0027—Cylinders, pistons pistons
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
Description
Claims (6)
- A kind of 1. hyperbar casting head prefabricated component enhancing Piston mould, it is characterised in that:It is external mold including mutual cooperation, interior Core, backform, seam allowance circle and pin core;External mold is formed by left and right two halves Symmetric Composite, and left and right two halves being capable of folding;Backform can be from outer Mould upper end and external mold pairing;Inner core can be extended upwardly into inside external mold from external mold lower end;Selling core includes left and right two, installed in a left side On right two external molds;Seam allowance circle is connected with external mold;Outer mode slider is equipped with prefabricated component positioning table, and prefabricated component is placed on prefabricated component positioning table;The material of prefabricated component uses alumina fibre or aluminium borate whisker;The making material of insulating riser sleeve for TC4 or QTANi30Si5Cr5;The exhaust equipped with 0.2mm is stitched at block cooperation under outer mode slider and backform;External mold is equipped with edge ring positioning convex platform, and outer mode slider is equipped with pressure edge ring convex platform, can realize that edge ring is accurately positioned;The course of work is:(1)Inner core is moved from lower to upper by oil cylinder, is moved to the cooperation position with seam allowance circle;.(2)Baked salt core is fixed on the salt core locating platform of inner core;(3)Outer mode slider is linked under external mold on block by lower guide-localization groove and side guide-localization groove, and sliding block contiguous block passes through Screw is fixed on outer mode slider, and under the action of oil cylinder, outer mode slider can slide on block under external mold, and outer mode slider is initial Position is in separated position;(4)Under the action of external mold oil cylinder, promote external mold to be slided on casting machine worktable, external mold is in molding state;(5)The edge ring handled well is fixed on edge ring positioning convex platform;(6)Under the action of oil cylinder, outer mode slider is promoted, outer mode slider is in molding state, while press edge ring convex platform and edge The upper plane contact of ring, plays the positioning action up and down to edge ring;(7)Baked prefabricated component is fixed on prefabricated component positioning table;(8)Backform moves downward under the action of oil cylinder and reaches molding state, at this time, mechanical clamping apparatus on backform and outer Locked mode inclined-plane on mode slider coordinates contact to play the role of locked mode;(9)High temperature molten aluminum is poured at sprue cup, molten aluminum is full of whole closed cavity;(10)Cooling water is passed through in running channel string water cooling passageway to be cooled down;(11)After mold cavity pours into high temperature molten aluminum 10-15 seconds, it is 5MPa~15MPa's to be passed through pressure in pressure-air import Gases at high pressure;(12)High temperature molten aluminum is quickly poured in prefabricated component under the effect of the pressure, while original air passes through exhaust in prefabricated component Seam and air discharge duct discharge;(13)After pressure process, gases at high pressure are discharged in pressure-air import, treat that Piston Casting solidification is completed, die sinking, and Piston blank is removed with manipulator;Into next working cycles.
- 2. hyperbar casting head prefabricated component enhancing Piston mould according to claim 1, it is characterised in that:External mold includes Block, outer mode slider and sliding block contiguous block, outer mode slider are slidably installed by the sliding slot on block under external mold under the external mold of interconnection Under external mold on block, the outer mode slider in left and right two can realize open and close movement, and outer mode slider is fixedly connected with sliding block contiguous block, pin Core is fixed by screws under external mold on block.
- 3. hyperbar casting head prefabricated component enhancing Piston mould according to claim 1, it is characterised in that:Backform includes Block, insulating riser sleeve and riser jacket gland under the backform of interconnection, block can be contacted with external mold under backform, solid on block under backform Dingan County fills insulating riser sleeve, and riser jacket gland is installed on the outside of insulating riser sleeve, and riser jacket gland is equipped with pressure-air import.
- 4. hyperbar casting head prefabricated component enhancing Piston mould according to claim 1, it is characterised in that:Seam allowance circle is consolidated It is scheduled on casting machine worktable;Inner core connection oil cylinder, which is realized, to move up and down, and is moved to the cooperation position with seam allowance circle;Outside external mold Mode slider connection oil cylinder realizes open and close movement, and backform connection oil cylinder, which is realized, to move up and down.
- 5. hyperbar casting head prefabricated component enhancing Piston mould according to claim 1, it is characterised in that:Set on external mold There is protection boss;The running channel string water cooling passageway for being passed through cooling water is designed with external mold.
- 6. hyperbar casting head prefabricated component enhancing Piston mould according to claim 1, it is characterised in that:Block under backform Mechanical clamping apparatus is equipped with, coordinates after backform downlink with the locked mode inclined-plane on outer mode slider and realizes mechanical locked mode.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201611170544.8A CN106735083B (en) | 2016-12-28 | 2016-12-28 | A kind of hyperbar casting head prefabricated component enhancing Piston mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201611170544.8A CN106735083B (en) | 2016-12-28 | 2016-12-28 | A kind of hyperbar casting head prefabricated component enhancing Piston mould |
Publications (2)
Publication Number | Publication Date |
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CN106735083A CN106735083A (en) | 2017-05-31 |
CN106735083B true CN106735083B (en) | 2018-05-11 |
Family
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Family Applications (1)
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CN201611170544.8A Active CN106735083B (en) | 2016-12-28 | 2016-12-28 | A kind of hyperbar casting head prefabricated component enhancing Piston mould |
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CN (1) | CN106735083B (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108856653B (en) * | 2017-06-29 | 2020-03-17 | 西安康博新材料科技有限公司 | Preparation mold and preparation method of piston for high-power engine |
CN112247117B (en) * | 2020-07-24 | 2021-09-28 | 南平华田机械工业有限公司 | Mould assembly for greatly improving casting yield of aluminum piston blank of heavy diesel engine |
CN113000813A (en) * | 2021-02-23 | 2021-06-22 | 广州和德轻量化成型技术有限公司 | Die and method for producing aluminum alloy composite piston by indirect extrusion casting process |
CN114346219B (en) * | 2021-11-19 | 2024-01-23 | 山东双港活塞股份有限公司 | Quick cooling piston die |
CN114367638B (en) * | 2021-11-19 | 2024-06-14 | 山东双港活塞股份有限公司 | Cooling method for rapidly cooling piston die |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1124969B (en) * | 1979-11-13 | 1986-05-14 | Tva Srl | CASTING MACHINE IN METAL SHELL MELT IN GENERAL AND LIGHT ALLOY IN PARTICULAR |
JP2005305466A (en) * | 2004-04-19 | 2005-11-04 | Art Metal Mfg Co Ltd | Molten metal forging apparatus and molten metal forging method |
CN102632219A (en) * | 2012-05-15 | 2012-08-15 | 山东滨州渤海活塞股份有限公司 | Method for casting aluminum piston of gasoline engine |
CN202606806U (en) * | 2012-05-23 | 2012-12-19 | 山东滨州渤海活塞股份有限公司 | Novel aluminum piston mould of weight reduction gasoline engine |
CN106141141A (en) * | 2015-04-21 | 2016-11-23 | 浙江亚路铸造有限公司 | The piston of a kind of large aluminum alloy extrusion casint and foundry engieering thereof |
CN204711156U (en) * | 2015-06-25 | 2015-10-21 | 宁波众发机械模具有限公司 | A kind of low Metallic Casting Die & Mold covering shell mould |
CN105880486B (en) * | 2016-05-20 | 2019-04-26 | 江苏苏美达车轮有限公司 | A kind of mold and method of casting hub |
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2016
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CN106735083A (en) | 2017-05-31 |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
TA01 | Transfer of patent application right | ||
TA01 | Transfer of patent application right |
Effective date of registration: 20180323 Address after: 256602 Bohai Road, Shandong, No. twenty-one, No. 569, Binzhou Applicant after: BINZHOU BOHAI PISTON Co.,Ltd. Address before: 256602 Bohai Road, Shandong, No. twenty-one, No. 569, Binzhou Applicant before: SHANDONG BINZHOU BOHAI PISTON Co.,Ltd. |
|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: A High Pressure Casting Head Prefabrication Reinforced Piston Mold Granted publication date: 20180511 Pledgee: Binzhou branch of China CITIC Bank Co.,Ltd. Pledgor: BINZHOU BOHAI PISTON Co.,Ltd. Registration number: Y2024980014544 |