CN106701174B - liquid phase hydrogenation device and method - Google Patents

liquid phase hydrogenation device and method Download PDF

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Publication number
CN106701174B
CN106701174B CN201510799190.2A CN201510799190A CN106701174B CN 106701174 B CN106701174 B CN 106701174B CN 201510799190 A CN201510799190 A CN 201510799190A CN 106701174 B CN106701174 B CN 106701174B
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hydrogen
liquid phase
hydrogenation reactor
liquid
air
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CN106701174A (en
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白跃华
付凯妹
翟绪丽
张志华
谢彬
庄梦琪
张雅琳
余颖龙
胡胜
王延飞
刘彦峰
高善彬
王飞
白光
张冬超
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Petrochina Co Ltd
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Petrochina Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G65/00Treatment of hydrocarbon oils by two or more hydrotreatment processes only
    • C10G65/02Treatment of hydrocarbon oils by two or more hydrotreatment processes only plural serial stages only

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  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)

Abstract

The invention relates to a liquid phase hydrogenation device and a method, wherein an upstroke reactor and a downstroke reactor are connected in series, and n catalyst bed layers and 2n-2 hydrogen supplementing points are respectively arranged in the upstroke reactor and the downstroke reactor, so that the device can be used for the reaction of raw oil with higher hydrogen consumption; at least one micropore hydrogen dissolving distributor which disperses hydrogen into microbubbles is arranged between every catalyst bed layer to carry out multipoint quantitative hydrogen supplement, so that the gas-liquid contact surface can be uniformly and effectively increased, the reaction is promoted, and the hydrogenation efficiency is improved. Meanwhile, the space between catalyst bed layers is reduced by more than 50 percent, thereby achieving the purpose of increasing the utilization efficiency of the reactor.

Description

Liquid-phase hydrogenatin device and method
Technical field
The present invention relates to liquid-phase hydrogenatin device and methods, belong to the device and method in hydrocarbon oil refining field in the presence of hydrogen.
Background technology
With the sustainable development of world economy and the continuous enhancing of people's environmental consciousness, fuel for cleaning vehicle is produced and used Increasingly become a kind of development trend.China is in five standard of motor petrol state of newest publication on December 18 in 2013, by sulphur Content is reduced to no more than 50 μ g/g no more than 10 μ g/g from state four standard.Studying gasoline, diesel deep hydrodesulfurizationof technology is The key of fuels cleaning.
Current whole world oil refining industry is faced with crude quality and becomes poor, difficulty of processing and the increasingly increased challenge of cost.Simultaneously Environmental protection pressure becomes to increasing, and the requirement of product quality is increasingly strict.Severe situation in face of refining oil the epoch from now on is developed more efficient anti- It is to push the driving source of hydrogen addition technology progress to answer engineering.Hydrogenation technique is greatly developed, it is reply that efficiency, which is continuously improved, reduces energy consumption The optimal selection of new situations.In traditional fixed bed processing technology, bulk gas is full of in reaction unit, liquid sprays downwards Onto catalyst bed.Meanwhile being to increase mass transfer dynamics, generally use is much larger than the hydrogen-oil ratio needed for reaction, and the low stream of liquid The consequence that speed can cause catalyst irrigation inadequate.And in liquid phase fills bed process.The hydrogen used in reaction dissolves in a liquid, It is recycled not as gas.Therefore, the catalyst in liquid-phase hydrogenatin reaction unit is complete wet.In the catalyst and There are liquid (catalyst with good degree of wetting) can reduce reduction catalyst active sites as far as possible around catalyst Hot spot.Increase thermal mass and realizes that deactivation of catalyst caused by coking can be down to by these factors of complete moistened surface Minimum level.
Chinese patent CN1488712A, CN1566281A, CN93101935.4 etc. disclose a kind of fraction oil hydrogenation refining Method has largely hydrogen needs more than needed after the completion of hydrogenation reaction and passes through compression wherein all referring to higher hydrogen-oil ratio Cycle plus hydrogen are carried out after machine pressurization, therefore causes the consequence of high energy consumption.
United States Patent (USP) US6428686, US6213835 etc. discloses a kind of hydrogenation technique being pre-dissolved hydrogen before reaction unit, By mixed solvent/diluent in feedstock oil, and reach the hydrogen dissolved with high concentration, but fails to solve to remove to generate in the reaction Hydrogen sulfide the problem of, therefore, be easy to cause reaction efficiency reduce the problem of.
Invention content
For the deficiency of existing hydrofining reaction technique, a kind of liquid-phase hydrogenatin reaction unit and method, the reaction are provided Process can carry out the inside and outside multiple spot of reactor and quantitatively mend hydrogen, effectively increase oil gas contact, hydrogen is allow preferably to dissolve In miscella, to improve hydrogenation reaction rate.
Meanwhile making respectively to urge instead of distribution plate and cold hydrogen line by the way that the molten hydrogen disperser of micropore is added in catalyst bed interlayer Clearance space between agent bed reduces 50% or more, achievees the purpose that increase reactor utilization ratio.
The present invention provides a kind of liquid-phase hydrogenatin device, including heating furnace, air-fuel mixture equipment, liquid phase hydrogenation reactor, hydrogen Air compressor, high pressure knockout drum, desulphurization plant, wherein
The air-fuel mixture equipment includes the first air-fuel mixture equipment, the second air-fuel mixture equipment;
The liquid phase hydrogenation reactor is divided into uplink liquid phase hydrogenation reactor and descending liquid phase hydrogenation reactor, and it is described on It is connected by the second air-fuel mixture equipment between row liquid phase hydrogenation reactor and the descending liquid phase hydrogenation reactor;
The outlet line of the heating furnace is connected with the first air-fuel mixture equipment, the first air-fuel mixture equipment Outlet is connected with the entrance of the uplink liquid phase hydrogenation reactor, outlet and the high pressure of the descending liquid phase hydrogenation reactor Knockout drum is connected;
It is respectively provided with n catalyst bed in the uplink liquid phase hydrogenation reactor and the descending liquid phase hydrogenation reactor Each the molten hydrogen disperser of at least one micropore that hydrogen is dispersed into microvesicle is arranged between the catalyst bed in layer;
The hydrogen gas compressor has the roads 2n hydrogen feed pipe road, wherein 2 road hydrogen feed pipe roads and the air-fuel mixture Equipment is connected, remaining roads 2n-2 hydrogen feed pipe road connects one to one with the molten hydrogen disperser of the micropore respectively, and n is integer;
The liquid-phase hydrogenatin device further includes circulating pump, for being mixed reaction effluent as recycle oil and feedstock oil It closes.
Liquid-phase hydrogenatin device of the present invention, wherein preferably, the high pressure knockout drum passes through an exhaust emission tube Line is connected with the desulphurization plant.
Liquid-phase hydrogenatin device of the present invention, wherein the n is preferably 1~5.
Liquid-phase hydrogenatin device of the present invention, wherein the molten hydrogen disperser material of micropore be preferably ceramics, metal or Membrane material.
Liquid-phase hydrogenatin device of the present invention, wherein the molten hydrogen disperser of micropore is preferably with horizontal or vertical direction It is placed between the support plate of the catalyst bed interlayer.
The present invention also provides a kind of liquid phase hydrogenating method, which is above-mentioned liquid-phase hydrogenatin dress It sets, includes the following steps:
High hydrogen consumption feedstock oil by heating furnace is mixed to form with hydrogen through the first air-fuel mixture equipment and mixes original Material;
Mixed raw material is successively generated with the catalyst bed haptoreaction of the uplink liquid phase hydrogenation reactor from the bottom up First molten hydrogen mixture, while each catalyst bed interlayer into the uplink liquid phase hydrogenation reactor injects fresh hydrogen, leads to Cross the micropore molten hydrogen disperser fresh hydrogen is evenly dispersed at bubble;
The first molten hydrogen mixture is after the second air-fuel mixture equipment is mixed with fresh hydrogen, from top to bottom With each catalyst bed haptoreaction reaction of formation effluent of descending liquid phase hydrogenation reactor, while adding to the descending liquid phase Each catalyst bed interlayer of hydrogen reactor injects fresh hydrogen, by the micropore molten hydrogen disperser that fresh hydrogen is evenly dispersed At bubble;
The reaction effluent is mixed as recycle oil with feedstock oil through high pressure knockout drum separation rear portion, another Partial reaction effluent carries out isolated product oil.
Liquid phase hydrogenating method of the present invention, wherein the high hydrogen consumption feedstock oil is preferably straight-run diesel oil or catalysis bavin Oil.
Liquid phase hydrogenating method of the present invention, wherein preferably, the reaction effluent is detached by the high pressure The tail gas obtained after tank carries out desulfurization process also into desulphurization plant.
The beneficial effects of the present invention are:Liquid-phase hydrogenatin reaction response device is by being connected in series with, in entire reaction unit altogether There are 2n layers of catalyst bed and 2n benefit hydrogen point, while also being provided with air-fuel mixture equipment outside reactor, can further supplement anti- The hydrogen that should be consumed.Therefore, it can be used for consuming the high feedstock oil reaction of hydrogen;It, can simultaneously when handling the hydrogen lower feedstock oil of consumption To cancel product circulation pump, further achieve the purpose that reduce investment and energy consumption;It is carried out simultaneously using the molten hydrogen disperser of micropore more Point quantitatively mends the mode of hydrogen, to reach uniform and effectively increase gas-liquid contact face, promotes reaction, improves the mesh of hydrogenation efficiency 's.And it is equipped with support plate of the molten hydrogen disperser of micropore instead of traditional reaction unit catalyst bed interlayer in catalyst bed interlayer Distribution plate and benefit hydrogen holes, therefore the clearance space of catalyst bed interlayer is reduced up to 50% or more, is reached and is increased reactor utilization The purpose of efficiency;Meanwhile reaction unit of the present invention is small, wall thickness is thin, tonnage is small, has and reduces energy consumption and reduce cost Effect.
The present invention has the following advantages:
(1) technical aspect:It can be used for diesel modifying and mitigate to deteriorate the consumption higher feedstock oil of hydrogen such as application, liquid yield It improves, can accomplish high desulfurization rate.
(2) investing:10%-50% is saved compared to traditional hydrogen addition technology;Make instead by using the molten hydrogen distributor of micropore It answers device volume to reduce and there is flexible draw ratio;Less floor space and steel structure platform.
(3) in terms of operating cost:25%+ is saved compared to traditional hydrogen addition technology;Heating furnace load substantially reduces;Hydrogen loss vector Less;Device maintenance cost is lower;Catalyst amount is lower, and the practical operation service life extends.
Description of the drawings
Fig. 1 is that the upstriker reactor of the present invention connect with down-flow reactor and handles the Continuous Liquid Phase of high hydrogen consumption raw material and add The flow chart of hydrogen process,
Wherein, reference numeral
1 entrance
2 heating furnaces
3 first air-fuel mixture equipment
4 hydrogen gas compressors
5 recycle oil pipelines
6 hydrogen make-ups are passed through the molten hydrogen disperser of micropore
7 molten hydrogen products are passed through high pressure knockout drum
8 high pressure knockout drums
9 high pressure separation products are passed through desulphurization plant
10 desulphurization plants
11 product oil pipelines
12 circulating pumps
13 uplink liquid phase hydrogenation reactors
14 descending liquid phase hydrogenation reactors
15 second air-fuel mixture equipment;
Fig. 2 is structural schematic diagram of the liquid-phase hydrogenatin reaction unit of the present invention when micropore dispersion device is vertically arranged.
Specific implementation mode
Technical solution of the present invention is described in detail in the following with reference to the drawings and specific embodiments, to be further understood that The purpose of the present invention, scheme and effect, but it is not intended as the limitation of scope of the appended claims of the present invention.
Refering to fig. 1, liquid-phase hydrogenatin device provided in this embodiment, including heating furnace 2, air-fuel mixture equipment, liquid-phase hydrogenatin Reactor, hydrogen gas compressor 4, high pressure knockout drum 8, desulphurization plant 10, wherein
The air-fuel mixture equipment includes the first air-fuel mixture equipment 3, the second air-fuel mixture equipment 15;
The liquid phase hydrogenation reactor is divided into uplink liquid phase hydrogenation reactor 13 and descending liquid phase hydrogenation reactor 14, and institute It states between uplink liquid phase hydrogenation reactor 13 and the descending liquid phase hydrogenation reactor 14 through the second air-fuel mixture equipment 15 series connection;
The outlet line of the heating furnace 2 is connected with the first air-fuel mixture equipment 3, the first air-fuel mixture equipment 3 outlet is connected with the entrance of the uplink liquid phase hydrogenation reactor 13, the outlet of the descending liquid phase hydrogenation reactor 14 with The high pressure knockout drum 8 is connected;
It is respectively provided with n catalyst in the uplink liquid phase hydrogenation reactor 13 and the descending liquid phase hydrogenation reactor 14 Each the molten hydrogen disperser of at least one micropore that hydrogen is dispersed into microvesicle is arranged between the catalyst bed in bed;
The hydrogen gas compressor 4 has the roads 2n hydrogen feed pipe road, wherein 2 road hydrogen feed pipe roads and the air-fuel mixture Equipment is connected, remaining roads 2n-2 hydrogen feed pipe road connects one to one with the molten hydrogen disperser of the micropore respectively, and n is integer, In the present embodiment, 2 n;Certainly, n may be 3 either 4 or 5 in other embodiments;
The liquid-phase hydrogenatin device further includes circulating pump 12, for being mixed reaction effluent as recycle oil and feedstock oil It closes, because the raw material of processing is that high hydrogen consumes raw material, therefore the liquid-phase hydrogenatin reaction system further includes having to connect with raw material oil-in 1 Recycle oil pipeline 5, high pressure knockout drum 8 are connect by circulating pump 12 with recycle oil pipeline.
The high pressure knockout drum 8 is connected by an exhaust emission tube line with the desulphurization plant 10.
The molten hydrogen disperser material of micropore is ceramics, and the molten hydrogen disperser material of micropore can be in other embodiments certainly It is metal or membrane material, the molten hydrogen disperser of micropore is placed in horizontal direction between the support plate of the catalyst bed interlayer;Certainly exist The molten hydrogen disperser of micropore can be placed in vertical direction between the support plate of the catalyst bed interlayer in other embodiment.
It should be noted that, although the catalyst bed in liquid phase hydrogenation reactor shown in Fig. 1 is two, but in reality It is not limited thereto in the application of border, the number n of the catalyst bed in every section can be 1~5.
Referring to Fig.2, the molten hydrogen disperser of micropore that the liquid-phase hydrogenatin reaction unit of the present invention is built in catalyst bed interlayer is perpendicular Disposed upright eliminates distribution plate and cold hydrogen tube between the support plate and lower catalyst agent top spacer of overlying catalyst.
The liquid phase hydrogenating method that the present embodiment also provides, the liquid phase hydrogenating method are to utilize above-mentioned liquid-phase hydrogenatin device, packet Include following steps:
It will be mixed to form mixed raw material through the first air-fuel mixture equipment with hydrogen by the straight-run diesel oil of heating furnace, when So in other embodiments, it can be catalytic diesel oil is mixed to form mixed raw material with hydrogen through the first air-fuel mixture equipment;
Mixed raw material is successively generated with the catalyst bed haptoreaction of the uplink liquid phase hydrogenation reactor from the bottom up First molten hydrogen mixture, while each catalyst bed interlayer into the uplink liquid phase hydrogenation reactor injects fresh hydrogen, leads to Cross the micropore molten hydrogen disperser fresh hydrogen is evenly dispersed at bubble;
The first molten hydrogen mixture is after the second air-fuel mixture equipment is mixed with fresh hydrogen, from top to bottom With each catalyst bed haptoreaction reaction of formation effluent of descending liquid phase hydrogenation reactor, while adding to the descending liquid phase Each catalyst bed interlayer of hydrogen reactor injects fresh hydrogen, by the micropore molten hydrogen disperser that fresh hydrogen is evenly dispersed At bubble;
The reaction effluent is mixed as recycle oil with feedstock oil through high pressure knockout drum separation rear portion, another Partial reaction effluent carries out isolated product oil, and obtained tail gas carries out desulfurization process also into desulphurization plant.
Certainly, the present invention can also have other various embodiments, without deviating from the spirit and substance of the present invention, ripe It knows those skilled in the art and makes various corresponding change and deformations, but these corresponding changes and change in accordance with the present invention Shape should all belong to the protection domain of appended claims of the invention.

Claims (8)

1. a kind of liquid-phase hydrogenatin device, including heating furnace, air-fuel mixture equipment, liquid phase hydrogenation reactor, hydrogen gas compressor, high pressure Knockout drum, desulphurization plant, which is characterized in that
The air-fuel mixture equipment includes the first air-fuel mixture equipment, the second air-fuel mixture equipment;
The liquid phase hydrogenation reactor is divided into uplink liquid phase hydrogenation reactor and descending liquid phase hydrogenation reactor, and the uplink liquid It is connected by the second air-fuel mixture equipment between phase hydrogenation reactor and the descending liquid phase hydrogenation reactor;
The outlet line of the heating furnace is connected with the first air-fuel mixture equipment, the outlet of the first air-fuel mixture equipment It is connected with the entrance of the uplink liquid phase hydrogenation reactor, the outlet of the descending liquid phase hydrogenation reactor is detached with the high pressure Tank is connected;
It is respectively provided with n catalyst bed in the uplink liquid phase hydrogenation reactor and the descending liquid phase hydrogenation reactor, often The molten hydrogen disperser of at least one micropore that hydrogen is dispersed into microvesicle is set between a catalyst bed;
The hydrogen gas compressor has the roads 2n hydrogen feed pipe road, wherein 2 road hydrogen feed pipe roads and the air-fuel mixture equipment It is connected, remaining roads 2n-2 hydrogen feed pipe road connects one to one with the molten hydrogen disperser of the micropore respectively, and n is integer;
The liquid-phase hydrogenatin device further includes circulating pump, for mixing reaction effluent as recycle oil with feedstock oil.
2. liquid-phase hydrogenatin device according to claim 1, which is characterized in that the high pressure knockout drum is discharged by a tail gas Pipeline is connected with the desulphurization plant.
3. liquid-phase hydrogenatin device according to claim 1 or 2, which is characterized in that the n is 1~5.
4. liquid-phase hydrogenatin device according to claim 1 or 2, which is characterized in that the molten hydrogen disperser material of micropore is Ceramics, metal or membrane material.
5. liquid-phase hydrogenatin device according to claim 1 or 2, which is characterized in that the molten hydrogen disperser of micropore is with level Or vertical direction is placed between the support plate of the catalyst bed interlayer.
6. a kind of liquid phase hydrogenating method, which is the liquid-phase hydrogenatin of any one of Claims 1 to 5 Device includes the following steps:
High hydrogen consumption feedstock oil by heating furnace is mixed to form mixed raw material with hydrogen through the first air-fuel mixture equipment;
Mixed raw material successively generates first with the catalyst bed haptoreaction of the uplink liquid phase hydrogenation reactor from the bottom up Molten hydrogen mixture, while each catalyst bed interlayer into the uplink liquid phase hydrogenation reactor injects fresh hydrogen, passes through institute State micropore molten hydrogen disperser fresh hydrogen is evenly dispersed at bubble;
The first molten hydrogen mixture is after the second air-fuel mixture equipment is mixed with fresh hydrogen, from top to bottom under Each catalyst bed haptoreaction reaction of formation effluent of row liquid phase hydrogenation reactor, while adding hydrogen anti-to the descending liquid phase Each catalyst bed interlayer of device is answered to inject fresh hydrogen, it is by the micropore molten hydrogen disperser that fresh hydrogen is evenly dispersed at gas Bubble;
The reaction effluent is mixed as recycle oil with feedstock oil through high pressure knockout drum separation rear portion, another part Reaction effluent carries out isolated product oil.
7. liquid phase hydrogenating method according to claim 6, which is characterized in that the high hydrogen consumption feedstock oil be straight-run diesel oil or Catalytic diesel oil.
8. the liquid phase hydrogenating method described according to claim 6 or 7, which is characterized in that the reaction effluent passes through the height The tail gas obtained after pressure knockout drum carries out desulfurization process also into desulphurization plant.
CN201510799190.2A 2015-11-18 2015-11-18 liquid phase hydrogenation device and method Active CN106701174B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112705122B (en) * 2019-10-25 2022-07-08 中国石油化工股份有限公司 Liquid phase hydrogenation reactor and hydrogenation method
CN111871337A (en) * 2020-07-16 2020-11-03 南京延长反应技术研究院有限公司 Micro-interface reaction system and method for diesel hydrogenation

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002395A (en) * 2010-12-08 2011-04-06 华东理工大学 Method and device for dissolving gas in liquid-phase circulating hydrodesulfurization system
CN203238222U (en) * 2013-04-03 2013-10-16 中国石油天然气股份有限公司 Liquid phase hydrogenation reaction device with multistage hydrogen dissolving system
CN104987885A (en) * 2015-07-09 2015-10-21 陕西美斯林能源科技研究院 Technology and device for producing national standard oil through fischer-tropsch synthesis oil and coal tar through hydrogenation

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102002395A (en) * 2010-12-08 2011-04-06 华东理工大学 Method and device for dissolving gas in liquid-phase circulating hydrodesulfurization system
CN203238222U (en) * 2013-04-03 2013-10-16 中国石油天然气股份有限公司 Liquid phase hydrogenation reaction device with multistage hydrogen dissolving system
CN104987885A (en) * 2015-07-09 2015-10-21 陕西美斯林能源科技研究院 Technology and device for producing national standard oil through fischer-tropsch synthesis oil and coal tar through hydrogenation

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