CN106732787B - A kind of activation method of bauxite, bauxite catalyst and preparation method thereof - Google Patents

A kind of activation method of bauxite, bauxite catalyst and preparation method thereof Download PDF

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CN106732787B
CN106732787B CN201611031402.3A CN201611031402A CN106732787B CN 106732787 B CN106732787 B CN 106732787B CN 201611031402 A CN201611031402 A CN 201611031402A CN 106732787 B CN106732787 B CN 106732787B
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bauxite
acid
catalyst
organic acid
activating
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CN106732787A (en
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江莉龙
马永德
曹彦宁
林科
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CHEMICAL FERTILIZER CATALYST STATE ENGINEERING RESEARCH CENTER FUZHOU UNIV
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CHEMICAL FERTILIZER CATALYST STATE ENGINEERING RESEARCH CENTER FUZHOU UNIV
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/26Catalysts comprising hydrides, coordination complexes or organic compounds containing in addition, inorganic metal compounds not provided for in groups B01J31/02 - B01J31/24
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/61310-100 m2/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/63Pore volume
    • B01J35/633Pore volume less than 0.5 ml/g
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/64Pore diameter
    • B01J35/6472-50 nm
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G47/00Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions
    • C10G47/24Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions with moving solid particles
    • C10G47/26Cracking of hydrocarbon oils, in the presence of hydrogen or hydrogen- generating compounds, to obtain lower boiling fractions with moving solid particles suspended in the oil, e.g. slurries
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/10Feedstock materials
    • C10G2300/1077Vacuum residues

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Inorganic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)

Abstract

The present invention relates to bauxite to activate field, and in particular to a kind of activation method of bauxite includes the following steps: to carry out sour processing, and stir-activating, then the bauxite activated after drying, roasting to bauxite with organic acid;Wherein, there is the organic acid anion for ionizing, and ionizing out in the solution the characteristic that multiple tooth Chelating Properties form chelate with bridging metal cation is presented.The present invention also provides a kind of bauxite catalyst and preparation method thereof using above method preparation.Method provided by the invention can sufficiently dissociate the iron mineral in bauxite, improve the catalytic performance of bauxite.

Description

A kind of activation method of bauxite, bauxite catalyst and preparation method thereof
Technical field
The present invention relates to bauxite to activate field, and in particular to a kind of activation method of bauxite, bauxite catalyst and Preparation method.
Background technique
China's bauxite resource is abundant, and bauxite is production metallic aluminium and aluminous refractory or aluminosilicate refractory fiber Primary raw material.Bauxite is made of the particle of some layer structures, through hydro-thermal, roasting be heat-treated or be aided with suitable additives into Row is modified, and can prepare high-specific surface area, the activated alumina that large hole is held, and activated alumina has that stability is good and price Relatively low advantage, is typically used to catalyst field.
Contain alumino-silicate in bauxite, high mechanical strength has the pore structure of the comparison rule naturally occurred.Contain simultaneously There is the higher iron-bearing mineral of content, is potential catalytic activity phase.But the iron-bearing mineral in bauxite and diaspore are relatively advised Adjoining then is inlayed, and in fine pulse-like or package squamous layer circle, this irony dissociation inlayed is difficult, and crystal grain is larger, as catalysis Agent using when tend not to be sufficiently activated.
Chinese patent literature (CN105032497A) discloses a kind of carbon monoxide transformation catalyst carrier, based on carrier Catalyst and preparation method, the raw material components of catalyst carrier include modified bauxite 5-15 parts by weight, aluminium oxide or intend thin water Aluminium stone 40-60 parts by weight, magnesia or magnesium hydroxide 20-40 parts by weight, the modified bauxite are prepared with the following method: first Sour processing is carried out to natural bauxite, then is washed with distilled water to cleaning solution and is in neutrality, filtered, be drying to obtain the modified aluminium Tu Kuang, the acid processing use acid for one of nitric acid, phosphoric acid, boric acid or several mixtures.Use inorganic acid pair Bauxite carries out sour processing, is replaced using iron cation contained in the hydrogen ion and bauxite material in inorganic acid, in this way NO3 -、PO3 3-、BO3 3-And Cl-It will be present in final product in the form of impurity, cause environmental pollution;On the other hand, Even if using the inorganic acid of larger concentration, inorganic acid is still limited to the irony dissociation degree in bauxite, and the irony dissolved Poor dispersion, the hole appearance aperture of modified bauxite is smaller to cause reactant molecule to spread there are steric hindrance, and catalytic efficiency is lower;Make The original structure that bauxite can be also destroyed with inorganic acid influences the later period application of bauxite.
Summary of the invention
Therefore, it is inlayed in bauxite the technical problem to be solved in the present invention is that overcoming in the activation process of existing bauxite Iron mineral dissociate difficult, bauxite cannot give full play to the defect of catalytic performance, and bauxite can sufficiently be dissociated by providing one kind In iron mineral, improve the activation method of the bauxite of the catalytic performance of bauxite.
A kind of activation method of bauxite, includes the following steps:
Sour processing, and stir-activating, then the alumina activated after drying, roasting are carried out to bauxite with organic acid Mine;
Wherein, the organic acid has and ionizes in the solution, and multiple tooth Chelating Properties are presented in the anion ionized out The characteristic of chelate is formed with bridging metal cation.
In the activation method of the bauxite, the organic acid is one of malonic acid, citric acid, acetic acid and lactic acid Or several mixtures, the organic acid are preferably malonic acid.
In the activation method of the bauxite, the temperature of the stir-activating is 75~90 DEG C, the time of stir-activating For 0.5~1.5h.
In the activation method of the bauxite, it is 1.2~3 that the liquid of the organic acid and the bauxite, which consolidates volume ratio: 1, the concentration of the organic acid is 0.2~0.9mol/L.
In the activation method of the bauxite, the temperature of the drying is 80~100 DEG C, and the time is 9~12h, described The temperature of roasting is 300~550 DEG C, and the time is 1~3.5h.
It further include being added to contain into acid treated mixture after stir-activating in the activation method of the bauxite One or more of aluminium base binder, expanding agent and acid modulating agent are mixed with beating.
In the activation method of the bauxite, the binder containing aluminium base is peptization boehmite and/or aluminium oxide Colloidal sol;
The expanding agent is one or more of active carbon, carbon black, uric acid, polyethylene glycol, cellulose and sesbania powder Mixture;
The acidity modulating agent is phosphorus-containing compound, fluorochemical, boron-containing compound, alkali metal-containing compound, contains alkali Earth metal compound and mixture containing one or more of rare earth compound.
The present invention also provides a kind of bauxite catalyst prepared by the activation method using above-mentioned bauxite.
In the bauxite catalyst, load has the VIIIth race or VI B race metallic element on the bauxite catalyst.
The present invention also provides a kind of methods for preparing above-mentioned bauxite catalyst, comprising: straight on bauxite after activation VIII race of load regulation or VI B race metallic element are connect, or
VIIIth race or VI B race metallic element are added in acid treated mixture and are mixed with beating, and stir-activating, then Bauxite catalyst is obtained after drying, roasting.
Technical solution of the present invention has the advantages that
1. in the activation method of bauxite provided by the invention, sour processing is carried out to bauxite with organic acid, it is described organic There is acid the anion for ionizing, and ionizing out in the solution multiple tooth Chelating Properties are presented with bridging metal cation formation chela The characteristic for closing object, so that organic acid be made to ionize out H in the solution+And the anion with sequestering power, H+With institute in bauxite Displacement reaction occurs for the iron cation contained, and then the anion with sequestering power is complexed with the iron cation cemented out Reaction forms soluble complex, is well dispersed in bauxite, improves the catalytic activity of bauxite.With reaction Progress, the H that organic acid ionizes out+Concentration can gradually decrease, this will promote the multiple ionization of organic acid, entire reaction towards It hydrolyzes direction to carry out, organic ligand, the i.e. concentration of the anion with sequestering power is further improved, so that complexing-dissociation It is mobile to react the direction generated to complex compound, so that the solvability to bauxite is enhanced, sufficiently to dissociate in bauxite Iron mineral, and keep its evenly dispersed.
The H of organic acid ionization simultaneously+Radius is smaller, easily with the interlayer cation (Na of bauxite layer structure+、Ca2+And eight Al in the body structure of face3+Deng) replace, so that splitting occurs for layer structure, the big lamellar structure of particle is changed into small Lamellar structure, granularity become smaller, and Kong Rong and aperture increases improve the catalytic performance of bauxite.
2. in the activation method of bauxite provided by the invention, it is added into acid treated mixture and is bonded containing aluminium base One or more of agent, expanding agent and acid modulating agent are mixed with beating, they mutually act synergistically and further improve The Kong Rongyu average pore size of bauxite, while the application range of bauxite catalyst is expanded, it can be to different reactions Object plays catalytic effect.
3. in bauxite catalyst provided by the invention, for natural bauxite after organic acid for activating, layer structure becomes bright It is aobvious, there is more open outer surface and large hole to hold, facilitate intensified response molecule to spreading inside catalyst granules and urge The accessibility for changing active phase, is more suitable for the catalyst of organic macromolecule reaction.Therefore, using organic acid for activating bauxite Bauxite will effectively be extended in the application range of catalytic field by preparing catalyst, provide one newly for the deep development of bauxite Approach.
Specific embodiment
Embodiment 1
90g bauxite powder is mixed with 0.8mol/L malonic acid solution according to the solid-liquid volume ratio of 1:2, is stirred at 80 DEG C Activation mashing 1 hour.Resulting slurry is 9 hours dry at 100 DEG C, 3 hours are roasted at 350 DEG C to get sample A.
Embodiment 2
Prepare malonic acid and citric acid mixed solution, wherein the concentration of malonic acid solution be 0.5mol/L, malonic acid with The molar ratio of citric acid is 1:1, by 70g bauxite powder and malonic acid, citric acid mixed solution according to 1:1.2 solid-liquid Product is beaten 0.5 hour than mixing in 90 DEG C of stir-activatings.Then uniformly mixed alumina sol 15g, boric acid are added together 3g, active carbon 4g are beaten to uniform.Resulting slurry is 10 hours dry at 90 DEG C, roasted at 300 DEG C 3.5 hours to get Sample B.
Embodiment 3
The mixed solution of malonic acid and acetic acid is prepared, wherein the concentration of malonic acid is 0.2mol/L, malonic acid and acetic acid Molar ratio is 1:1, and 75g bauxite powder is mixed with the mixed solution of malonic acid, acetic acid according to the solid-liquid volume ratio of 1:1.6, It is beaten 1.5 hours in 75 DEG C of stir-activatings.Then be added together uniformly mixed peptization boehmite 7.5g, cellulose 5g, Phosphoric acid dihydro amine 0.5g is beaten to uniform.Resulting slurry is 12 hours dry at 80 DEG C, roasted at 400 DEG C 2 hours to get Sample C.
Embodiment 4
Sample B 25g is taken, is impregnated using equi-volume impregnating, by the WO of the 1.5wt% containing sample3Ammonium tungstate be configured to it is molten Liquid is added in prepared sample B, and dipping 120 DEG C drying 2 hours after 12 hours roast 3 hours at 400 DEG C, sample D is made.
Embodiment 5
The mixed solution of malonic acid and lactic acid is prepared, wherein the concentration of malonic acid is 0.6mol/L, malonic acid and lactic acid Molar ratio is 1:3, and 80g bauxite powder is mixed with the mixed solution of malonic acid, lactic acid according to the solid-liquid volume ratio of 1:2.5, It is beaten 1 hour in 85 DEG C of stir-activatings.Then it is added what peptization boehmite was mixed with alumina sol according to mass ratio 2:1 The MoO of mixture 1wt% after mixed-powder 6g, uric acid 2g, one hydrogen amine 3g of phosphoric acid, mashing containing activation3Ammonium molybdate 0.5g it is mixed It closes and is beaten to uniform.Resulting slurry is 11 hours dry at 100 DEG C, 2.5 hours are roasted at 500 DEG C to get sample E.
Embodiment 6
The mixed solution of malonic acid and citric acid is prepared, wherein the concentration of malonic acid is 0.9mol/L, malonic acid and lemon The molar ratio of acid is 1:4, and 60g bauxite powder and the mixed solution of malonic acid, citric acid are mixed according to the solid-liquid volume ratio of 1:3 It closes, is beaten 1.5 hours in 90 DEG C of stir-activatings.Then peptization boehmite and alumina sol is added according to mass ratio 3:1 Mixed mixed-powder 5g, sesbania powder 3g, boric acid 2g, ammonium molybdate 0.8g are mixed with beating to uniform.By resulting slurry 80 DEG C dry 12 hours, 1 hour is roasted at 550 DEG C to get sample F.
Comparative example
By 90g bauxite powder and 0.8mol/L HNO3Solution is mixed according to the solid-liquid volume ratio of 1:2, is stirred at 80 DEG C Activation mashing 1 hour.Resulting slurry is 9 hours dry at 100 DEG C, 3 hours are roasted at 350 DEG C to get sample G.
Experimental example
The specific surface area for the catalyst that in the embodiment of the present invention 1~6 and comparative example prepared by organic acid for activating bauxite and hole The measurement of structure is enterprising in the full-automatic specific surface of Micrometric company, U.S. ASAP 2020M type and micropore size distribution instrument Row.Before test, first sample is vacuumized at 250 DEG C (less than 10-5Torr it) pre-processes within 2 hours, then is carried out under the conditions of liquid nitrogen The measurement of nitrogen adsorption desorption.Specific surface area is calculated according to Berrett-Emmett-Teller (BET) method, pore volume and average hole Diameter distribution is calculated according to desorption branch according to Berret-Joyner-Halenda (BJH) model.
The catalyst of organic acid for activating bauxite preparation in Examples 1 to 6 and comparative example is tested, test result It is shown in Table 1.
The specific surface area and pore structure test result of 1 Examples 1 to 6 of table and comparative example
The sample well Rong Yuping obtained in comparative example it can be seen from 1 result of table using mineral acid treatment natural bauxite Equal aperture is smaller, and reason may be strong acid when dissolving out irony, octahedra to Al-O and Si-O tetrahedron composition sheet plate layer Structure damages, and will be unfavorable for diffusion of the reactant of catalysis reaction on catalyst activity position, influences catalytic efficiency.
Using the sample of organic acid for activating bauxite preparation compared with comparative example, specific surface area is dropped Examples 1 to 6 It is low, and Kong Rongyu average pore size has and significantly increases.Its mechanism may be the H of organic acid ionization+Radius is smaller, easily with Metal ion hair in bauxite seamed edge and interlayer, especially surface fragility position such as vacancy position and dislocation band and lamellar spacing Raw displacement leads to mineral structure deformation or avalanche, so that the original more closely knit layer structure of bauxite carries out splitting, The big chip architecture of grain is changed into small lamellar structure, and granularity becomes smaller, and Kong Rongyu average pore size increases, and the increasing of Kong Rongyu average pore size Big degree is greater than the reduction degree of specific surface area.This is beneficial to diffusion of the reactant inside bauxite and in active sites Catalysis reaction.
The present invention is adapted to suspension bed high-pressure hydrocracking performance using catalyst made from organic acid for activating bauxite and comments Valence:
Evaluation condition: in autoclave reaction system, using decompression residuum as made from feedstock oil, organic acid for activating bauxite Catalyst and vulcanizing agent are added in autoclave together.It is first replaced with nitrogen, then is passed through hydrogen, carried out under certain temperature and pressure Vulcanization and reaction, finally collect gaseous product and product liquid.Feedstock oil conversion ratio is calculated according to the following formula and distillate is received Rate, the evaluation index as reaction effect:
Conversion ratio=520 DEG C following components quality (containing gas)/raw material oil quality × 100%
Gas recovery ratio=(feedstock oil-product liquid quality)/raw material oil quality × 100%
Fraction oil yield=520 DEG C or less liquid component quality/raw material oil quality × 100%
The evaluation result of catalyst made from Examples 1 to 6 and comparative example is as shown in table 2.
The evaluation result of catalyst made from 2 Examples 1 to 6 of table and comparative example
Gas recovery ratio/% Fraction oil yield/% Conversion ratio/%
A 10.5 82.6 93.1
B 10.4 84.3 94.7
C 10.5 84.1 94.6
D 8.8 87.5 96.3
E 8.6 87.9 96.5
F 8.4 87.4 95.8
G 22.5 60.3 82.8
By the evaluation result of table 2 it is found that comparative example G suspension bed mixed-phase cracking Hydrogenation is poor, residual oil is shown Long chain hydrocarbons, cycloalkane and polycyclic aromatic hydrocarbon are after thermal cracking and catalytic cracking, because that hydrogen saturation cannot be added in time to cause further to split Change, generates small molecule hydro carbons, cause gas recovery ratio higher.Reason may be that strong acid treatment bauxite makes original lamellar structure At destruction, and the irony for being unfavorable for dissolution is evenly dispersed.
The catalyst mixed-phase cracking Hydrogenation of Examples 1 to 6 organic acid for activating bauxite preparation is obviously improved, Gas recovery ratio is substantially reduced, and fraction oil yield significantly improves.The a small amount of catalysis including the VIIIth race and VI B race metallic element of addition Agent, bottoms conversion further increase, reason may be activation irony in the form of chelate redisperse in the catalyst, Particle is smaller, is conducive to improve catalytic performance.On the other hand, in the metallic element of addition and organic acid for activating natural bauxite There may be concerted catalysis effects for Fe element.
Obviously, the above embodiments are merely examples for clarifying the description, and does not limit the embodiments.It is right For those of ordinary skill in the art, can also make on the basis of the above description it is other it is various forms of variation or It changes.There is no necessity and possibility to exhaust all the enbodiments.And it is extended from this it is obvious variation or It changes still within the protection scope of the invention.

Claims (7)

1. a kind of activation method of bauxite, which comprises the steps of:
Sour processing, and stir-activating, then the bauxite activated after drying, roasting are carried out to bauxite with organic acid;
Wherein, the organic acid has and ionizes in the solution, and multiple tooth Chelating Properties are presented with bridge in the anion ionized out Join the characteristic that metal cation forms chelate;
The organic acid is the mixture of one or more of malonic acid, citric acid, acetic acid and lactic acid;The stir-activating Temperature is 75 ~ 90 DEG C, and the time of stir-activating is 0.5 ~ 1.5h;The liquid of the organic acid and the bauxite consolidates volume ratio and is 1.2 ~ 3:1, the concentration of the organic acid are 0.2 ~ 0.9mol/L;The temperature of the drying is 80 ~ 100 DEG C, and the time is 9 ~ 12h, The temperature of the roasting is 300 ~ 550 DEG C, and the time is 1 ~ 3.5h.
2. the activation method of bauxite according to claim 1, which is characterized in that the organic acid is malonic acid.
3. the activation method of bauxite according to claim 1, which is characterized in that after stir-activating further include at acid One or more of binder containing aluminium base, expanding agent and acid modulating agent are added in mixture after reason to be mixed with beating.
4. the activation method of bauxite according to claim 3, which is characterized in that the binder containing aluminium base is quasi- for peptization Boehmite and/or alumina sol;
The expanding agent is the mixing of one or more of active carbon, carbon black, uric acid, polyethylene glycol, cellulose and sesbania powder Object;
The acidity modulating agent is phosphorus-containing compound, fluorochemical, boron-containing compound, alkali metal-containing compound, contains alkaline earth gold Belong to compound and the mixture containing one or more of rare earth compound.
5. the bauxite catalyst of the activation method preparation using any bauxite of claim 1 ~ 4.
6. bauxite catalyst according to claim 5, which is characterized in that load has the VIIIth on the bauxite catalyst Race or VI B race metallic element.
7. a kind of method for preparing bauxite catalyst as claimed in claim 6, which is characterized in that on bauxite after activation Direct VIII race of load regulation or VI B race metallic element, or
VIIIth race or VI B race metallic element are added in acid treated mixture and are mixed with beating, and stir-activating, then through dry Bauxite catalyst is obtained after dry, roasting.
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US10703990B2 (en) * 2017-08-24 2020-07-07 Uop Llc Process for slurry hydrocracking using catalyst with low diaspore alumina
CN107754820B (en) * 2017-11-24 2019-10-15 福州大学 A kind of heavy oil floating bed hydrocracking catalyst and preparation method
CN108704633A (en) * 2018-05-07 2018-10-26 郑州东旺矿业有限公司 A kind of activation method of bauxite, bauxite catalyst and preparation method thereof
CN109721089A (en) * 2019-01-16 2019-05-07 阜阳佳派生产力促进中心有限公司 A kind of processing method promoting bauxite processing quality

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