A kind of hydraulic compression formula hydraulic impulse valve and its application method
Technical field
The present invention relates to a kind of hydraulic compression formula hydraulic impulse valve and its application method, belong to hydraulic control component technology neck
Domain.
Background technology
Hydraulic impulse valve, is also digital hydraulic valve, be volume or quality with fluid as measurement unit, discontinuously output stream
The hydraulic control component of body pulse.The product of the current existing several types of hydraulic impulse valve, most class pulse valves are with guiding valve
Or cone valve is control mouth, sealing is realized in the cooperation that the sealing of this kind of pulse valve passes through between the valve element valve pocket of guiding valve, and itself is not deposited
There is flow valve body on sealing problem, also a class pulse valve arrangement, to be realized between flow block and rotating disk in its course of work
Dynamic sealing, and the sealing between high-pressure and low-pressure is realized by clearance seal by spring compression between flow block and rotating disk, it is this
Although sealing means are fairly simple in structure, it is apparent that there is two problems:(1)The size adjustment of seal pressure is needed by changing
The thickness for becoming adjust pad or the quantity for changing adjust pad realize no matter trimmer is in motor one end or in end cap one
End, is required for opening valve operation, inconvenient operation during adjustment;(2)Seal pressure can not be adjusted in the course of the work, but with
The change of operating pressure, the sealing effectiveness in the case of identical seal pressure also will be unstable.
The content of the invention
The present invention is intended to provide a kind of hydraulic compression formula hydraulic impulse valve and its application method, with the change of operating pressure
Change, be automatically obtained the adjustment to the seal pressure between flow block and rotating disk, operating pressure is bigger, and seal pressure is also bigger, work
Make pressure small, seal pressure also diminishes therewith.
The invention provides a kind of hydraulic compression formula hydraulic impulse valve, including control unit, flow valve body are gentle rushes body;
The control unit includes motor, and motor is bolted on flow valve body, and its rotating shaft passes through shaft coupling
Device is bonded and connects flow valve body;The motor can also be by other means fixed on flow valve body according to the need for motor,
And correspondingly change partial structurtes, but do not interfere with the present invention.
The flow valve body includes valve body, and valve inner has a through hole, since motor side, be sequentially provided with pressure
Block, thrust ball bearing, rotating disk, with oil clot, end cap;The thrust ball bearing is standard component, and one end contacts with briquetting, another side pressure
Tight rotating disk;The rotating disk is disc structure, and the side center pushed down by thrust ball bearing is provided with axle, and the axle leads to the rotating shaft of motor
Cross shaft coupling or be bonded and connect, rotating disk can rotate under motor driving, another side end face of rotating disk is radially provided with groove along disk
C;
Described is gap cooperation with oil clot and valve body;With oil clot be provided with a pair of axially extending bore A1, A2, a pair of axial blind hole B1,
B2, radial hole B3, an annular groove B4 and ring-shaped step D1, with being provided with cup-shaped hole E, cup-shaped hole E between oil clot and end cap
Axial cross section for U-shaped;Four axial holes A1, A2, B1, B2 are distributed uniformly and circumferentially;It is close to the cup-shaped hole E of end cap and leads to
It is connected to the oil duct A5 of body base, oil duct A5 leads to a hydraulic fluid port A of bottom, is formed from a pair of hydraulic fluid ports of oil clot end face
The oil circuit of A1, A2 to body base hydraulic fluid port A;Radial hole B3 it is radially arranged in annular groove B4 and with two axial blind hole B1,
B2 gets through, and annular groove B4 is connected with one on the valve body oil duct B5 for leading to body base, is formed from a pair of oil with oil clot end face
The oil circuit of mouth B1, B2 to another hydraulic fluid port of body base B;Ring-shaped step D1 and the hole D2 on valve body near rotating disk one end connect
Logical, hole D2 is connected with buffer body;
The buffer body is the one kind in accumulator, positive displacement buffer body or spring buffer body.
In such scheme, the end of the valve body is provided with end cap, and end cap is fixed on valve body by bolt of cover, on end cap
It is provided with seal groove.
In such scheme, the end cover side with oil clot is provided with central blind hole, and spring is provided with central blind hole, and spring is subject to end cap
Thrust, will be compressed with oil clot and rotating disk, so as to forming cup-shaped hole E between oil clot and end cap;With oil clot top and end
Lid junction is fixed by pin, so as to ensure that with oil clot motion will not be rotated in the course of the work, is provided with close with oil clot
Sealing groove, the valve body and with being provided with sealing ring between oil clot.
In such scheme, the body base is provided with hole Y and is connected with briquetting, processes oil leak.
In such scheme, described axially extending bore A1, A2 be located at oil clot it is same diametrically, blind hole B1, B2 is located at matches somebody with somebody
Oil clot it is same diametrically, and the depth of axially extending bore A1, A2 and the depth of blind hole B1, B2 are different, the bottom of axially extending bore A1, A2
End communicates by with the hole between oil clot and end cap with body base hydraulic fluid port A, and the bottom of blind hole B1, B2 is by with the hole in oil clot
Communicated with body base hydraulic fluid port B.
In such scheme, the buffer body is positive displacement buffer body, and positive displacement buffer body includes bumper housing, enclosure interior
It is cavity volume D, housing content cavity D is in connected state by the hole D2 on valve body all the time with the step D1 on oil clot;Housing top
Portion is provided with adjusting nut, and adjusting nut is fixed by locking nut, by rotating adjusting nut energy adjustment housings inner volume D's
Size;The bumper housing is bolted on valve body by bumper housing.
In such scheme, the buffer body is spring buffer body, and spring buffer body includes bumper housing;The buffering
Housing is bolt-connected on flow valve body, there is hole inside bumper housing, and bumper housing bottom connects with the hole D2 on valve body,
Damper piston, buffer spring, adjusting nut, locking nut are sequentially installed with bumper housing hole;
The bottom hydraulic fluid port of the internal holes of the bumper housing is connected with the oil circuit on valve body top, and the bottom in hole is provided with a stepped hole
X2, the middle part side in hole is provided with an outer drain tap Y1, and hole top is provided with internal thread, is connected through a screw thread with adjusting nut;
On the stepped hole x2 of bumper housing, upper end is pressed into contact with buffer spring, and upper end is provided with for the lower end of the damper piston
Extension bar;Press damper piston for buffer spring one end, and the other end is fixed by adjusting nut.
In such scheme, the buffer body is accumulator, and the accumulator is connected by pipeline with valve body, and the pipeline leads to
Cross the upper end hole D2 that pipe joint connects valve body.
The invention provides a kind of application method of above-mentioned hydraulic impulse valve, motor is in outside dynamic Control backspin
Turn, the rotating disk being fixed on motor axle is also rotated with, at the same time, under the fixation of end cap and pin, with oil clot
Will not rotate.Therefore rotating disk and with being relatively rotated between oil clot, and there is periodic duty process, periodic process is common
Divide 4 stages:
(1)The oil-filled stage:When the groove C on rotating disk with A1, A2 mouthful on oil clot with having overlap, hydraulic fluid port A from valve body is to delaying
The oil circuit for rushing chamber D is connected, and now oil circuit order is as follows:Oil duct A5 on hydraulic fluid port A, valve body, with cup-shaped hole E, the hydraulic fluid port on oil clot
Groove C on A1 and A2, rotating disk, with the ring-shaped step D1 on oil clot, valve body oil duct D2, cushion chamber D, the liquid warp from hydraulic fluid port A
Cross that above-mentioned oil circuit is oil-filled to cushion chamber D, the pressure in cushion chamber D is persistently raised, until in cushion chamber D pressure with come from hydraulic fluid port A
Pressure it is equal, above-mentioned Oil feeding process stops;
In such scheme, the hydraulic oil from hydraulic fluid port A enters in cup-shaped hole E, is formed to the axial thrust with oil clot, makes with oil clot
Compressed with rotating disk, so as to not have draining with the contact surface between oil clot and rotating disk, and the pressure of hydraulic fluid port A is higher, with oil clot and turned
Thrust between disk is bigger, and sealing effectiveness is better;
(2)The oil-filled holding stage:When the groove C that rotating disk continues to be rotated up thereon Chong Die with A1, A2 mouthful matched somebody with somebody on oil clot,
When now C grooves are not also overlap with B1, B2 mouthful matched somebody with somebody on oil clot, between cushion chamber D and hydraulic fluid port A, cushion chamber D and hydraulic fluid port B completely
In dissengaged positions, the pressure of cushion chamber D keeps constant;
(3)Drain the oil the stage:When the groove C that rotating disk continues to be rotated up thereon has overlap with B1, B2 mouthful matched somebody with somebody on oil clot, from valve body
On hydraulic fluid port B to cushion chamber D oil circuit connect, now oil circuit is as follows:Oil duct D2 on cushion chamber D, valve body, with the ring on oil clot
Oil duct B5, hydraulic fluid port B on groove C, oilhole B1 and B2, radial hole B3, annular groove B4, valve body on shape step D1, rotating disk, due to slow
The pressure of the pressure higher than hydraulic fluid port B of chamber D is rushed, liquid flows to hydraulic fluid port B by above-mentioned oil circuit from cushion chamber D, in the D of simultaneous buffering chamber
Pressure continuous decrease, until the pressure of cushion chamber D is equal with the pressure of hydraulic fluid port B, the above-mentioned process of draining the oil terminates;
(4)Drain the oil the holding stage:When the groove C that rotating disk continues to be rotated up thereon Chong Die with B1, B2 mouthful matched somebody with somebody on oil clot, this
When time slot C is not also overlap with A1, A2 mouthful matched somebody with somebody on oil clot, cut-out shape is completely between cushion chamber D and hydraulic fluid port A, hydraulic fluid port B
State, the pressure in cushion chamber D keeps constant;
By the aforementioned four stage, the pulse digit valve invented completes to be conveyed from its hydraulic fluid port A to the liquid of its hydraulic fluid port B, and has
There are pulse characteristicses, the volume or quality of the liquid for being conveyed are relevant with the volume of the rotating speed of motor and cushion chamber D.
The hydraulic compression formula hydraulic impulse valve that the present invention is provided, by end cap and with spring is set between oil clot, by end
The thrust of lid is passed to oil clot, makes to be in close contact with rotating disk with oil clot;In the oil-filled stage, the hydraulic oil from hydraulic fluid port A enters
Enter in cup-shaped hole E, hydraulic oil makes tightly to be forced together with rotating disk with oil clot, so as to match somebody with somebody to the axial thrust formed with oil clot
Contact surface between oil clot and rotating disk does not have draining, and the pressure of hydraulic fluid port A is higher, is got over the thrust between oil clot and rotating disk
Greatly, sealing effectiveness is better.
Beneficial effects of the present invention:Using the present invention, can both be realized effectively on the premise of hydraulic impulse control is realized
Sealing, can adjust the frictional force between flow block and rotating disk again, and output power of motor is also reduced to a certain extent.
Present invention is mainly applied to need to realize carrying out fluid Pulse Width Control, or pulsed flow can reach control purpose
Occasion, such as the occasion that pressure, flow to hydraulic system, position are controlled.
Brief description of the drawings
Fig. 1 is the structural representation of the hydraulic impulse valve of embodiment 1.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is the upward view of Fig. 1.
Fig. 4 is the left view of the K-K lines along Fig. 1.
Fig. 5 is the right view of the K-K lines along Fig. 1.
Fig. 6 is the structural representation of the hydraulic impulse valve of embodiment 2.
Fig. 7 is the structural representation of the hydraulic impulse valve of embodiment 3.
In figure:1- motors, 2- bolts, 3- briquettings, 4- thrust ball bearings, 5- rotating disks, 6- valve bodies, 7- bolts of cover,
8- end caps, 9- are with oil clot, 10- secondary springs, 11- pins, 12- sealing rings, 13- bumper housings, 14- locking nuts, 15- regulation spiral shell
Mother, 16- damper pistons, 17- buffer springs, 18- pipe joints, 19- pipelines, 20- accumulators.
A, B- body base hydraulic fluid port, A1, A2, B1, B2- axial blind hole, B3- radial slots, B4- annular grooves, A5, B5- valve body
On hole, the groove on C- rotating disks, D1- ring-shaped steps, the through hole on D2- valve bodies, D- cushion chambers, Y, Y1, Y2- oil leak hole, x1-
The position of adjusting nut lower surface, x2- buffer body bottom stages.
Specific embodiment
The present invention is further illustrated below by embodiment, but is not limited to following examples.
Embodiment 1:
As shown in Fig. 1 ~ 5, the invention provides a kind of hydraulic compression formula hydraulic impulse valve, including control unit, flow valve body and
Buffer body;
The control unit includes motor 1, and motor 1 is fixed on flow valve body by bolt 2, and its rotating shaft is by connection
Axle device is bonded and switches through disk;The motor can also be by other means fixed on flow valve body according to the need for motor, and
Correspondingly change partial structurtes, but do not interfere with the present invention.
The flow valve body includes valve body 6, there is a through hole inside valve body 6, since the side of motor 1, sets successively
Have briquetting 3, thrust ball bearing 4, rotating disk 5, with oil clot 9, end cap 8;The thrust ball bearing 4 is standard component, and one end connects with briquetting 3
Touch, the other end compresses rotating disk 5;The rotating disk 5 is disc structure, and the side center pushed down by thrust ball bearing 4 is provided with axle, the axle
Rotating shaft with motor passes through shaft coupling or is bonded to connect, and another side end face of rotating disk 5 is radially provided with groove C along disk;
Described is gap cooperation with oil clot 9 and valve body 6;A pair of axially extending bore A1, A2, a pair of axial blind holes are provided with oil clot 9
B1, B2, radial hole B3, an annular groove B4 and ring-shaped step D1, with the axial direction that cup-shaped hole E is provided between oil clot and end cap
Section is U-shaped;4 holes A1, A2, B1, B2 are distributed uniformly and circumferentially;It is close to the cup-shaped hole E of end cap and leads to body base
Oil duct A5 be connected, oil duct A5 leads to a hydraulic fluid port A of bottom, is formed from oil clot end face a pair of hydraulic fluid ports A1, A2 to valve body
The oil circuit of bottom hydraulic fluid port A;Radial hole B3 is radially arranged in annular groove B4 and is got through with two axial blind holes B1, B2, annular
Groove B4 is connected with one on the valve body oil duct B5 for leading to body base, is formed from a pair of hydraulic fluid ports B1, B2 with oil clot end face to valve
The oil circuit of body bottom another hydraulic fluid port B;Connected with the through hole D2 on valve body near the ring-shaped step D1 of rotating disk one end, hole D2 with delay
Rush body connection;
The buffer body is positive displacement buffer body.
In such scheme, the end of the valve body 6 is provided with end cap 8, and end cap 8 is fixed on valve body by bolt of cover 7, end
Cover and be provided with seal groove.
In such scheme, the end cover side with oil clot 9 is provided with central blind hole, and secondary spring 10 is provided with central blind hole, auxiliary
Spring 10 is subject to the thrust of end cap, will be compressed with oil clot 9 and rotating disk 5, so that with forming cup-shaped between oil clot 9 and end cap 8
Hole E;Fixed by pin 11 with the junction of end cap 8 with the top of oil clot 9, so as to ensure to be revolved in the course of the work with oil clot
Transhipment is dynamic, and seal groove is provided with oil clot, the valve body and with being provided with sealing ring between oil clot.In the oil-filled stage, from hydraulic fluid port A
Hydraulic oil can be always into cup-shaped hole E, to be formed to the axial thrust with oil clot, make tightly to be pressed in one with rotating disk with oil clot
Rise, so that there is no draining with the contact surface between oil clot and rotating disk, and the pressure of hydraulic fluid port A is higher, between oil clot and rotating disk
Thrust it is bigger, sealing effectiveness is better.
In such scheme, the body base is provided with hole Y and is connected with briquetting, processes oil leak.
In such scheme, described axially extending bore A1, A2 be located at oil clot it is same diametrically, blind hole B1, B2 is located at matches somebody with somebody
Oil clot it is same diametrically, and the depth of axially extending bore A1, A2 and the depth of blind hole B1, B2 are different, the bottom of axially extending bore A1, A2
End communicates by with the hole between oil clot and end cap with body base hydraulic fluid port A, and the bottom of blind hole B1, B2 is by with the hole in oil clot
Communicated with body base hydraulic fluid port B.
In such scheme, the buffer body is positive displacement buffer body, and positive displacement buffer body includes bumper housing 13, in housing
Portion is cavity volume D, and housing content cavity D is in connected state by the through hole D2 on valve body all the time with the step D1 on oil clot;Shell
Body top is provided with adjusting nut 15, and adjusting nut 15 is fixed by locking nut 14, and shell can be adjusted by rotating adjusting nut 15
The size of body inner volume D;The bumper housing 13 is bolted on valve body by bumper housing.
The following detailed description of the application method of above-mentioned hydraulic impulse valve:
Motor 1 is rotated under outside dynamic Control, and the rotating disk 5 being fixed on motor axle is also rotated with, same with this
When, under the fixation of end cap 8 and pin 11, will not be rotated with oil clot 9.Therefore rotating disk 5 and with there is phase between oil clot 9
To rotating, and there is periodic duty process, periodic process is divided into 4 stages:
(1)The oil-filled stage:When the groove C on rotating disk 5 with A1, A2 mouthful on oil clot 9 with having overlap, hydraulic fluid port A from valve body 6 to
The oil circuit of cushion chamber D is connected, and now oil circuit order is as follows:Oil duct A5 on hydraulic fluid port A, valve body 6, with the cup-shaped hole E on oil clot 9,
Groove C on hydraulic fluid port A1 and A2, rotating disk 5, with the ring-shaped step D1 on oil clot 9, the through hole D2 on valve body 6, cushion chamber D, from oil
The liquid of mouth A is oil-filled to cushion chamber D by above-mentioned oil circuit, and the pressure in cushion chamber D is persistently raised, until pressure in cushion chamber D
Equal with the pressure from hydraulic fluid port A, above-mentioned Oil feeding process stops;
(2)The oil-filled holding stage:When the groove C that rotating disk 5 continues to be rotated up thereon Chong Die with A1, A2 mouthful on oil clot 9
When, it is complete between cushion chamber D and hydraulic fluid port A, cushion chamber D and hydraulic fluid port B when now C grooves are not also overlap with B1, B2 mouthful matched somebody with somebody on oil clot
Dissengaged positions is in entirely, and the pressure of cushion chamber D keeps constant;
(3)Drain the oil the stage:When the groove C that rotating disk 5 continues to be rotated up thereon has overlap with B1, B2 mouthful matched somebody with somebody on oil clot 9, from valve
The oil circuit of the hydraulic fluid port B to cushion chamber D on body 6 is connected, and now oil circuit is as follows:Through hole D2 on cushion chamber D, valve body 6, with oil clot 9
On ring-shaped step D1, the groove C on rotating disk 5, oilhole B1 and B2, radial hole B3, annular groove B4, oil duct B5, hydraulic fluid port on valve body 6
B, due to the pressure of the pressure higher than hydraulic fluid port B of cushion chamber D, liquid flows to hydraulic fluid port B by above-mentioned oil circuit from cushion chamber D, while slow
The pressure continuous decrease rushed in the D of chamber, until the pressure of cushion chamber D is equal with the pressure of hydraulic fluid port B, the above-mentioned process of draining the oil terminates;
(4)Drain the oil the holding stage:When the groove C that rotating disk 5 continues to be rotated up thereon Chong Die with B1, B2 mouthful matched somebody with somebody on oil clot,
When this time slot C is not also overlap with A1, A2 mouthful matched somebody with somebody on oil clot, cut-out is completely between cushion chamber D and hydraulic fluid port A, hydraulic fluid port B
State, the pressure in cushion chamber D keeps constant;
By the aforementioned four stage, the pulse digit valve completes to be conveyed from its hydraulic fluid port A to the liquid of its hydraulic fluid port B, and with arteries and veins
Feature is rushed, the volume or quality of the liquid for being conveyed are relevant with the volume of the rotating speed of motor 1 and cushion chamber D.
Embodiment 2:
The present embodiment provides another buffer body scheme, and other parts are same as Example 1.
As shown in fig. 6, the buffer body is spring buffer body, spring buffer body includes bumper housing 13;It is described slow
Rush housing 13 to be bolt-connected on flow valve body, the inside of bumper housing 13 is cushion chamber D, the bottom of bumper housing 13 and valve body
On through hole D2 connection, damper piston 16, buffer spring 17, adjusting nut 15, locking screw are sequentially installed with bumper housing hole
Female 14;
The bottom hydraulic fluid port of the internal holes of the bumper housing is connected with the oil circuit on valve body top, and the bottom in hole is provided with a stepped hole
X2, the middle part side in hole is provided with an outer drain tap Y1, and hole top is provided with internal thread, is connected through a screw thread with adjusting nut;
On the stepped hole x2 of bumper housing, upper end is pressed into contact with buffer spring 17, and upper end sets for the lower end of the damper piston
There is extension bar;Press the one end of buffer spring 17 damper piston 16, and the other end is fixed by adjusting nut 15.
Embodiment 3:
The present embodiment provides another buffer body scheme, and other parts are same as Example 1.
As shown in fig. 7, the buffer body is accumulator 20, the accumulator 20 is connected by pipeline 19 with valve body, described
Pipeline 19 connects the through hole D2 on valve body by pipe joint 18.