One bulb locks the underwater valve actuator low-power holding of magnetic-type and fail-safe shutdown
Mechanism
Technical field
The present invention relates to a kind of underwater gate valve actuator more particularly to the low function of the bulb lock underwater valve actuator of magnetic-type
Rate is kept and fail-safe shut-down mechanism, belongs to Offshore Engineering field.
Background technique
As global economy constantly increases, demand of the people to the energy also can constantly increase, and oil and natural gas is
One of main energy sources in the world at present.The world energy sources development prediction of International Energy Agency (IEA) publication, from 2000~2030
Year, world petroleum demand amount can be increased with the rate in year 1.6%, be up to 57.69 hundred million tons to the year two thousand thirty;The need of natural gas
The amount of asking will be increased with the rate in year 2.4%, be up to the year two thousand thirty and be equivalent to 42.03 hundred million tons of oil masses.Energy on conventional land
Source is no longer satisfied mankind's bring great demand due to social development, therefore the paces of the mankind are also gradually marched toward from land
Ocean.
Subsea production system is to grow up nineteen sixties, it is combined fixed using underwater completion technology
The facilities such as platform, floating production platform form different offshore oil field development forms.Subsea production system can be high to avoid building
Expensive offshore production platform saves a large amount of construction investments, influenced by disaster it is smaller, it is highly reliable.With marine deep water hydrocarbon field
And the exploitation of marginal oil field, subsea production system are combining fixed platform, the complete oil-gas field development of floating production facility composition
It is widely applied in mode.
Subsea production system includes production tree, well head and manifold, the fuel-displaced guard system of access and the commanding apparatus for controlling oil well
Deng.The underwater valve being mounted on production tree, manifold and underwater separator is the important equipment for controlling submerged production.Underwater valve
Type mainly include gate valve, ball valve, check-valves etc., wherein be most widely used with underwater gate valve, and the realization of gate valve function
Need the operation of gate valve actuator.Currently, the operation of land gate valve actuator generally have manual (manual operation), it is pneumatic, electronic,
The power modes such as hydraulic, linkage.In addition to pneumatic and linkage, the actuator of other three types has application under water.Due to liquid
Pressure and electric operating have many advantages, such as to be swift in response, driving capability by force, high degree of automation, do not limited by the depth of water, be typically chosen
Both as primary operational mode.According to the requirement of API 17D, underwater gate valve has to accomplish fail-safe, that is, requires once
Lose the power of valve operation, it is desirable to close valve.The common practice for realizing this function is manually to be closed
It closes.
Traditional underwater valve is all driven by hydraulic power, and hydraulic power needs lasting supply to be just able to maintain
Valve is opened, and wastes energy, fail-safe shutdown fully relies on reset spring to complete, and most newly developed all electric underwater valve
Door is driven by electric power completely, and motor can consume a large amount of energy in opening valve and while being kept open, and underwater valve
Door is to be constantly in opening state in normal operation, this has resulted in a large amount of energy dissipation.In conclusion research valve
Low-power consumption under door opening state keeps technology and fail-safe shutdown most important.
Summary of the invention
The purpose of the invention is to can be realized the low-power consumption, fail-safe turn-off function that underwater valve works normally
The underwater valve actuator low-power holding of one bulb lock magnetic-type and fail-safe shut-down mechanism are provided.
The object of the present invention is achieved like this: including underwater valve body, the water being connected with underwater valve body upper end
Lower valve front cover covers in front of the door across underwater valve and stretches to underwater valve rod and the underwater valve master in underwater valve body
The connected low-power holding mechanism shell in body lower end, the low-power holding mechanism shell is located in underwater valve rod, in water
Safe shutdown reset spring and safe shutdown reseting spring sleeve are provided between the lower end of lower valve front cover and underwater valve rod
Under water on valve rod outer surface, the upper end of the low-power holding mechanism interior of shell is equipped with low-power and is kept fixed circle
Disk, low-power are kept fixed disk upper end and are symmetrically arranged with a pair of of locking sliding block, are provided with sliding block cover board above locking sliding block, low
Power is kept fixed disk lower end and is fixed with spring fixed disc, and spring fixed disc lower end is fixed with transition cylinder, transition circle
The lower end of column is fixed with electromagnet protection disk, and the lower end of electromagnet protection disk is provided with electromagnetism ferropexy lid, electromagnet member
Part is arranged in the space that electromagnet protection disk and electromagnetism ferropexy lid are formed, and is cased with magnetic disk on the transition cylinder,
Two locking braces are symmetrically connected in magnetic disk, the upper end of each locking brace sequentially passes through spring fixed disc, low function
Rate is kept fixed disk and sliding block cover board, and the inclined-plane for locking brace is contacted with corresponding locking sliding block, and each locking is oblique
It is additionally provided with a spring anchor block on bar, locking reset spring, and each locking reset spring are also cased with outside each check lock lever
Upper end connected with corresponding spring anchor block, the connection of lower end and spring fixed disc, the low-power keeps right above shell
Claim setting there are two through-hole, is provided with a lock ball in each through-hole, and lock ball is contacted with corresponding locking sliding block, under water
Valve rod inner surface is provided with the circular groove with the cooperation of two lock balls.
Compared with prior art, the beneficial effects of the present invention are: thrust, electromagnet member of 1. present invention by locking inclined-plane
The low-power consumption that the magnetic force of part realizes gate valve actuator is kept, by the locking spring force of reset spring, safe shutdown spring
Spring force realizes the fail-safe turn-off function of gate valve actuator, solve traditional gate valve actuator fully rely on it is hydraulic or
The problem of electric power keeps and consumes big energy, it is simple and compact for structure, it is economic and practical.2. the present invention is oblique by using locking brace
Low-angle drives when face is locked, wide-angle locking, only needs lesser magnetic force that low-power consumption can be realized and keeps function, has abandoned lever
Principle, it is compact-sized reliable.3. the present invention is by generating magnetic force using electromagnet electrification, power-off loses magnetic force principle, principle letter
It is single reliable, reliability with higher is used in low-power consumption holding and fail-safe turn-off function.
Detailed description of the invention
Fig. 1 is underwater valve actuator closed state cross-sectional view of the invention;
Fig. 2 is underwater valve actuator open state cross-sectional view of the invention;
Fig. 3 is schematic side view in the present invention;
Fig. 4 is schematic side view under the present invention;
Fig. 5 is low-power holding of the present invention and safe shutdown mechanism cross-sectional view;
Major Symbol illustrates in figure: 1. underwater valve rods, 2. underwater valves cover in front of the door, 3. safe shutdown reset springs, and 4.
Underwater valve body, 5. locking braces, 6. sliding block cover boards, 7. low-power are kept fixed disk, 8. lock balls, 9. locking sliding blocks,
10. spring anchor block, 11. locking reset springs, 12. spring fixed discs, 13. magnetic disks, outside 14. low-power holding mechanisms
Shell, 15. electromagnet protect disk, 16. electromagnetism ferropexy lids, 17. transition cylinders, 18. electromagnet elements.
Specific embodiment
Present invention is further described in detail with specific embodiment with reference to the accompanying drawing.
The present invention include underwater valve body, underwater valve cover in front of the door, underwater valve rod, safe shutdown reset spring, water
Lower valve low-power is kept and safe shutdown mechanism.The underwater valve covers be mounted on underwater valve body in front of the door;Described
Safe shutdown reset spring is mounted on underwater valve and covers in front of the door;The underwater valve rod pushes safe shutdown reset spring peace
In underwater valve body, the inner surface of the circular hole and underwater valve body that cover in front of the door with underwater valve cooperates, can be upper and lower
It is mobile;The underwater valve low-power keep and fail-safe shut-down mechanism include low-power holding mechanism shell, lock ball,
It is solid that locking sliding block, sliding block cover board, locking brace, low-power are kept fixed disk, locking reset spring, spring anchor block, spring
Fixed disk, transition cylinder, magnetic disk, electromagnet element, electromagnetism ferropexy lid, electromagnet protection disk etc..The locking
Sliding block is mounted on low-power and is kept fixed on disk;The sliding block cover board is mounted on low-power and is kept fixed on disk;It is described
Locking brace be mounted in the hole that low-power is kept fixed on disk;The spring anchor block is mounted on locking brace;
The spring fixed disc is mounted on low-power and is kept fixed on disk;The locking reset spring is mounted on spring and fixes
On block and spring fixed disc;The transition cylinder is mounted on spring fixed disc;The magnetic disk is mounted on lock
On tight brace;The electromagnet protection disk is mounted on transition cylinder;It is solid that the electromagnet element is mounted on electromagnet
Surely it covers;The electromagnetism ferropexy lid is mounted on electromagnet protection disk;The lock ball is mounted on low-power holding
In the round hole of shell;The low-power is kept fixed disk and is mounted on low-power holding mechanism shell;Described is underwater
Valve low-power is kept and fail-safe shut-down mechanism is mounted on underwater valve body.The underwater valve rod lower end
Cylinder interior is machined with circular groove;The low-power keeps interior of shell to be machined with round hole, and round hole has and prevents from locking
The structure that tight ball is fallen.
In conjunction with Fig. 1-5, lid 2 is mounted on underwater valve body 4 underwater valve in front of the door;Safe shutdown reset spring 3 is mounted on
Underwater valve is in front of the door on lid 2;Underwater valve rod 1 pushes safe shutdown reset spring 3 and is mounted in underwater valve body 4, with
The underwater valve inner surface of the circular hole on lid 2 and underwater valve body 4 cooperation in front of the door, can move up and down;Locking sliding block 9 is mounted on low
Power is kept fixed on disk 7;Sliding block cover board 6 is mounted on low-power and is kept fixed on disk 7;Locking brace 5 is mounted on low function
Rate is kept fixed in the hole on disk 7;Spring anchor block 10 is mounted on locking brace 5;Spring fixed disc 12 is mounted on low
Power is kept fixed on disk 7;Locking reset spring 11 is mounted on spring anchor block 10 and spring fixed disc 12;Transition circle
Column 17 is mounted on spring fixed disc 12;Magnetic disk 13 is mounted on locking brace 5;Electromagnet protection disk 15 is mounted on
On transition cylinder 17;Electromagnet element is mounted on electromagnetism ferropexy lid 16;Electromagnetism ferropexy lid 16 is mounted on electromagnet protection
On disk 15;Lock ball 8 is mounted in the round hole on low-power holding mechanism shell 14;Low-power is kept fixed the peace of disk 7
On low-power holding mechanism shell 14;Low-power holding mechanism shell 14 is mounted on underwater valve body 4.
The present invention is using following installation steps:
Step 1: by underwater valve, lid 2 is mounted on underwater valve body 4 in front of the door;
Step 2: safe shutdown reset spring 3 is mounted on underwater valve in front of the door on lid 2;
It is mounted in underwater valve body 4 step 3: underwater valve rod 1 is push safe shutdown reset spring 3;
It is kept fixed on disk 7 step 4: several locking sliding blocks 9 are mounted on low-power, sliding block cover board 6 is mounted on low function
Rate is kept fixed on disk 7;
Step 5: locking brace 5 is mounted in the hole that low-power is kept fixed on disk 7, spring anchor block 10 is installed
On locking brace 5;
It is kept fixed on disk 7 step 6: spring fixed disc 12 is mounted on low-power, locking reset spring 11 is installed
On spring anchor block 10 and spring fixed disc 12;
Step 7: transition cylinder 17 is mounted on spring fixed disc 12, magnetic disk 13 is mounted on locking brace 5
On;
Step 8: electromagnet protection disk 15 is mounted on transition cylinder 17;
Step 9: electromagnet element is mounted on electromagnetism ferropexy lid 16, electromagnetism ferropexy lid 16 is mounted on electromagnet
It protects on disk 15;
Step 10: several lock balls 8 are mounted in the round hole on low-power holding mechanism shell 14;
It is mounted on low-power holding mechanism shell 14 step 11: low-power is kept fixed disk 7;
Step 12: low-power holding mechanism shell 14 is mounted on underwater valve body 4.
Working principle of the present invention is:
Underwater valve actuator is passed through on low-power holding mechanism shell 14 by driving mechanisms such as hydraulic or electric power
Hole pushes underwater valve rod 1 from off state to open state;In the open state, in lock ball 8 and underwater valve rod 1
The groove in portion is powered on a horizontal line to electromagnet element 18, and electromagnet generates magnetic force and magnetic disk 13 is sucked to moving down
It is dynamic, brace 5 is locked at this time, the spring force of locking reset spring 11 is overcome to move down, pass through the slope driving on locking brace 5
Locking sliding block 9 is displaced outwardly, and then lock ball 8 is pushed to enter in the groove inside underwater valve rod 1, is stopped at this time hydraulic
Or the power such as electric power, safe shutdown reset spring 3 give 9 one centripetal force of lock ball 8 and locking sliding block, locking is centripetal when keeping
Power and the angle for locking 5 inclined-plane of brace are larger, therefore no matter this power is much, are transferred to power on locking 5 moving direction of brace all
Very little, it is only necessary to which lesser magnetic force can be kept, and the low-power for realizing underwater valve actuator keeps function.
When system, which breaks down, to fail, the power-off of electromagnet element 18 loses magnetic force, and locking reset spring 11 pushes locking
Brace 5 moves up, and lock ball 8 is inwardly pushed locking sliding block 9 by the thrust of safe shutdown reset spring 3 at this time, works as locking
When ball 8 is completely into in low-power holding mechanism shell 14, underwater valve is under the action of safe shutdown reset spring 3 from opening
State is opened to closed state, realizes the fail-safe turn-off function of underwater valve.
To sum up, the present invention realizes low-power holding and safe shutdown by the magnetic force on inclined-plane and electromagnet on locking brace
Function effectively reduces the energy consumption of underwater valve, and the low-power of design is kept and fail-safe shut-down mechanism principle simply may be used
It leans on, the low-power for effectively realizing underwater valve is kept and fail-safe turn-off function.