CN106704583B - Wheel machine walking excavator automatic gearshift - Google Patents

Wheel machine walking excavator automatic gearshift Download PDF

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Publication number
CN106704583B
CN106704583B CN201710006795.0A CN201710006795A CN106704583B CN 106704583 B CN106704583 B CN 106704583B CN 201710006795 A CN201710006795 A CN 201710006795A CN 106704583 B CN106704583 B CN 106704583B
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CN
China
Prior art keywords
solenoid valve
cylinder
shifting
excavator
gas circuit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN201710006795.0A
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Chinese (zh)
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CN106704583A (en
Inventor
詹小朋
赵家宏
邱国新
丁后领
吴景逸
许世居
柯金鐤
柯水源
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FUJIAN JINGONG MACHINERY Co Ltd
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FUJIAN JINGONG MACHINERY Co Ltd
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Priority to CN201710006795.0A priority Critical patent/CN106704583B/en
Priority to CN201810618078.8A priority patent/CN108799486A/en
Publication of CN106704583A publication Critical patent/CN106704583A/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/38Control of exclusively fluid gearing
    • F16H61/40Control of exclusively fluid gearing hydrostatic
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H59/00Control inputs to control units of change-speed-, or reversing-gearings for conveying rotary motion
    • F16H59/02Selector apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/18Preventing unintentional or unsafe shift, e.g. preventing manual shift from highest gear to reverse gear
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H63/00Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
    • F16H63/40Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism comprising signals other than signals for actuating the final output mechanisms
    • F16H63/42Ratio indicator devices

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Transmission Device (AREA)
  • Gear-Shifting Mechanisms (AREA)

Abstract

The present invention discloses a kind of wheel machine walking excavator automatic gearshift, including control panel, solenoid valve and cylinder, solenoid valve include solenoid valve A, solenoid valve B and solenoid valve C, and cylinder includes shifting cylinder A, shifting cylinder B and clutch air cylinder;Solenoid valve A, solenoid valve B and solenoid valve C are electrically connected the control terminal of control panel respectively, solenoid valve A, solenoid valve B and solenoid valve C are connect with the air accumulator gas circuit of excavator, and solenoid valve A carries out one-to-one correspondence gas circuit with shifting cylinder B, solenoid valve C with clutch air cylinder with shifting cylinder A, solenoid valve B and connect respectively;The shift pull rod B of the piston axis connection gearbox of shift the pull rod A, shifting cylinder B of the piston axis connection gearbox of shifting cylinder A.The present invention realizes mechanically operated self shifter operation, has feature simple for structure, reliable and stable, easy to operate, and avoiding operating unskilled malfunction leads to problems such as gear damage even generate safety accident.

Description

Wheel machine walking excavator automatic gearshift
Technical field
The present invention relates to wheel machine walking excavator field, in particular to a kind of wheel machine walk excavator it is automatic Gearshift.
Background technology
Excavator is that a kind of excavated with scraper bowl is higher or lower than the material for holding machine side, and is packed into haulage vehicle or unloads to heap The earthmoving machinery in stock ground, excavator have become one of most important engineering machinery in engineering construction.Not according to the kind of drive Together, excavator can be divided into hydraulic moving excavator and machine-walking excavator, and relative to machine driving, hydraulic drive is one new Technology, hydraulic crawler excavator with wheel machine walk excavator compared with, have component placement it is flexible for installation, realize large-scale stepless Speed governing is easily achieved the advantages that automatically controlling.However since hydraulic crawler excavator is using liquid as medium, there are associated disadvantages to have:Hair It is hot serious, it is not suitable for walking over long distances;There are mechanical loss, the pressure loss, leakage loss in transmission;It is sensitive to oil temperature, it should not be Element is used under low and high temperature, the accuracy of manufacture is high, and cost is high;Device is not easy to diagnose when breaking down;Etc..So in some need In the case of wanting flexible occasion, over long distances walking, machine-walking excavator still has its advantage outstanding.
Existing wheel machine walking excavator, as shown in Fig. 2, its gearshift is to pass through bowden cable or draw-bar machine Structure controls two shift pull rods of A, B in manual transmission respectively;Clutch oil cylinder is controlled by clutch pedal so that gearbox Upper clutch is detached from or combines, and is acted in driver's cabin remote operation manual shift to realize.People passes through hand of shifting gears in driver's cabin Handle operates, and mechanical displacement is transmitted to two gearshifts on gearbox by flexible axle.Because flexible axle or drag link mechanism are reliable Property is relatively low, needs often to safeguard;In addition manual shift mode is complex, and needs the skilled cooperation of foot, inconvenient, In driving process as it is unskilled be easy to malfunction cause gear damage even generate safety accident.
In consideration of it, inventor furthers investigate the above problem, and proposes to walk specifically for wheel machine and dig Thus automatic gearshift and wheel machine the walking excavator of pick machine, this case generate.
Invention content
The one of the present invention is designed to provide a kind of wheel machine walking excavator automatic gearshift, passes through clever structure Mechanically operated self shifter operation is realized in design, overcomes existing manual flexible axle or the existing defect of pull rod shift.
In order to achieve the above objectives, solution of the invention is:
Wheel machine walking excavator automatic gearshift, including control panel, solenoid valve and cylinder, solenoid valve include electricity Magnet valve A, solenoid valve B and solenoid valve C, cylinder include shifting cylinder A, shifting cylinder B and clutch air cylinder;Solenoid valve A, solenoid valve B And solenoid valve C is electrically connected the control terminal of control panel respectively, solenoid valve A, solenoid valve B and solenoid valve C with the storage of excavator Gas tank gas circuit connects, and solenoid valve A and shifting cylinder A, solenoid valve B and shifting cylinder B, solenoid valve C and clutch air cylinder carry out respectively Correspond gas circuit connection;The shift pull rod A of the piston shaft connecting excavator gearbox of shifting cylinder A, the piston of shifting cylinder B The shift pull rod B of axis connection excavator gearbox.
The clutch air cylinder is connected with bypass gas circuit, and bypass gas circuit bypass is connected to the pneumatic of the brake pedal of excavator In gas circuit, bypass gas circuit is equipped with travel switch.
It is equipped with pressure switch at the cylinder outlet of the shifting cylinder A, shifting cylinder B and clutch air cylinder.
The control panel is the control panel for being internally integrated ECU modules, with from dynamic auxiliary shift and automatically Two kinds of control models of shift.
The control panel have operation mode set and shift gears control button unit, and with display current gear and Prompt the display unit of shift.
Another object of the present invention is to provide wheel machine walking excavators, including sequentially connected engine, speed change Case and mechanical driving;Gearbox is connected with automatic gearshift, the automatic gearshift include control panel, solenoid valve and Cylinder, solenoid valve include solenoid valve A, solenoid valve B and solenoid valve C, and cylinder includes shifting cylinder A, shifting cylinder B and clutch gas Cylinder;Solenoid valve A, solenoid valve B and solenoid valve C are electrically connected the control terminal of control panel, solenoid valve A, solenoid valve B and electromagnetism respectively Valve C is connect with the air accumulator gas circuit of excavator, solenoid valve A and shifting cylinder A, solenoid valve B and shifting cylinder B, solenoid valve C and Clutch air cylinder carries out corresponding gas circuit connection respectively;The shift pull rod A of the piston axis connection gearbox of shifting cylinder A, shift The shift pull rod B of the piston axis connection gearbox of cylinder B.
The wheel machine walking excavator further includes brake pedal, and the air accumulator gas circuit of the brake pedal and excavator connects It connects, bypass gas circuit is connected between the pneumatic gas circuit and clutch air cylinder of the brake pedal, which is equipped with travel switch.
It is equipped with pressure switch at the cylinder outlet of the shifting cylinder A, shifting cylinder B and clutch air cylinder.
The control panel is the control panel for being internally integrated ECU modules, with from dynamic auxiliary shift and automatically Two kinds of control models of shift.
The control panel have operation mode set and shift gears control button unit, and with display current gear and Prompt the display unit of shift.
After adopting the above scheme, a kind of wheel machine walking excavator automatic gearshift of the present invention and wheel machine walking Excavator, advantageous effect compared with the existing technology are:The present invention is based on itself gas of existing wheel machine walking excavator Source while brake are braked for gas is unfolded Curve guide impeller, abandons existing machinery gearshift and clutch pedal, only need to increase phase Control panel, solenoid valve, the cylinder answered flexibly are connect by corresponding harness with pipeline, that is, are constituted specialized application of the present invention and existed The automatic gearshift that wheel machine is walked on excavator realizes self shifter.So the present invention not only maintains wheel machine It walks the mechanically operated intrinsic advantage of excavator, is also that the present invention is automatic and succinct by original cumbersome mechanical changeover operational transformation Gear shift operation, very important person is not required in operation and carries out shift handle operation and clutch operation, it is only necessary to carry out push-botton operation, have Have it is simple for structure, it is reliable and stable, it is easy to operate the features such as, avoiding operating unskilled malfunction causes gear damage even to be produced The problems such as raw safety accident.
Description of the drawings
Fig. 1 is the control principle drawing of wheel machine walking excavator automatic gearshift of the present invention;
Fig. 2 is the structural schematic diagram of existing wheel machine walking excavator;
Fig. 3 is the structural schematic diagram of gearbox;
Fig. 4 is the gear shifting action schematic diagram of the shift pull rod B of gearbox;
Fig. 5 is the gear shifting action schematic diagram of the shift pull rod A of gearbox.
Label declaration
1 display unit 11 of control panel
21 solenoid valve B 22 of solenoid valve A
23 shifting cylinder A 31 of solenoid valve C
32 clutch air cylinders 33 of shifting cylinder B
Bypass 331 air accumulator 4 of gas circuit
5 pneumatic gas circuit 51 of brake pedal
100 gearbox 200 of engine
Shift gears 201 shift pull rod B 202 of pull rod A
Mechanical driving 300.
Specific implementation mode
This case is described in further detail with reference to the accompanying drawings and detailed description.
This case is related to a kind of wheel machine walking excavator automatic gearshift, as shown in Figure 1, including control panel 1, electricity Magnet valve and cylinder.Wherein, solenoid valve includes solenoid valve A21, solenoid valve B22 and solenoid valve C23, cylinder include shifting cylinder A31, Shifting cylinder B32 and clutch air cylinder 33.
The electric connecting terminal of the solenoid valve A21, solenoid valve B22 and solenoid valve C23 are electrically connected the control of control panel 1 respectively End processed.The gas circuit connecting pin of solenoid valve A21, solenoid valve B22 and solenoid valve C23 are connect with 4 gas circuit of the air accumulator of excavator.Electricity Magnet valve A21 is carried out one by one respectively with shifting cylinder A31, solenoid valve B22 and shifting cylinder B32, solenoid valve C23 and clutch air cylinder 33 Corresponding gas circuit connection.Air accumulator 4, solenoid valve (solenoid valve A21, solenoid valve B22 and solenoid valve C23) and cylinder (shifting cylinder A31, shifting cylinder B32 and clutch air cylinder 33) forming three groups of mutually independent pneumatic circuits, (P represents air inlet in Fig. 1, and T represents row Gas).
Shift the pull rod A201, shifting cylinder B32 of the piston shaft connecting excavator gearbox 200 of the shifting cylinder A31 Piston axis connection gearbox 200 shift pull rod B202.According to the different action requests of cylinder different application occasion, wherein changing Keeping off cylinder A31 and shifting cylinder B32 specifically uses two-way cylinder, clutch air cylinder 33 to use one-way cylinder.
It works in this way, controlling solenoid valve (solenoid valve A21, solenoid valve B22 and solenoid valve C23) by control panel 1, by electricity Magnet valve (solenoid valve A21, solenoid valve B22 and solenoid valve C23) correspond respectively control shifting cylinder A31, shifting cylinder B32 and Clutch air cylinder 33 suitably works, final to realize the automatic gear change function with clutch-linkage.Specifically, when self shifter manipulates, Manipulator need to only carry out associated button operation on control panel 1, from control panel 1 automatically control each solenoid valve orderly with, Realize clutch-linkage formula self shifter work.33 ventilation of clutch air cylinder acts first, later shifting cylinder A31 and shifting cylinder Both B32 ventilate and cooperate, and driving shift pull rod A201 and shift pull rod B202, respectively suitably action realizes that shift is dynamic Make, after the completion of waiting for gear shifting action, clutch air cylinder 33 discharges return, and so linking up, it is dynamic to complete a complete self shifter manipulation Make.The gear shifting action principle of shift pull rod A201 and the pull rod B202 that shifts gears are identical compared with machine driving gear shifting action, specific to join See Fig. 4-5 and following table, 0 indicates position state during in-position, X indicate in table.
Preferably, the clutch air cylinder 33 is connected with bypass gas circuit 331, and the bypass gas circuit 331 bypass is connected to excavator Brake pedal 5 pneumatic gas circuit 51 on, bypass gas circuit 331 is equipped with travel switch, and the trip switch cooperation brake pedal 5 is big Amplitude brake and control bypass 331 break-make of gas circuit.In work, excavator carries out aerodynamic brake by brake pedal 5, when big In the presence of amplitude brake, the bypass connection of gas circuit 331 makes clutch air cylinder 33 act, to drive the disengaging of gearbox 200 to start Machine 100 plays the effect for increasing brake.
Preferably, pressure is had additional at the cylinder outlet of the shifting cylinder A31, shifting cylinder B32 and clutch air cylinder 33 Power switchs, which is electrically connected with control panel 1.In this way, when there is no pressure generation, fed back by pressure switch, Play the role of indicating alarm, also brings convenience troubleshooting of course simultaneously.
The control panel that the control panel 1 is preferably internally integrated ECU modules can be according to behaviour by ECU modules Work person's shifting intention instructs, and sequence and the time of judgement gear shifting action are carried out in conjunction with engine speed or other monitoring informations Beat prevents gearbox from damaging.ECU modules are preferably electrically connected with speed probe 61 and other sensors 62, pass through ECU moulds Block designs, and automatic gearshift can be realized from dynamic auxiliary shift and two kinds of control models of automatically shifting gears.From dynamic auxiliary shift mould Formula, operating personnel only need to press corresponding gear button, you can realization automatically controls.Full-automatic shift mode, according to speed per hour And other sensors information, full-automatic shift processing is carried out, operating personnel do not consider gear problem.
The control panel 1 has control button unit, operation mode setting (auxiliary/full-automatic) and gear gear shift operation. Control panel 1 also has display unit 11, for showing current gear, realizes the function of prompt shift.
Another object of the present invention is to provide a kind of novel wheel-type machine-walking excavator, including sequentially connected start Machine 100, gearbox 200 and mechanical driving 300, the part are connected as common knowledge (shown in Figure 2).The present invention is wheeled The innovative point of machine-walking excavator is that gearbox 200 is connected with automatic gearshift, the automatic gearshift such as institute above It states, does not remake tired in detail state here.The brake pedal 5 is the composed structure of wheel machine walking excavator, the brake pedal 5 It is connect with 4 gas circuit of air accumulator of excavator, realizes aerodynamic brake.Between the pneumatic gas circuit 51 and clutch air cylinder 33 of the brake pedal 5 It is connected with bypass gas circuit 331, which is equipped with the travel switch.
The foregoing is merely the preferred embodiment of the present invention, all equivalent changes done with scope of the invention as claimed and Modification, should all belong to the range of the claims in the present invention.

Claims (4)

  1. The excavator automatic gearshift 1. wheel machine is walked, it is characterised in that:Including control panel, solenoid valve and cylinder, electricity Magnet valve includes solenoid valve A, solenoid valve B and solenoid valve C, and cylinder includes shifting cylinder A, shifting cylinder B and clutch air cylinder;Solenoid valve A, solenoid valve B and solenoid valve C is electrically connected the control terminal of control panel respectively, solenoid valve A, solenoid valve B and solenoid valve C with digging The air accumulator gas circuit of pick machine connects, solenoid valve A and shifting cylinder A, solenoid valve B and shifting cylinder B, solenoid valve C and clutch air cylinder It carries out corresponding gas circuit connection respectively;The shift pull rod A of the piston shaft connecting excavator gearbox of shifting cylinder A, gas of shifting gears The shift pull rod B of the piston shaft connecting excavator gearbox of cylinder B;The clutch air cylinder is connected with bypass gas circuit, the bypass gas circuit In the pneumatic gas circuit for bypassing the brake pedal for being connected to excavator, bypass gas circuit is equipped with travel switch.
  2. The excavator automatic gearshift 2. wheel machine as described in claim 1 is walked, it is characterised in that:The shifting cylinder A, it is equipped with pressure switch at the cylinder outlet of shifting cylinder B and clutch air cylinder.
  3. The excavator automatic gearshift 3. wheel machine as described in claim 1 is walked, it is characterised in that:The control panel To be internally integrated the control panel of ECU modules, have from dynamic auxiliary shift and two kinds of control models of automatically shifting gears.
  4. The excavator automatic gearshift 4. wheel machine as described in claim 1 is walked, it is characterised in that:The control panel The control button unit for setting and shifting gears with operation mode, and the display unit with display current gear and prompt shift.
CN201710006795.0A 2017-01-05 2017-01-05 Wheel machine walking excavator automatic gearshift Active CN106704583B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201710006795.0A CN106704583B (en) 2017-01-05 2017-01-05 Wheel machine walking excavator automatic gearshift
CN201810618078.8A CN108799486A (en) 2017-01-05 2017-01-05 A kind of wheel machine walking excavator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710006795.0A CN106704583B (en) 2017-01-05 2017-01-05 Wheel machine walking excavator automatic gearshift

Related Child Applications (1)

Application Number Title Priority Date Filing Date
CN201810618078.8A Division CN108799486A (en) 2017-01-05 2017-01-05 A kind of wheel machine walking excavator

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CN106704583A CN106704583A (en) 2017-05-24
CN106704583B true CN106704583B (en) 2018-10-12

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CN201810618078.8A Pending CN108799486A (en) 2017-01-05 2017-01-05 A kind of wheel machine walking excavator

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112178181B (en) * 2020-11-03 2022-04-19 陕西法士特齿轮有限责任公司 Gas circuit structure for actuating mechanism of AMT (automated mechanical transmission)

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JP2000272532A (en) * 1999-03-23 2000-10-03 Shin Caterpillar Mitsubishi Ltd Running operating device for crawler type running machine body
JP4168004B2 (en) * 2004-04-13 2008-10-22 住友建機製造株式会社 Hydraulic control equipment for construction machinery
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CN103434394B (en) * 2013-08-29 2016-03-02 华南理工大学 A kind of FSAE racing car shifting system
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CN106704583A (en) 2017-05-24
CN108799486A (en) 2018-11-13

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