CN106712410A - Armature winding flat type copper wire end twisting device - Google Patents
Armature winding flat type copper wire end twisting device Download PDFInfo
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- CN106712410A CN106712410A CN201611239660.0A CN201611239660A CN106712410A CN 106712410 A CN106712410 A CN 106712410A CN 201611239660 A CN201611239660 A CN 201611239660A CN 106712410 A CN106712410 A CN 106712410A
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- plate
- chute
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- hole
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/08—Forming windings by laying conductors into or around core parts
- H02K15/09—Forming windings by laying conductors into or around core parts by laying conductors into slotted rotors
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention provides an armature winding flat type copper wire end twisting device comprising the following units: a support; a slide groove arranged on the support; a clamp arranged in the slide groove and used for fixing an armature, wherein the clamp comprises a fixed clamp block, a movable clamp block hinged to the fixed clamp block, and a locking mechanism; a mount rack arranged in the slide groove extension direction and comprising a mount bottom plate, a mount top plate, and a positioning plate; a shaft sleeve arranged in the first positioning hole, wherein one end of the shaft sleeve is fixedly provided with a first gear; a mandrel arranged in the shaft sleeve, wherein one end of the mandrel is fixedly provided with a second gear; a first twisting disc arranged on the mandrel end face, wherein the center of the first twisting disc is provided with a motor shaft hole, and the end face is provided with a first insert hole; a second twisting disc arranged on the end face of the shaft sleeve, wherein the end face of the second twisting disc is provided with a second insert hole; a first drive mechanism driving the first gear to rotate; a second drive mechanism driving the second gear to rotate; a cylinder pushing the clamp; a third tension spring used for resetting. The armature winding flat type copper wire end twisting device is simple and fast in operation, saves time and labor, and can prevent the flat type copper wire from being damaged.
Description
Technical field
It is the present invention relates to motor production field more particularly to a kind of for the flat type copper wire used by rotor armature winding
The device for being reversed.
Background technology
Armature winding is connected and constituted according to certain rules by the armature coil of certain amount, is the circuit part of motor,
It is induced electromotive force, produces electromagnetic torque to carry out the part of energy converting between mechanical.The circular or square-section of coil insulation
Wire is coiled into, and a point upper and lower two-layer is embedded in the core slots of armature, wherein being placed on, groove is interior and the effective edge near notch calls layer
Side, lower floor side, upper and lower interlayer is separated the effective edge near bottom land with insulating paper in same groove.Winding coil is referred to as around constituent element
Part, point single turn and multiturn.One element is made up of two component outlines and terminated line, and component outline is placed in groove, can cutting magnetic line
And induced electromotive force is produced, and " effective edge " is, terminated line is placed on outside groove, not cutting magnetic line, is only used as connecting line.Each unit
One component outline of part is placed on the upper strata of some groove, and another component outline is then placed on the lower floor of another groove.Using square-section
When wire is that flat type copper wire makes armature winding, after in flat type copper wire insertion armature slot, in addition it is also necessary to upper strata while and end during lower floor
Head is reversed, in inserting it into the corresponding commutator segment of commutator.It is to pass through to carry out torsion to flat copper end in the prior art
The torsion of manual type one piece, not only wastes time and energy, efficient under, labour intensity is high, and when reversing easily to flat type copper wire outside
Layer insulating causes to damage, and influences the quality of product.
The content of the invention
For the deficiency in the presence of prior art, reversed the invention provides a kind of armature winding flat type copper wire termination and filled
Put, its is easy to operate, and more laborsaving, can significant increase processing efficiency, and effectively prevent flat type copper wire external insulation
Impaired problem.
To achieve the above object, present invention employs following technical scheme：
A kind of armature winding flat type copper wire termination torsion device, including：
Support frame, support frame as described above includes support baseboard and the branch support by upright supports above support baseboard
Plate；
Chute on support baseboard, the chute includes the fixed plate being arranged on by bolt arrangement on support baseboard
With two parallel blend stops for being fixed on dead plate upper end face, two parallel blend stops and dead plate upper end face form channel-shaped knot
Structure；
In chute and for the clamping device of fixed armature, the clamping device includes clamp block, is hinged on clamp
Dynamic fixture block above block and the lockable mechanism for carrying out locking to clamp block and dynamic fixture block, the upper surface of the clamp block and
The lower surface of dynamic fixture block is respectively equipped with first groove and the second groove of section semicircular in shape, and first groove and second recessed
Groove forms cylinder shape groove when clamp block and dynamic fixture block are engaged；
Mounting bracket on chute bearing of trend, the mounting bracket include being fixed on mounting base on support baseboard,
Installation top board above mounting base and the location-plate between being connected to mounting base and installing top board, wherein the peace
Dress top board is provided with first pilot hole and the second pilot hole of vertical extension, and the location-plate is perpendicular to chute bearing of trend, institute
State location-plate and be provided with location hole, the location hole has same central shaft with the cylinder shape groove；
Axle sleeve in location hole is arranged on by bearing, the end face near chute of the axle sleeve is provided with installation screw,
One end away from chute of the axle sleeve is fixed with first gear；
Mandrel in axle sleeve is arranged on by bearing, installation screw also is provided with the end face near chute of the mandrel,
One end of the remotely located plate of the mandrel is fixed with second gear；
The first reverse plate on end face of mandrel is arranged on by bolt arrangement, the center of first reverse plate is provided with level
Motor axis hole, the end face near chute of first reverse plate is provided with the first jack that multiple cross sections are rectangle, and
First jack is distributed around motor axis hole central shaft in uniform divergent shape；
The second reverse plate on end face of shaft bush is arranged on by bolt arrangement, second reverse plate is enclosed within the first reverse plate
Outside, the end face near chute of second reverse plate is provided with the second jack that multiple cross sections are rectangle, and described
Second jack is distributed around motor axis hole central shaft in uniform divergent shape；
For the first drive mechanism for driving first gear to rotate, first drive mechanism is located at first including movable
First push rod of pilot hole, first pressure cylinder vertically downward located at roof supporting lower surface and directly over the first push rod,
The first cross bar located at the first push rod lower end, two first fix bars for being vertical at the first cross bar two ends and it is located therein one
The first tooth bar in the fix bar of root first, wherein two first fix bars are respectively by two first extension springs and installation
Top board is connected, and first tooth bar is meshed with first gear；
For the second drive mechanism for driving second gear to rotate, second drive mechanism is located at second including movable
Second push rod of pilot hole, second pressure cylinder vertically downward located at roof supporting lower surface and directly over the second push rod,
The second cross bar located at the second push rod lower end, two second fix bars for being vertical at the second cross bar two ends and it is located therein one
The second tooth bar in the fix bar of root second, wherein two second fix bars are respectively by two second extension springs and installation
Top board is connected, and second tooth bar is meshed with second gear, and the second gear and first gear are respectively at mandrel center
The both sides of axle are oppositely arranged；
Pushing mechanism on chute, the pushing mechanism is included in the fixed plate of chute and positioned at clamping device
Cylinder supports plate away from mounting bracket side, the cylinder on cylinder supports plate and it is connected to cylinder supports plate and clamp
The 3rd extension spring between block, the wherein output shaft of cylinder have identical central axle with cylinder shape groove.
Further, the end face center near chute of the mandrel is additionally provided with circular hole, the motor of first reverse plate
Axis hole connects its both ends of the surface.
Further, the clamp block and dynamic fixture block identical side are respectively equipped with the first loose slot and the second loose slot,
First loose slot communicates with clamp block upper surface and rotating shaft is provided with first loose slot, the second loose slot connection
The upper surface and lower surface of dynamic fixture block, the lockable mechanism include it is movable in rotating shaft and with externally threaded locking rod and
The latch on locking rod is enclosed within by helicitic texture.
Further, it is equipped with the support baseboard and mounting base and is matched with the first fix bar and the second fix bar
The first guide hole and the second guide hole.
Compared to prior art, the present invention has the advantages that：The present invention is cheap for manufacturing cost, simple to operate fast
Victory, it is time saving and energy saving, individual labor intensity is reduced, processing efficiency is improved, and effectively prevent flat type copper wire and be damaged, so as to protect
The quality of flat type copper wire is demonstrate,proved.
Brief description of the drawings
Fig. 1 is structure right view of the invention.
Fig. 2 is the A-A sectional views of Fig. 1.
Fig. 3 is the open configuration left view of clamping device of the present invention.
Fig. 4 is the interlocking pattern rearview of clamping device of the present invention.
Fig. 5 is the left view of the first reverse plate of the present invention and the second reverse plate.
Fig. 6 is the top view of installation top board of the present invention.
Specific embodiment
Below in conjunction with the accompanying drawings and embodiment is further illustrated to the technical scheme in the present invention.
As shown in Figure 1 and Figure 2, the present invention proposes a kind of armature winding flat type copper wire termination torsion device, including：
Support frame, support frame as described above includes support baseboard 11 and the branch by upright supports 12 above support baseboard 11
Support plate 13；
Chute on support baseboard 11, the chute includes the fixation being arranged on by bolt arrangement on support baseboard
Plate 21 and two parallel blend stops 22 for being fixed on the upper surface of fixed plate 21, two parallel blend stops 22 and the upper surface of fixed plate 32
Form groove-like structure；
In chute and for the clamping device of fixed armature, as shown in Figure 3, Figure 4, the clamping device includes clamp
Block 31, the dynamic fixture block 32 and the locking machine for carrying out locking to clamp block 31 and dynamic fixture block 32 that are hinged on the top of clamp block 31
Structure, the upper surface of the clamp block 31 and the lower surface of dynamic fixture block 32 are respectively equipped with the He of the first groove 311 of section semicircular in shape
Second groove 321, and the groove 321 of first groove 311 and second forms cylinder when clamp block 31 and dynamic fixture block 32 are engaged
Connected in star, the clamp block 31 and the identical side of dynamic fixture block 32 are respectively equipped with the first loose slot 312 and the second loose slot 322,
First loose slot 312 is communicated with the upper surface of clamp block 31 and is provided with rotating shaft 34, described second in first loose slot 312
The upper surface and lower surface of the dynamic fixture block 32 of the connection of loose slot 322, the lockable mechanism include movable in rotating shaft 34 and having
The latch 36 for having externally threaded locking rod 35 and being enclosed within by helicitic texture on locking rod 35；
Mounting bracket on chute bearing of trend, the mounting bracket includes the mounting base being fixed on support baseboard
41st, located at the installations top board 42 and the location-plate that is connected between mounting base 41 and installation top board 42 of the top of mounting base 41
43, wherein as shown in fig. 6, described install the first pilot hole 421 and the second pilot hole 422 that top board 42 is provided with vertical extension,
Perpendicular to chute bearing of trend, the location-plate 43 is provided with location hole 431, the location hole 431 and institute to the location-plate 43
Stating cylinder shape groove has same central shaft；
Axle sleeve 5 in location hole 431 is arranged on by bearing 100, the end face near chute of the axle sleeve 5 is provided with peace
Dress screw, one end away from chute of the axle sleeve 5 is fixed with first gear 52；
Mandrel 6 in axle sleeve 5 is arranged on by bearing 100, also is provided with installing on the end face near chute of the mandrel 6
Screw, one end of the remotely located plate 43 of the mandrel 6 is fixed with second gear 61, the end face near chute of the mandrel 6
Center is additionally provided with circular hole 62；
The first reverse plate 71 on the end face of mandrel 6 is arranged on by bolt arrangement, as shown in figure 5, first reverse plate
71 center is provided with the both ends of the surface that horizontal motor axis hole 711 and the motor axis hole 711 connect the first reverse plate 71, and described the
The end face near chute of one reverse plate 71 is provided with the first jack 712 that multiple cross sections are rectangle, and first jack
712 are distributed around the central shaft of motor axis hole 711 in uniform divergent shape；
The second reverse plate 72 on the end face of axle sleeve 5 is arranged on by bolt arrangement, second reverse plate 72 is enclosed within first
The outside of reverse plate 71, the end face near chute of second reverse plate 72 is provided with second that multiple cross sections are rectangle and inserts
Hole 721, and second jack 721 around the central shaft of motor axis hole 711 in uniform divergent shape be distributed；
For the first drive mechanism for driving first gear 52 to rotate, first drive mechanism includes movable being located at the
First push rod 81 of one pilot hole 421, located at the lower surface of roof supporting 13 and it is located at the surface of the first push rod 81 vertically downward
First pressure cylinder 82, the first cross bar 83 located at the lower end of the first push rod 81, be vertical at the two ends of the first cross bar 83 two first
Fix bar 84 and the first tooth bar 85 being located therein in first fix bar 84, wherein described two 84 points of first fix bars
Not Tong Guo two first extension springs 86 with install top board 42 be connected, first tooth bar 85 is meshed with first gear 52；
For the second drive mechanism for driving second gear 61 to rotate, second drive mechanism includes movable being located at the
Second push rod 91 of two pilot holes, located at the lower surface of roof supporting 13 and it is located at the second of the surface of the second push rod 91 vertically downward
Pressure cylinder 92, the second cross bar 93 located at the lower end of the second push rod 91, two second fixations for being vertical at the two ends of the second cross bar 93
Bar 94 and the second tooth bar 95 being located therein in second fix bar 94, wherein described two second fix bars 94 are led to respectively
Cross two second extension springs 96 and be connected with top board 42 is installed, second tooth bar 95 is meshed with second gear 61, and described
Second gear 61 is oppositely arranged in the both sides of the central shaft of mandrel 6 respectively with first gear 52, the support baseboard 11 and install bottom
The first guide hole 841 and the second guide hole 941 matched with the first fix bar 84 and the second fix bar 94 are equipped with plate 41；
Pushing mechanism on chute, the pushing mechanism includes being filled in the fixed plate 21 of chute and positioned at clamping
Put away from the cylinder supports plate 37 of mounting bracket side, the cylinder 34 on cylinder supports plate 37 and be connected to cylinder supports
The 3rd extension spring 38 between plate 37 and clamp block 31, the wherein output shaft of cylinder 34 have identical central with cylinder shape groove
Axle.
As shown in Fig. 2 when the present invention is used, armature 10 being clamped in into clamp block and dynamic fixture block being engaged formed cylinder
By clamp block and dynamic fixture block locking in groove and by locking system, clamp block is then promoted along chute side by pushing mechanism
Moved to towards the direction of mounting bracket so that the upper strata side of armature flat type copper wire and lower floor's side end head insert the second jack and the respectively
In one jack, while the motor shaft of armature core is through motor axis hole and inserting in circular hole, then be respectively started first pressure cylinder and
Second pressure cylinder, to promote the first tooth bar and the second tooth bar to move downward, you can drive first gear and second gear rotating around
Opposite direction rotates, final to drive the second reverse plate and the first reverse plate to be rotated around opposite direction, so that disposably will be flat
Copper cash upper strata side and lower floor's edge rightabout carry out treatment of turning one's head, not only easy to operate, and effectively prevent outside flat type copper wire
Portion's insulating barrier is damaged；
After torsion is finished, cylinder retraction, clamping device is first controlled to return to initial bit in the presence of the 3rd extension spring
Put so that the flat copper end of armature is pulled away from the first jack and the second jack, then control first pressure cylinder and second pressure
Cylinder resets, then the first tooth bar and the second tooth bar return to initial bit in the presence of the first extension spring and the second extension spring respectively
Put, last knob latch upwards simultaneously stirs locking rod and disengages it from the second loose slot, you can double to start fixture block and take armature
Go out；Because the first reverse plate and the second reverse plate are connected with mandrel and axle sleeve respectively by bolt arrangement, thus can be according to difference
Various sizes of first reverse plate of replacing of model and the second reverse plate, can be greatly cost-effective, and maintenance also more facilitates.
Finally illustrate, the above embodiments are merely illustrative of the technical solutions of the present invention and it is unrestricted, although with reference to compared with
Good embodiment has been described in detail to the present invention, it will be understood by those within the art that, can be to skill of the invention
Art scheme is modified or equivalent, and without deviating from the objective and scope of technical solution of the present invention, it all should cover at this
In the middle of the right of invention.
Claims (4)
1. a kind of armature winding flat type copper wire termination torsion device, it is characterised in that：Including：
Support frame, support frame as described above includes support baseboard and the roof supporting by upright supports above support baseboard；
Chute on support baseboard, the chute is including the fixed plate by bolt arrangement on support baseboard and admittedly
Two parallel blend stops in dead plate upper end face are scheduled on, two parallel blend stops form groove-like structure with dead plate upper end face；
In chute and for the clamping device of fixed armature, the clamping device includes clamp block, is hinged on clamp block
The dynamic fixture block and the lockable mechanism for carrying out locking to clamp block and dynamic fixture block of side, the upper surface of the clamp block and dynamic folder
The lower surface of block is respectively equipped with first groove and the second groove of section semicircular in shape, and first groove and the second groove exist
Clamp block and dynamic fixture block form cylinder shape groove when being engaged；
Mounting bracket on chute bearing of trend, the mounting bracket includes the mounting base being fixed on support baseboard, is located at
Installation top board above mounting base and the location-plate between being connected to mounting base and installing top board, wherein described install top
Plate is provided with first pilot hole and the second pilot hole of vertical extension, and the location-plate is described fixed perpendicular to chute bearing of trend
Position plate is provided with location hole, and the location hole has same central shaft with the cylinder shape groove；
Axle sleeve in location hole is arranged on by bearing, the end face near chute of the axle sleeve is provided with installation screw, described
One end away from chute of axle sleeve is fixed with first gear；
Mandrel in axle sleeve is arranged on by bearing, installation screw also is provided with the end face near chute of the mandrel, it is described
One end of the remotely located plate of mandrel is fixed with second gear；
The first reverse plate on end face of mandrel is arranged on by bolt arrangement, the center of first reverse plate is provided with horizontal electricity
Crankshaft bore, the end face near chute of first reverse plate is provided with the first jack that multiple cross sections are rectangle, and described
First jack is distributed around motor axis hole central shaft in uniform divergent shape；
The second reverse plate on end face of shaft bush is arranged on by bolt arrangement, second reverse plate is enclosed within the outer of the first reverse plate
Portion, the end face near chute of second reverse plate is provided with the second jack that multiple cross sections are rectangle, and described second
Jack is distributed around motor axis hole central shaft in uniform divergent shape；
For the first drive mechanism for driving first gear to rotate, first drive mechanism is located at the first guiding including movable
First push rod in hole, first pressure cylinder vertically downward located at roof supporting lower surface and directly over the first push rod, it is located at
First cross bar of the first push rod lower end, two first fix bars for being vertical at the first cross bar two ends and it is located therein one
The first tooth bar in one fix bar, wherein two first fix bars are respectively by two first extension springs and installation top board
It is connected, first tooth bar is meshed with first gear；
For the second drive mechanism for driving second gear to rotate, second drive mechanism is located at the second guiding including movable
Second push rod in hole, second pressure cylinder vertically downward located at roof supporting lower surface and directly over the second push rod, it is located at
Second cross bar of the second push rod lower end, two second fix bars for being vertical at the second cross bar two ends and it is located therein one
The second tooth bar in two fix bars, wherein two second fix bars are respectively by two second extension springs and installation top board
It is connected, second tooth bar is meshed with second gear, and the second gear and first gear are respectively in mandrel central shaft
Both sides are oppositely arranged；
Pushing mechanism on chute, the pushing mechanism include located at chute fixed plate on and positioned at clamping device away from
The cylinder supports plate of mounting bracket side, the cylinder on cylinder supports plate and be connected to cylinder supports plate and clamp block it
Between the 3rd extension spring, the wherein output shaft of cylinder and cylinder shape groove have identical central axle.
2. a kind of armature winding flat type copper wire termination torsion device as claimed in claim 1, it is characterised in that：The mandrel is leaned on
The end face center of nearly chute is additionally provided with circular hole, and the motor axis hole of first reverse plate connects its both ends of the surface.
3. a kind of armature winding flat type copper wire termination torsion device as claimed in claim 1, it is characterised in that：The clamp block and
Dynamic fixture block identical side is respectively equipped with the first loose slot and the second loose slot, first loose slot and clamp block upper surface phase
Lead to and rotating shaft is provided with first loose slot, the upper surface and lower surface of the dynamic fixture block of the second loose slot connection, the lock
Locking mechanism includes the movable lock being enclosed within rotating shaft and with externally threaded locking rod and by helicitic texture on locking rod
Stops.
4. a kind of armature winding flat type copper wire termination torsion device as claimed in claim 1, it is characterised in that：The support baseboard
With the first guide hole and the second guide hole that match with the first fix bar and the second fix bar is equipped with mounting base.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239660.0A CN106712410B (en) | 2016-12-28 | 2016-12-28 | Armature winding flat copper wire end torsion device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611239660.0A CN106712410B (en) | 2016-12-28 | 2016-12-28 | Armature winding flat copper wire end torsion device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106712410A true CN106712410A (en) | 2017-05-24 |
| CN106712410B CN106712410B (en) | 2023-03-24 |
Family
ID=58902918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611239660.0A Active CN106712410B (en) | 2016-12-28 | 2016-12-28 | Armature winding flat copper wire end torsion device |
Country Status (1)
| Country | Link |
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| CN (1) | CN106712410B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107749700A (en) * | 2017-12-06 | 2018-03-02 | 昆山迈征自动化科技有限公司 | Flat type copper wire torsion device for armature winding |
| CN107896037A (en) * | 2017-12-14 | 2018-04-10 | 中际旭创股份有限公司 | The winding leads head of parallel winding of multiple coils is without cross clamp torsion device |
| CN110000723A (en) * | 2019-03-27 | 2019-07-12 | 巨力自动化设备（浙江）有限公司 | Armature high-frequency heating oil removing fixture |
| CN114123689A (en) * | 2021-11-03 | 2022-03-01 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114701915A (en) * | 2022-05-03 | 2022-07-05 | 青岛瑞鹏机电设备有限公司 | Automatic feeding device for pressure-sensitive adhesive tape production line |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107749700A (en) * | 2017-12-06 | 2018-03-02 | 昆山迈征自动化科技有限公司 | Flat type copper wire torsion device for armature winding |
| CN107749700B (en) * | 2017-12-06 | 2024-04-12 | 昆山迈征自动化科技有限公司 | Flat copper wire twisting device for armature winding |
| CN107896037A (en) * | 2017-12-14 | 2018-04-10 | 中际旭创股份有限公司 | The winding leads head of parallel winding of multiple coils is without cross clamp torsion device |
| CN110000723A (en) * | 2019-03-27 | 2019-07-12 | 巨力自动化设备（浙江）有限公司 | Armature high-frequency heating oil removing fixture |
| CN110000723B (en) * | 2019-03-27 | 2024-03-26 | 巨力自动化设备（浙江）有限公司 | Clamp for high-frequency heating and oil removal of armature |
| CN114123689A (en) * | 2021-11-03 | 2022-03-01 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114123689B (en) * | 2021-11-03 | 2023-01-17 | 浙江巨龙自动化设备股份有限公司 | Automatic winding and embedding machine for multi-layer armature rotor |
| CN114701915A (en) * | 2022-05-03 | 2022-07-05 | 青岛瑞鹏机电设备有限公司 | Automatic feeding device for pressure-sensitive adhesive tape production line |
| CN114701915B (en) * | 2022-05-03 | 2024-04-12 | 青岛瑞鹏机电设备有限公司 | Automatic feeding device for pressure-sensitive adhesive tape production line |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106712410B (en) | 2023-03-24 |
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