CN106731120A - A kind of filter stack chip architecture and laminated filter - Google Patents
A kind of filter stack chip architecture and laminated filter Download PDFInfo
- Publication number
- CN106731120A CN106731120A CN201611040121.4A CN201611040121A CN106731120A CN 106731120 A CN106731120 A CN 106731120A CN 201611040121 A CN201611040121 A CN 201611040121A CN 106731120 A CN106731120 A CN 106731120A
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- Prior art keywords
- lamination
- filter
- runner
- stack chip
- chip architecture
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Links
- 238000003475 lamination Methods 0.000 claims abstract description 68
- 239000000835 fiber Substances 0.000 claims abstract description 9
- 239000012530 fluid Substances 0.000 claims description 12
- 244000063299 Bacillus subtilis Species 0.000 claims description 7
- 235000014469 Bacillus subtilis Nutrition 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 239000004698 Polyethylene Substances 0.000 claims description 5
- 229910052785 arsenic Inorganic materials 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- -1 polyethylene Polymers 0.000 claims description 5
- 229920000573 polyethylene Polymers 0.000 claims description 5
- 239000003795 chemical substances by application Substances 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 11
- 229920002101 Chitin Polymers 0.000 abstract description 8
- 230000000694 effects Effects 0.000 abstract description 6
- 244000005700 microbiome Species 0.000 abstract description 5
- 239000004576 sand Substances 0.000 abstract description 5
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 2
- 230000002262 irrigation Effects 0.000 description 9
- 238000003973 irrigation Methods 0.000 description 9
- 238000013461 design Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000012535 impurity Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000011160 research Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000007774 longterm Effects 0.000 description 4
- 239000013049 sediment Substances 0.000 description 4
- 239000004902 Softening Agent Substances 0.000 description 3
- 238000011001 backwashing Methods 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 3
- 238000010276 construction Methods 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 2
- 229940059082 douche Drugs 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 238000011010 flushing procedure Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 239000003621 irrigation water Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000004062 sedimentation Methods 0.000 description 2
- 206010033799 Paralysis Diseases 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 244000144992 flock Species 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002068 microbial inoculum Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012913 prioritisation Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 231100000241 scar Toxicity 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000001131 transforming effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/44—Edge filtering elements, i.e. using contiguous impervious surfaces
- B01D29/46—Edge filtering elements, i.e. using contiguous impervious surfaces of flat, stacked bodies
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Filtering Materials (AREA)
Abstract
The present invention provides a kind of filter stack chip architecture, the structure includes the lamination of annular, the lamination is provided with runner of the section in Pentagram shape, and the cross sectional shape of the runner is the Pentagram shape using the centre three/part in koch fractal curve second order figures.Also propose a kind of laminated filter, including multiple above-mentioned filter stack chip architectures.Filter lamination proposed by the present invention can improve the filter efficiency of filter, effectively provide the settling zone of more sand grains, wide using scope；Lamination section provides bigger area of passage on the premise of original filtering accuracy is ensured, the loss of flood peak on the premise of by same volume water produced by it is to a certain extent less than traditional lamination；The present invention, using to chitin fiber, condenses the microorganism for suspending in the making of lamination, and biofiltration is played a part of while physical filtering, has the effect of disinfection concurrently.
Description
Technical field
The present invention relates to agricultural water-saving irrigation technical field, especially with respect to a kind of filter stack chip architecture and stacked mistake
Filter.
Background technology
The shortage of water resource has turned into global problem, and this problem is to grain security, economic security, Population safety etc.
A series of problem generates tremendous influence.By long-term research and development, slight irrigation has become the irrigation side of present popularization
Formula, this mode with considerably reducing Water Consumption in Agriculture, but it is more strict for the requirement of water quality.If
All kinds of impurity in irrigation water can not be effectively removed, the quality of water can be had a strong impact on, cause the blocking of equipment at different levels, it is serious
The paralysis of whole irrigation system can be caused and scrapped.By taking the Hetao Irrigation District for quoting Huanghe water as an example, the major impurity in its diversion
It is silt, whether successfully the filter efficiency of silt just becomes irrigation system key.By the performance test research of filter
It was found that, several filters have certain limitation for the filtering of silt in existing irrigation system, main removal bulky grain
Silt, and the less floating type silt of particle diameter cannot be removed effectively.The filter efficiency of laminated filter is one and urgently solves
Problem certainly, and lamination is the core of laminated filter, therefore the most effectual way of transformation laminated filter is exactly to lamination
Transformed.
Because applying for laminated filter is relatively broad in middle-size and small-size peasant household, substantial amounts of scientific research scholar attempts from many aspects
To solve the efficiency of filter, although the research for internal laminations does not launch also on a large scale, but also achieves one
A little achievements.Also there are many experts and scholars to propose many prioritization schemes for lamination at present, such as：Control in Beijing engineering research
(the application publication numbers such as institute Li Yonghua：CN104888511A a kind of design for changing laminate shape) is disclosed, the design passes through will
Traditional disc type lamination transform the outer rim length of side that petal type lamination is effectively increased lamination as, at the same time increased runner
Quantity, the region of sediment settlement is increased to a certain extent, but because the structure of its runner is relatively simple, although increased
Efficiency and precision of the runner quantity still to filtering do not have clear improvement.
And for example China Water Resources ＆ Hydropower Science Research Institute Wu Wen bravely waits (application publication number：CN104785003 A) disclose one
The new grade cross section of fluid channel filter lamination of kind, the runner of its annular lamellar body is semi-circular runner, and inside and outside cross section of fluid channel is partly
Footpath is identical, and traditional lamination high energy consumption and problem not easy to clean are overcome in a sense, but filter efficiency is relatively low.
The content of the invention
The present invention provides a kind of filter stack chip architecture for overcoming above mentioned problem or solving the above problems at least in part
And laminated filter, can effectively improve filter efficiency, reduce the brought loss of flood peak of filtering.
According to an aspect of the present invention, there is provided a kind of filter stack chip architecture, the structure includes the lamination of annular, described
Lamination is provided with runner of the section in Pentagram shape.
Further, the cross sectional shape of the runner is using the centre 1/3rd in koch fractal curve second order figures
The Pentagram shape divided.
Further, each wedge angle of the cross section of fluid channel carries out rounding.The wedge angle of the cross section of fluid channel uses rounding
The design at angle, is easy to process the runner of accurate size；In addition, the flushing that the radian of fillet is conducive to improving when backwashing is imitated
Rate, and sharp corner easily stockpiles the impurity for being difficult to clean.
Further, the outside sectional dimension of the runner is more than the sectional dimension on the inside of it.The cross section of fluid channel of the lamination
Direction according to filtering is gradually reduced from outside to inner side, is reduced rule and is followed linear equation rule.
Further, it is evenly equipped with runner described in multiple identicals on the lamination.The trend of the runner is respectively with it in institute
The tangent line angle for stating edge on the outside of lamination is 67 °.
Further, the both sides up and down of the lamination are equipped with the runner.After multiple lamination superpositions, the upside of lower section lamination
The runner in face may be combined into various different new runners from the runner of the downside of top lamination, improve filter efficiency.
Further, the internal diameter of the lamination and the ratio range of external diameter are 0.75-0.8:1, the flow channel length be 20 (±
2)mm。
Further, the material of the lamination mainly includes chitin fiber and polyethylene.It is also cold-resistant including a small amount of plastics
Softening agent and organo-arsenic.Wherein, chitin fiber accounts for 12.5%, and polyethylene accounts for 85.9%, in addition it is also necessary to which the plastics for adding 1.0% are resistance to
Cold softening agent and 0.6% organo-arsenic.
Further, after the lamination is manufactured, soaked using bacillus subtilis solution.Bacillus subtilis is molten
Liquid concentration is preferably 108CFU/g, soak time is preferably 24 hours.
According to another aspect of the present invention, the present invention also proposes a kind of laminated filter, including multiple above-mentioned mistakes
Filter lamination.
Based on above-mentioned technical proposal, the invention has the advantages that：
(1) filter lamination proposed by the present invention can improve the filter efficiency of filter, effective to provide more high concentration of sediment
The settling zone of particle, it is wide using scope.
(2) the Cross section Design form of lamination of the invention provides bigger mistake on the premise of original filtering accuracy is ensured
Flow area, the loss of flood peak on the premise of by same volume water produced by it is to a certain extent less than traditional lamination.
(3) present invention condenses the microorganism for suspending, in physical filtering using to chitin fiber in the making of lamination
Play a part of biofiltration simultaneously, have the effect of disinfection concurrently.And after lamination making terminates, the present invention proposes to use
The method of bacillus subtilis solution impregnation lamination makes the filter not only can successfully filter physical impurity, while can also be effective
The generation for preventing biomembrane, make it flow out water body with the backwash of filter, reduce the biological probability for hindering filtering and significantly
Reduce the blocking probability of douche.
Brief description of the drawings
Fig. 1 is the schematic diagram of koch curve construction second order figures；
Fig. 2 is the schematic diagram of the cross section of fluid channel according to the embodiment of the present invention；
Fig. 3 is the schematic diagram of the lamination according to the embodiment of the present invention；
Fig. 4 is enlarged diagram at A in Fig. 3；
Fig. 5 is enlarged diagram at B in Fig. 3；
Fig. 6 is the schematic diagram of the laminated filter according to the embodiment of the present invention.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiment of the invention is described in further detail.Hereinafter implement
Example is not limited to the scope of the present invention for illustrating the present invention.
The application is by transforming lamination runner to improve filter efficiency.By Fractal Theory Applications to laminated filter runner
Design in, using its complicated geometrical construction for the water source for needing filtering provides the sufficient runner of area and to expand the grains of sand heavy
Drop region, the lamination can improve the design conveyance capacity and filter efficiency of filter, effectively intercept tiny silt, together
When reduce the loss of flood peak of filter process to a certain extent.
The application is transformed the material of traditional lamination.The material that traditional lamination is used is PP, PP have light weight,
Good toughness and the good advantage of chemical resistance, but its dimensional accuracy is low, rigidity is not enough, it may appear that after-contraction phenomenon, hold after the demoulding
Easily occur it is aging, become fragile or deform.In long-term filtering, have many sand grains collision is carried out to lamination and cause in runner
Portion's many " scar ", the filter efficiency that will cause filter by long-term accumulation is substantially reduced, and it will seriously scrapped.This hair
It is bright that chitin fiber and bacillus subtilis solution applied into the making of lamination, enable filter while carrying out physics mistake
Filter and biofiltration.
In the one embodiment according to the application, with reference to Fig. 3, Fig. 4 and Fig. 5, there is provided a kind of filter stack chip architecture, should
Structure includes the lamination of annular, and the lamination is provided with runner of the section in Pentagram shape.
When the runner uses moderate-length, preferable filter effect can be reached.Too short runner can cause filtering
It is insufficient；Long runner can cause the difficulty for filtering and backwashing again.The present invention is by the model to various flow channel lengths
Simulation calculates adaptability flow channel length scope the most excellent, it is believed that it can be reduced while filter effect is ensured
The unnecessary loss of flood peak.
The cross sectional shape of the runner is five using the centre three/part in koch fractal curve second order figures
Angle starriness.As shown in Fig. 2 the shape has good self-similarity nature, the complexity of lamination can be improved, improve filtering
Efficiency.
The major design theory of the cross sectional shape of the runner is launched based on the koch curves in point shape, koch curves
Main thought be：Three sections, i.e. one line segment of trisection are cut at the left and right 1/3rd of straight line；It is equilateral with one again
Triangle substitutes the center section that the first step divides trisection；And on every straight line, repeat previous step, the structure of koch curves
Make and refer to Fig. 1.
On the premise of the inscribed circle for ensureing lamination cross section of fluid channel is constant, the complexity in section is constructed using koch fractal curves
Shape, using its complicated self-similar structure, can reach two purposes：
First, increase area of section.Because the loss of flood peak is fluid machinery loss of energy, before speed is constant
Put, make the ratio of the length of runner and area of section as far as possible small, the purpose of the loss of flood peak is reduced to reach.When fractal curve
When introducing is effectively increased the area of overflow section, make the current of identical speed in the same time, make inflow-rate of water turbine greatly increase,
The loss of flood peak is effectively reduced, filtering energy consumption is diminished, filtered more economical.
Second, improve the complexity of runner.The runner of traditional lamination only has three wedge angles, and filtering at base angle two is sunk
Shallow lake poor-performing, in the case where a large amount of silts are poured in and is not suitable for the sedimentation of silt, and the section carried out using fractal curve
Construction can effectively increase the low regime in runner, and the koch curves selected by the present invention utilize the self-similarity of triangle
Matter, twice is increased by the wedge angle region on section, because the cardinal principle of laminated filter is to make sediment settlement using low regime
The effect of filtering is reached, low speed wedge angle is taken in this invention increases to five by three so that low regime area increases, by benefit
Base angle is ignored at relatively low two, and sediment settlement rate of the invention is approximately three times of traditional lamination runner.It is sinking for more grains of sand
Product is provided may.
Each wedge angle of the cross section of fluid channel carries out rounding.The wedge angle of the cross section of fluid channel is set using rounding
Meter, is easy to process the runner of accurate size；In addition, the radian of fillet is conducive to improving flush efficiency when backwashing, and it is sharp
Easily the impurity for being difficult to clean is stockpiled at angle.
The outside sectional dimension of the runner is more than the sectional dimension on the inside of it.The cross section of fluid channel of the lamination is according to filtering
Direction be gradually reduced from outside to inner side, reduce rule follow linear equation rule.
Runner described in multiple identicals is evenly equipped with the lamination.The trend of the runner is respectively with it outside the lamination
The tangent line angle of side edge is 67 °.
The both sides up and down of the lamination are equipped with the runner.After multiple lamination superpositions, the stream of the upper side of lower section lamination
Road may be combined into various different new runners from the runner of the downside of top lamination, improve filter efficiency.
The internal diameter of the lamination is preferably 0.75-0.8 with the ratio range of external diameter:1, the flow channel length is about 20
(±2)mm。
The material of the lamination mainly includes chitin fiber and polyethylene.Also include a small amount of plastics cold-resistant flexible agent and
Organo-arsenic.Wherein it is preferred to, chitin fiber accounts for 12.5%, and polyethylene accounts for 85.9%, in addition it is also necessary to which the plastics for adding 1.0% are resistance to
Cold softening agent and 0.6% organo-arsenic.Chitin fiber is made by the method for wet drawing.
After the lamination is manufactured, soaked using bacillus subtilis solution.Bacillus subtilis solution concentration
Preferably 108CFU/g, soak time is preferably 24 hours, and the making of lamination is completed after immersion.
Laminate of the invention not only avoid a series of inconvenience that the pp used in traditional laminate is brought,
At the same time and flocks suspend to a certain extent microorganism and the grains of sand, make it easier to precipitate and filtered, moreover it is possible to
The aggregation of microorganism processed is enough reached, the biomembrane to form sheet is prevented, promotes the decomposition and dead effect of microorganism.
The slow release that the shitosan microbial inoculum being mixed into runner first can continue during filtering, in long-term filtering
The middle stroke for suppressing biomembrane, the decomposition of effective acceleration biomembrane, makes it fully to be peeled off in filter process, with flushing
Current outflow filter together；Secondly the dipping of lamination is carried out using the drip irrigation of flora in irrigation water, can be effectively pressed down
The knot group of flora processed simultaneously makes it can only settle and can not be attached on lamination, be able to will be come off in backwash using this advantage
The blocking material of sedimentation goes out filter.Offering convenience for the use of irrigation system for high degree, reduces douche and is held
The pressure received.
The present invention also proposes a kind of laminated filter, as shown in fig. 6, including multiple above-mentioned filter stack chip architectures.
Finally, the present processes are only preferably embodiment, are not intended to limit the scope of the present invention.It is all
Within the spirit and principles in the present invention, any modification, equivalent substitution and improvements made etc. should be included in protection of the invention
Within the scope of.
Claims (10)
1. a kind of filter stack chip architecture, it is characterised in that the lamination including annular, the lamination is provided with section in five-pointed star
The runner of shape.
2. a kind of filter stack chip architecture according to claim 1, it is characterised in that the cross sectional shape of the runner is for should
With the Pentagram shape of the centre three/part in koch fractal curve second order figures.
3. a kind of filter stack chip architecture according to claim 1, it is characterised in that each wedge angle of the cross section of fluid channel
Carry out rounding.
4. a kind of filter stack chip architecture according to claim 1, it is characterised in that the outside sectional dimension of the runner
More than the sectional dimension on the inside of it.
5. a kind of filter stack chip architecture according to claim 1, it is characterised in that multiple phases are evenly equipped with the lamination
The same runner, the tangent line angle of edge is 67 ° to the trend of the runner on the outside of the lamination with it respectively.
6. a kind of filter stack chip architecture according to claim 1, it is characterised in that the both sides up and down of the lamination are all provided with
There is the runner.
7. a kind of filter stack chip architecture according to claim 1, it is characterised in that the internal diameter of the lamination and external diameter
Ratio range is 0.75-0.8:1.
8. a kind of filter stack chip architecture according to claim 1, it is characterised in that the material of the lamination is poly- including shell
Sugared fiber, polyethylene, the agent of plastics cold-resistant flexible and organo-arsenic.
9. a kind of filter stack chip architecture according to claim 1, it is characterised in that after the lamination is manufactured, profit
Soaked with bacillus subtilis solution.
10. a kind of laminated filter, including multiple filter stack chip architectures as described in claim 1-9.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611040121.4A CN106731120B (en) | 2016-11-11 | 2016-11-11 | A kind of filter stack chip architecture and laminated filter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611040121.4A CN106731120B (en) | 2016-11-11 | 2016-11-11 | A kind of filter stack chip architecture and laminated filter |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106731120A true CN106731120A (en) | 2017-05-31 |
| CN106731120B CN106731120B (en) | 2019-05-24 |
Family
ID=58973867
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611040121.4A Active CN106731120B (en) | 2016-11-11 | 2016-11-11 | A kind of filter stack chip architecture and laminated filter |
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| Country | Link |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107510973A (en) * | 2017-08-02 | 2017-12-26 | 中国农业大学 | A kind of filter lamination |
| CN108745214A (en) * | 2018-07-11 | 2018-11-06 | 江苏揽山环境科技股份有限公司 | A kind of reaction system for realizing the heat transfer of chaos state gas-liquid mass transfer |
| CN109357854A (en) * | 2018-11-01 | 2019-02-19 | 中国农业大学 | A kind of integrated evaluating method of laminated filter performance |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107510973A (en) * | 2017-08-02 | 2017-12-26 | 中国农业大学 | A kind of filter lamination |
| CN107510973B (en) * | 2017-08-02 | 2019-08-09 | 中国农业大学 | A kind of filter lamination |
| CN108745214A (en) * | 2018-07-11 | 2018-11-06 | 江苏揽山环境科技股份有限公司 | A kind of reaction system for realizing the heat transfer of chaos state gas-liquid mass transfer |
| CN109357854A (en) * | 2018-11-01 | 2019-02-19 | 中国农业大学 | A kind of integrated evaluating method of laminated filter performance |
| CN109357854B (en) * | 2018-11-01 | 2020-05-12 | 中国农业大学 | Comprehensive evaluation method for performance of laminated filter |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106731120B (en) | 2019-05-24 |
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