CN106700920A - Reaction type polysiloxane flame-retardant coating and preparation method thereof - Google Patents
Reaction type polysiloxane flame-retardant coating and preparation method thereof Download PDFInfo
- Publication number
- CN106700920A CN106700920A CN201710045703.XA CN201710045703A CN106700920A CN 106700920 A CN106700920 A CN 106700920A CN 201710045703 A CN201710045703 A CN 201710045703A CN 106700920 A CN106700920 A CN 106700920A
- Authority
- CN
- China
- Prior art keywords
- flame retardant
- parts
- coating
- add
- polysiloxane flame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003063 flame retardant Substances 0.000 title claims abstract description 128
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 title claims abstract description 127
- 238000000576 coating method Methods 0.000 title claims abstract description 125
- 239000011248 coating agent Substances 0.000 title claims abstract description 117
- -1 polysiloxane Polymers 0.000 title claims abstract description 97
- 229920001296 polysiloxane Polymers 0.000 title claims abstract description 79
- 238000002360 preparation method Methods 0.000 title claims abstract description 25
- 238000006757 chemical reactions by type Methods 0.000 title 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 50
- 239000002904 solvent Substances 0.000 claims abstract description 35
- 239000004743 Polypropylene Substances 0.000 claims abstract description 22
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 18
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 239000004114 Ammonium polyphosphate Substances 0.000 claims abstract description 14
- 235000019826 ammonium polyphosphate Nutrition 0.000 claims abstract description 14
- 229920001276 ammonium polyphosphate Polymers 0.000 claims abstract description 14
- 229920001155 polypropylene Polymers 0.000 claims abstract description 13
- 239000000080 wetting agent Substances 0.000 claims abstract description 12
- 239000002994 raw material Substances 0.000 claims abstract description 6
- 238000003756 stirring Methods 0.000 claims description 48
- 239000003054 catalyst Substances 0.000 claims description 35
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 claims description 31
- 238000006243 chemical reaction Methods 0.000 claims description 22
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 20
- 229960004756 ethanol Drugs 0.000 claims description 19
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 15
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 14
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 claims description 14
- 238000010438 heat treatment Methods 0.000 claims description 13
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 12
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 12
- 239000011574 phosphorus Substances 0.000 claims description 12
- 229910052698 phosphorus Inorganic materials 0.000 claims description 12
- 238000010992 reflux Methods 0.000 claims description 12
- 239000000126 substance Substances 0.000 claims description 12
- 229920002554 vinyl polymer Polymers 0.000 claims description 12
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 claims description 10
- STMDPCBYJCIZOD-UHFFFAOYSA-N 2-(2,4-dinitroanilino)-4-methylpentanoic acid Chemical compound CC(C)CC(C(O)=O)NC1=CC=C([N+]([O-])=O)C=C1[N+]([O-])=O STMDPCBYJCIZOD-UHFFFAOYSA-N 0.000 claims description 9
- 239000013543 active substance Substances 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 8
- 238000003760 magnetic stirring Methods 0.000 claims description 7
- 229920000728 polyester Polymers 0.000 claims description 7
- 238000005406 washing Methods 0.000 claims description 7
- WYTZZXDRDKSJID-UHFFFAOYSA-N (3-aminopropyl)triethoxysilane Chemical compound CCO[Si](OCC)(OCC)CCCN WYTZZXDRDKSJID-UHFFFAOYSA-N 0.000 claims description 6
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 6
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 6
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims description 6
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 claims description 6
- 239000012298 atmosphere Substances 0.000 claims description 6
- 238000004821 distillation Methods 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 229910052739 hydrogen Inorganic materials 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 5
- BUZRAOJSFRKWPD-UHFFFAOYSA-N isocyanatosilane Chemical compound [SiH3]N=C=O BUZRAOJSFRKWPD-UHFFFAOYSA-N 0.000 claims description 5
- 239000000123 paper Substances 0.000 claims description 5
- 229920003023 plastic Polymers 0.000 claims description 5
- 239000004033 plastic Substances 0.000 claims description 5
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 claims description 5
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000004793 Polystyrene Substances 0.000 claims description 4
- DHKHKXVYLBGOIT-UHFFFAOYSA-N acetaldehyde Diethyl Acetal Natural products CCOC(C)OCC DHKHKXVYLBGOIT-UHFFFAOYSA-N 0.000 claims description 4
- 125000002777 acetyl group Chemical class [H]C([H])([H])C(*)=O 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 4
- ICFCQEJDICSLOV-UHFFFAOYSA-N diisocyanato(dimethyl)silane Chemical compound O=C=N[Si](C)(C)N=C=O ICFCQEJDICSLOV-UHFFFAOYSA-N 0.000 claims description 4
- 239000000194 fatty acid Substances 0.000 claims description 4
- 229930195729 fatty acid Natural products 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920002223 polystyrene Polymers 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- WZJUBBHODHNQPW-UHFFFAOYSA-N 2,4,6,8-tetramethyl-1,3,5,7,2$l^{3},4$l^{3},6$l^{3},8$l^{3}-tetraoxatetrasilocane Chemical compound C[Si]1O[Si](C)O[Si](C)O[Si](C)O1 WZJUBBHODHNQPW-UHFFFAOYSA-N 0.000 claims description 3
- FMGBDYLOANULLW-UHFFFAOYSA-N 3-isocyanatopropyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)CCCN=C=O FMGBDYLOANULLW-UHFFFAOYSA-N 0.000 claims description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 3
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims description 3
- 239000008367 deionised water Substances 0.000 claims description 3
- 229910021641 deionized water Inorganic materials 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 claims description 3
- 239000010703 silicon Substances 0.000 claims description 3
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims description 3
- BSYJHYLAMMJNRC-UHFFFAOYSA-N 2,4,4-trimethylpentan-2-ol Chemical group CC(C)(C)CC(C)(C)O BSYJHYLAMMJNRC-UHFFFAOYSA-N 0.000 claims description 2
- PXGZUMCOTGAVEC-UHFFFAOYSA-N 3-[dimethoxy(penta-1,4-dien-3-yloxy)silyl]propane-1,1,1-triamine Chemical compound C(=C)C(O[Si](OC)(OC)CCC(N)(N)N)C=C PXGZUMCOTGAVEC-UHFFFAOYSA-N 0.000 claims description 2
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical compound OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical group [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 claims description 2
- TVXBFESIOXBWNM-UHFFFAOYSA-N Xylitol Natural products OCCC(O)C(O)C(O)CCO TVXBFESIOXBWNM-UHFFFAOYSA-N 0.000 claims description 2
- 235000010290 biphenyl Nutrition 0.000 claims description 2
- 239000004305 biphenyl Substances 0.000 claims description 2
- 125000006267 biphenyl group Chemical group 0.000 claims description 2
- 229960000935 dehydrated alcohol Drugs 0.000 claims description 2
- 235000013870 dimethyl polysiloxane Nutrition 0.000 claims description 2
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical compound OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 2
- HEBKCHPVOIAQTA-UHFFFAOYSA-N meso ribitol Natural products OCC(O)C(O)C(O)CO HEBKCHPVOIAQTA-UHFFFAOYSA-N 0.000 claims description 2
- 239000007769 metal material Substances 0.000 claims description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 2
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 2
- 229910001392 phosphorus oxide Inorganic materials 0.000 claims description 2
- LFGREXWGYUGZLY-UHFFFAOYSA-N phosphoryl Chemical class [P]=O LFGREXWGYUGZLY-UHFFFAOYSA-N 0.000 claims description 2
- 229920000435 poly(dimethylsiloxane) Polymers 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 229940005657 pyrophosphoric acid Drugs 0.000 claims description 2
- 235000019333 sodium laurylsulphate Nutrition 0.000 claims description 2
- 239000000811 xylitol Substances 0.000 claims description 2
- 235000010447 xylitol Nutrition 0.000 claims description 2
- 229960002675 xylitol Drugs 0.000 claims description 2
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 claims 1
- MTEZSDOQASFMDI-UHFFFAOYSA-N 1-trimethoxysilylpropan-1-ol Chemical compound CCC(O)[Si](OC)(OC)OC MTEZSDOQASFMDI-UHFFFAOYSA-N 0.000 claims 1
- CBECDWUDYQOTSW-UHFFFAOYSA-N 2-ethylbut-3-enal Chemical compound CCC(C=C)C=O CBECDWUDYQOTSW-UHFFFAOYSA-N 0.000 claims 1
- 229910021529 ammonia Inorganic materials 0.000 claims 1
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims 1
- JTHNLKXLWOXOQK-UHFFFAOYSA-N n-propyl vinyl ketone Natural products CCCC(=O)C=C JTHNLKXLWOXOQK-UHFFFAOYSA-N 0.000 claims 1
- 239000001593 sorbitan monooleate Substances 0.000 claims 1
- 235000011069 sorbitan monooleate Nutrition 0.000 claims 1
- 229940035049 sorbitan monooleate Drugs 0.000 claims 1
- HQYALQRYBUJWDH-UHFFFAOYSA-N trimethoxy(propyl)silane Chemical compound CCC[Si](OC)(OC)OC HQYALQRYBUJWDH-UHFFFAOYSA-N 0.000 claims 1
- HEBKCHPVOIAQTA-SCDXWVJYSA-N xylitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)CO HEBKCHPVOIAQTA-SCDXWVJYSA-N 0.000 claims 1
- 239000011159 matrix material Substances 0.000 abstract description 14
- 230000000694 effects Effects 0.000 abstract description 10
- 238000012360 testing method Methods 0.000 abstract description 7
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 abstract description 6
- 239000001301 oxygen Substances 0.000 abstract description 6
- 229910052760 oxygen Inorganic materials 0.000 abstract description 6
- 239000008199 coating composition Substances 0.000 abstract description 3
- 239000003153 chemical reaction reagent Substances 0.000 abstract 1
- 239000010408 film Substances 0.000 abstract 1
- 229920000642 polymer Polymers 0.000 description 16
- 239000002184 metal Substances 0.000 description 13
- 229910052751 metal Inorganic materials 0.000 description 13
- 239000002131 composite material Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 9
- 239000000203 mixture Substances 0.000 description 6
- 230000004224 protection Effects 0.000 description 5
- 229920006351 engineering plastic Polymers 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000005260 corrosion Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 3
- 239000002243 precursor Substances 0.000 description 3
- 229910008051 Si-OH Inorganic materials 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- 229910006358 Si—OH Inorganic materials 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000002474 experimental method Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- AZQGFVRDZTUHBU-UHFFFAOYSA-N isocyanic acid;triethoxy(propyl)silane Chemical compound N=C=O.CCC[Si](OCC)(OCC)OCC AZQGFVRDZTUHBU-UHFFFAOYSA-N 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- PHQOGHDTIVQXHL-UHFFFAOYSA-N n'-(3-trimethoxysilylpropyl)ethane-1,2-diamine Chemical compound CO[Si](OC)(OC)CCCNCCN PHQOGHDTIVQXHL-UHFFFAOYSA-N 0.000 description 2
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 2
- 125000002524 organometallic group Chemical group 0.000 description 2
- 150000001282 organosilanes Chemical class 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000379 polypropylene carbonate Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 238000005292 vacuum distillation Methods 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- DBNWBEGCONIRGQ-UHFFFAOYSA-N 1,1-diphenylpropan-2-one Chemical compound C=1C=CC=CC=1C(C(=O)C)C1=CC=CC=C1 DBNWBEGCONIRGQ-UHFFFAOYSA-N 0.000 description 1
- OSNIIMCBVLBNGS-UHFFFAOYSA-N 1-(1,3-benzodioxol-5-yl)-2-(dimethylamino)propan-1-one Chemical compound CN(C)C(C)C(=O)C1=CC=C2OCOC2=C1 OSNIIMCBVLBNGS-UHFFFAOYSA-N 0.000 description 1
- LJDSTRZHPWMDPG-UHFFFAOYSA-N 2-(butylamino)ethanol Chemical compound CCCCNCCO LJDSTRZHPWMDPG-UHFFFAOYSA-N 0.000 description 1
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- SDYPOSCFXLMHPN-UHFFFAOYSA-N CCCN=C=O.CCO[SiH](OCC)OCC Chemical compound CCCN=C=O.CCO[SiH](OCC)OCC SDYPOSCFXLMHPN-UHFFFAOYSA-N 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- YFPJFKYCVYXDJK-UHFFFAOYSA-N Diphenylphosphine oxide Chemical compound C=1C=CC=CC=1[P+](=O)C1=CC=CC=C1 YFPJFKYCVYXDJK-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- 230000006750 UV protection Effects 0.000 description 1
- XCQQWDCKLLORFE-UHFFFAOYSA-N [O].C1(=CC=CC=C1)PC1=CC=CC=C1 Chemical compound [O].C1(=CC=CC=C1)PC1=CC=CC=C1 XCQQWDCKLLORFE-UHFFFAOYSA-N 0.000 description 1
- 239000011149 active material Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000005037 alkyl phenyl group Chemical group 0.000 description 1
- 125000000129 anionic group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000009920 chelation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- 238000009510 drug design Methods 0.000 description 1
- 239000000839 emulsion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000012757 flame retardant agent Substances 0.000 description 1
- GNOIPBMMFNIUFM-UHFFFAOYSA-N hexamethylphosphoric triamide Chemical compound CN(C)P(=O)(N(C)C)N(C)C GNOIPBMMFNIUFM-UHFFFAOYSA-N 0.000 description 1
- 230000003301 hydrolyzing effect Effects 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002329 infrared spectrum Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- VMGAPWLDMVPYIA-HIDZBRGKSA-N n'-amino-n-iminomethanimidamide Chemical compound N\N=C\N=N VMGAPWLDMVPYIA-HIDZBRGKSA-N 0.000 description 1
- 231100000989 no adverse effect Toxicity 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000555 poly(dimethylsilanediyl) polymer Polymers 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 235000010482 polyoxyethylene sorbitan monooleate Nutrition 0.000 description 1
- 229920000053 polysorbate 80 Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- BOLDJAUMGUJJKM-LSDHHAIUSA-N renifolin D Natural products CC(=C)[C@@H]1Cc2c(O)c(O)ccc2[C@H]1CC(=O)c3ccc(O)cc3O BOLDJAUMGUJJKM-LSDHHAIUSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- SCPYDCQAZCOKTP-UHFFFAOYSA-N silanol Chemical compound [SiH3]O SCPYDCQAZCOKTP-UHFFFAOYSA-N 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical group CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- 239000002966 varnish Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D183/00—Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
- C09D183/04—Polysiloxanes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/38—Polysiloxanes modified by chemical after-treatment
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G77/00—Macromolecular compounds obtained by reactions forming a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon in the main chain of the macromolecule
- C08G77/04—Polysiloxanes
- C08G77/38—Polysiloxanes modified by chemical after-treatment
- C08G77/382—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon
- C08G77/388—Polysiloxanes modified by chemical after-treatment containing atoms other than carbon, hydrogen, oxygen or silicon containing nitrogen
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- C—CHEMISTRY; METALLURGY
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Abstract
本发明公开了一种反应型聚硅氧烷阻燃涂层及其制备方法,属于阻燃涂层技术领域。该涂层成分由硅烷偶联剂、聚磷酸铵、成膜剂、聚硅氧烷阻燃剂、湿润剂和乙醇组成。本发明的成膜剂与硅烷偶联剂同时起到成膜作用,硅烷偶联剂又能与所合成的聚硅氧烷阻燃剂发生相互作用,硅烷偶联剂与阻燃剂既可以对聚磷酸铵实施微胶囊化又可进行反应,得到空间交联网状结构的反应型聚硅氧烷阻燃涂层,该涂层以乙醇为溶剂,并且整个体系中原料均为环境友好型试剂,对环境与操作人员均无危害;该涂层为反应型涂层,阻燃效率高,可使聚丙烯的极限氧指数LOI达到31.3%并通过UL‑94 V0测试,且完全不影响基体的力学性能,能够随着基体一同变形而不脱落。
The invention discloses a reactive polysiloxane flame retardant coating and a preparation method thereof, belonging to the technical field of flame retardant coatings. The coating composition is composed of silane coupling agent, ammonium polyphosphate, film forming agent, polysiloxane flame retardant, wetting agent and ethanol. The film-forming agent of the present invention and the silane coupling agent play a film-forming effect simultaneously, and the silane coupling agent can interact with the synthesized polysiloxane flame retardant again, and both the silane coupling agent and the flame retardant can Ammonium polyphosphate can be microencapsulated and then reacted to obtain a reactive polysiloxane flame-retardant coating with a spatially cross-linked network structure. The coating uses ethanol as a solvent, and the raw materials in the entire system are environmentally friendly reagents. No harm to the environment and operators; the coating is a reactive coating with high flame retardant efficiency, which can make the limiting oxygen index LOI of polypropylene reach 31.3% and pass the UL‑94 V0 test without affecting the mechanics of the substrate at all Performance, can be deformed together with the matrix without falling off.
Description
技术领域technical field
本发明涉及一种反应型聚硅氧烷阻燃涂层及其制备方法,属于阻燃涂层技术领域。The invention relates to a reactive polysiloxane flame retardant coating and a preparation method thereof, belonging to the technical field of flame retardant coatings.
背景技术Background technique
在现代生活中,由于火的控制不当而引起的火灾时有发生,这导致了巨大的生命与财产损失。然而,大量常用材料都是易燃的,因此赋予这些材料阻燃性以减少火灾发生的概率势在必行。In modern life, fires caused by improper fire control occur frequently, which lead to huge loss of life and property. However, a large number of commonly used materials are flammable, so it is imperative to endow these materials with flame retardancy to reduce the probability of fire occurrence.
通常情况下,在阻燃处理方式上,有阻燃剂与基体共混、制备本征阻燃高聚物、施以高聚物阻燃涂层等。本征高聚物难以制备,种类较小,应用有限。添加型需要很大的添加量才有阻燃效果,而这将带来以下几个问题:首先,一段时间后阻燃剂迁移至表层使得成分不均匀;第二,添加型与基体的结合较脆弱,这会在基体中产生脆弱点而降低基体的力学性能。Usually, in terms of flame retardant treatment methods, there are flame retardants blended with the matrix, preparation of intrinsic flame retardant polymers, and application of high polymer flame retardant coatings. Intrinsic polymers are difficult to prepare, their types are small, and their applications are limited. The additive type requires a large amount of addition to have a flame retardant effect, and this will bring the following problems: first, the flame retardant migrates to the surface after a period of time to make the composition uneven; second, the combination of the additive type and the matrix is relatively weak. Fragility, which creates weak points in the matrix and reduces the mechanical properties of the matrix.
采用阻燃涂层的方式达到阻燃目的是一种较好的方法,也是目前的研究热门。与其他两种方式相比,由于阻燃涂层附着在聚合物基体的表面而不会破坏基体的内部结构,因此对基体的力学性能等不会产生不良影响,保持了基体材料的原有性能。除此之外,阻燃涂层可以溶解于某些溶剂之中,达到回收利用基体的目的。但是,目前鲜有将阻燃涂层应用到高分子工程塑料表面的报道。主要原因有以下两个:首先是由于高分子工程塑料的表面极性较低、疏水性较高,导致涂层与基体的结合力降低,容易脱落,达不到良好的阻燃效果,且耐候性、耐用性差;其次是涂层的柔韧性不够,很难与某些高分子工程塑料相适应,如涂层易于在聚丙烯弯折的状态下断裂且脱落。因此,若要用涂层的方式解决高分子工程塑料的易燃问题,需要考虑到涂层的阻燃性、涂层与基体的结合力、施以涂层之后涂层/基体的柔韧性。It is a better method to achieve the purpose of flame retardant by using flame retardant coating, and it is also a hot research topic at present. Compared with the other two methods, since the flame retardant coating is attached to the surface of the polymer matrix without destroying the internal structure of the matrix, it will not have adverse effects on the mechanical properties of the matrix and maintain the original properties of the matrix material . In addition, the flame retardant coating can be dissolved in some solvents to achieve the purpose of recycling the substrate. However, there are few reports on the application of flame retardant coatings to the surface of polymer engineering plastics. The main reasons are as follows: First, due to the low polarity and high hydrophobicity of the surface of polymer engineering plastics, the bonding force between the coating and the substrate is reduced, it is easy to fall off, and the good flame retardant effect cannot be achieved. Second, the flexibility of the coating is not enough, it is difficult to adapt to some polymer engineering plastics, such as the coating is easy to break and fall off when the polypropylene is bent. Therefore, in order to solve the flammability problem of polymer engineering plastics by coating, it is necessary to consider the flame retardancy of the coating, the bonding force between the coating and the substrate, and the flexibility of the coating/substrate after the coating is applied.
中国专利公开号为CN104862970A公开了一种“高阻燃无毒害织物涂层材料及制备方法”,该方法的步骤是首先配制氯化钠复合体,之后制备水泥复合体粉体,然后制备复合水性树脂,最后制备涂料。该方法生产成本低,适用领域广,但是其制备步骤繁琐且阻燃性能有限,并未说明涂层对基体性质的影响。Chinese Patent Publication No. CN104862970A discloses a "high flame retardant and non-toxic fabric coating material and its preparation method". Resin, and finally paint. This method has low production cost and wide application fields, but its preparation steps are cumbersome and its flame-retardant performance is limited, and it does not explain the influence of the coating on the properties of the substrate.
中国专利公开号为CN105419607A公开了“一种建筑用光固化复合涂料及其制备方法”,该方法的步骤包括以下几步:(1)将邻甲酚醛环氧丙烯酸酯、水溶性阴离子聚氨酯、甲基丙烯酸-2-羟乙酯、二苯丙酮、聚二甲基硅烷均匀混合,加入去离子水搅拌,制成乳液;(2)在乳液中加入pH调节剂丁基乙醇胺、甲苯基二苯基磷酸酯于30℃下搅拌分散30min,之后放入50℃烘箱中半小时得到复合涂料;(3)将复合涂料在紫外光照下30-40s完成固化。专利中并未提及该阻燃涂层的阻燃性质,且该涂层如需应用到建筑、木材等基材上,还需进行改性处理,涂料固化需要在紫外光照射下完成,操作繁琐,应用受到限制。Chinese Patent Publication No. CN105419607A discloses "a light-cured composite coating for construction and its preparation method", the steps of which include the following steps: (1) mixing o-cresol novolac epoxy acrylate, water-soluble anionic polyurethane, formazan 2-hydroxyethyl acrylate, diphenylacetone, and polydimethylsilane are evenly mixed, and then added with deionized water and stirred to make an emulsion; (2) adding pH regulators butylethanolamine, tolyldiphenyl Stir and disperse the phosphate ester at 30°C for 30 minutes, and then place it in an oven at 50°C for half an hour to obtain a composite coating; (3) The composite coating is cured under ultraviolet light for 30-40s. The patent does not mention the flame-retardant properties of the flame-retardant coating, and if the coating needs to be applied to substrates such as buildings and wood, it needs to be modified. The curing of the coating needs to be completed under ultraviolet light. Cumbersome and limited in application.
文献“Jimenez, M.; Duquesne, S.; Bourbigot, S., Fire protection ofpolypropylene and polycarbonate by intumescent coatings. Polymers forAdvanced Technologies 2012, 23 (1), 130-135.”公开了使用膨胀型阻燃涂层对聚丙烯与聚碳酸酯进行阻燃整理。经过涂层整理之后,两种高聚物的阻燃性均有大幅度的改善,该阻燃涂层为膨胀型亮光漆,文献中没有提及该涂层是否有良好的力学性能及涂层对基体力学性能的影响。The document "Jimenez, M.; Duquesne, S.; Bourbigot, S., Fire protection of polypropylene and polycarbonate by intumescent coatings. Polymers for Advanced Technologies 2012, 23 (1), 130-135." discloses the use of intumescent flame retardant coatings Flame retardant finishing of polypropylene and polycarbonate. After finishing the coating, the flame retardancy of the two polymers has been greatly improved. The flame retardant coating is an intumescent varnish. There is no mention in the literature whether the coating has good mechanical properties and whether the coating has good mechanical properties. influence on the mechanical properties of the matrix.
中国专利公开号为CN101925660A公开了“有机硅烷涂层组合物及其应用”,该组合物的制备步骤包括:(1)在催化剂的存在下,将有机硅烷水解;(2)对有机金属前体进行螯合;(3)将所述经水解的硅烷与所述经螯合的有机金属前体混合;(4)将所述有机硅烷-有机金属前体混合物水解。该专利详细介绍了组合物的制备方法以及其应用,涂层设计合理,效果显著。但是其若应用于阻燃领域,与聚合物基体的结合力较弱,易脱离剥落,不能起到良好的保护作用。Chinese Patent Publication No. CN101925660A discloses "Organosilane Coating Composition and Its Application". The preparation steps of the composition include: (1) in the presence of a catalyst, organosilane is hydrolyzed; (2) organometallic precursor performing chelation; (3) mixing the hydrolyzed silane with the chelated organometallic precursor; (4) hydrolyzing the organosilane-organometallic precursor mixture. The patent introduces the preparation method and application of the composition in detail, and the coating design is reasonable and the effect is remarkable. However, if it is used in the field of flame retardancy, its binding force with the polymer matrix is weak, it is easy to peel off, and it cannot play a good protective role.
中国专利公开号为CN103059727A公开了“一种含有六甲基磷酰三胺的金属表面硅烷处理剂及其制备方法”,该发明的处理剂处理金属后能够提高金属的耐腐蚀性能。与该专利类似的专利还有许多,很多均是将硅烷偶联剂或含有-Si-O-CH2CH3、硅羟基的物质引入涂层,通过其连接其他成分与金属表面从而对金属实施保护以达到耐腐蚀的目的。而将硅烷偶联剂引入到涂层应用于高聚物的阻燃整理中却少见,这可能是由于金属表面与聚合物表面的极性、润湿性与粗糙度差别较大所致。许多应用于金属防腐蚀的涂层不能直接应用于高聚物实施阻燃,因为要考虑到涂层与聚合物基体之间的结合力、涂层成分等因素。The Chinese Patent Publication No. CN103059727A discloses "a metal surface silane treatment agent containing hexamethylphosphoric triamide and its preparation method". The treatment agent of the invention can improve the corrosion resistance of the metal after treating the metal. There are many patents similar to this patent, and many of them introduce silane coupling agents or substances containing -Si-O-CH 2 CH 3 and silanol into the coating, and connect other components with the metal surface through it to implement metal protection. protection to achieve corrosion resistance. However, it is rare to introduce silane coupling agent into the flame retardant finishing of high polymer coating, which may be due to the large difference in polarity, wettability and roughness between the metal surface and the polymer surface. Many coatings applied to metal anti-corrosion cannot be directly applied to high polymers for flame retardancy, because factors such as the bonding force between the coating and the polymer matrix, the composition of the coating, and the like must be considered.
中国专利公开号为CN102218883A公开了“一种涂敷硅阻燃涂层的木塑板材”,涂敷的硅阻燃涂层具有密度小、机械强度高、吸气透气性低、耐热和阻燃性能等优点,但是其厚度相比与本专利中的厚度要大得多。此外,该专利中并没有提及阻燃涂层对木材力学性质的影响、涂层与木材之间的粘附力。The Chinese Patent Publication No. CN102218883A discloses "a wood-plastic board coated with a silicon flame-retardant coating". Advantages such as flammability, but its thickness is much larger than the thickness in this patent. In addition, the patent does not mention the effect of flame retardant coating on the mechanical properties of wood and the adhesion between coating and wood.
发明内容Contents of the invention
本发明旨在提供一种反应型聚硅氧烷阻燃涂层及其制备方法,涂层成分之间在制备过程中与遇热时可以相互反应,该涂层制备方法简单,具有良好的阻燃性与柔韧性。The present invention aims to provide a reactive polysiloxane flame retardant coating and its preparation method. The coating components can react with each other during the preparation process and when heated. The coating preparation method is simple and has good resistance to fire. Flammability and flexibility.
本发明提供了一种反应型聚硅氧烷阻燃涂层,其特征在于:其空间结构为:The invention provides a reactive polysiloxane flame retardant coating, which is characterized in that its spatial structure is:
而聚硅氧烷阻燃剂的结构式为: The structural formula of polysiloxane flame retardant is:
其中,m>0,n>0,x≥0;m、n为正整数,x为非负整数;Among them, m>0, n>0, x≥0; m and n are positive integers, and x is a non-negative integer;
R1与R2分别为H、CH3或OH中的一种;R 1 and R 2 are respectively one of H, CH 3 or OH;
R3为CH2CH(CH2OH)-P(=O)-O-C12H8、CH2CH(OH)-CH2-P(=O)-O-C12H8、CH2-CH(OH)-CH2-P(=O)-(C6H5)2、CH2-CH(CH2OH)-P(=O)-(C6H5)2、CH(OH)-CH2-P(=O)(OH)2、CH(OH)-CH2-P(=O)2或CH(OH)-CH2-P(=O)(OH)H中的一种;R 3 is CH 2 CH(CH 2 OH)-P(=O)-OC 12 H 8 , CH 2 CH(OH)-CH 2 -P(=O)-OC 12 H 8 , CH 2 -CH(OH )-CH 2 -P(=O)-(C 6 H 5 ) 2 , CH 2 -CH(CH 2 OH)-P(=O)-(C 6 H 5 ) 2 , CH(OH)-CH 2 One of -P(=O)(OH) 2 , CH(OH)-CH 2 -P(=O) 2 or CH(OH)-CH 2 -P(=O)(OH)H;
R4为(CH2)3-Si-(O-CH2CH3)3、(CH2)3-Si-(O-CH3)3、 ((CH3)2)Si-NCO、R 4 is (CH 2 ) 3 -Si-(O-CH 2 CH 3 ) 3 , (CH 2 ) 3 -Si-(O-CH 3 ) 3 , ((CH 3 ) 2 )Si-NCO,
((CH3)2)Si-NHC(=O)-(CH3)Si(-O-L)-R1或((CH3)2)Si-NHC(=O)-(CH3)Si(-O-L)-R2中的一种;其中R1与R2同上,L代表分子中的-Si-O-Si-主链。((CH 3 ) 2 )Si-NHC(=O)-(CH 3 )Si(-OL)-R 1 or ((CH 3 ) 2 )Si-NHC(=O)-(CH 3 )Si(- OL)-R 2 in one; wherein R 1 and R 2 are the same as above, and L represents the -Si-O-Si- main chain in the molecule.
所述的反应型聚硅氧烷阻燃涂层,由以下重量份的原料制成:The reactive polysiloxane flame-retardant coating is made of the following raw materials in parts by weight:
成膜剂 5-7份;5-7 parts of film-forming agent;
聚磷酸铵 3-5份;3-5 parts of ammonium polyphosphate;
聚硅氧烷阻燃剂 2-6份;2-6 parts of polysiloxane flame retardant;
硅烷偶联剂 10-30份;10-30 parts of silane coupling agent;
润湿剂 1-2份;Wetting agent 1-2 parts;
乙醇 50-150份;50-150 parts of ethanol;
所得阻燃涂层粘结力强,与基体结合牢固;The resulting flame-retardant coating has strong adhesion and is firmly combined with the substrate;
其中所述聚硅氧烷阻燃剂由以下重量份数的原料制成:Wherein said polysiloxane flame retardant is made from the raw material of following parts by weight:
含氢硅油 5-10份;5-10 parts of hydrogen-containing silicone oil;
烯丙基缩水甘油醚 30-50份;30-50 parts of allyl glycidyl ether;
异氰酸基硅烷 5-20份;5-20 parts of isocyanatosilane;
含磷活性物 30-50份;30-50 parts of phosphorus-containing active substances;
反应过程中,催化剂的用量为:1.8004*10-1-4.501*10-1份;溶剂的用量为:160-280份;洗涤溶剂的用量为:80-150份。During the reaction process, the amount of catalyst used is: 1.8004*10 -1 -4.501*10 -1 parts; the amount of solvent used is: 160-280 parts; the amount of washing solvent used is: 80-150 parts.
进一步地,所述成膜剂为聚乙烯醇缩甲乙醛、聚乙烯醇、聚烯醇缩乙醛、聚乙烯醇缩丁醛或聚乙烯醇缩甲醛的一种或多种;当选用两者时,二者的质量比为1:1。Further, the film-forming agent is one or more of polyvinyl formal, polyvinyl alcohol, polyenyl acetal, polyvinyl butyral or polyvinyl formal; when two or, the mass ratio of the two is 1:1.
进一步地,所述的润湿剂为十二烷基硫酸钠、木糖醇酐脂肪酸酯、聚氧乙烯(20)失水山梨醇单油酸酯、聚氧化乙烯脂肪酸酯或聚氧化乙烯烷基苯基醚中的一种或两种;选取两种时,质量配比为1:1。Further, the wetting agent is sodium lauryl sulfate, xylitol anhydride fatty acid ester, polyoxyethylene (20) sorbitan monooleate, polyoxyethylene fatty acid ester or polyoxyethylene One or two kinds of alkyl phenyl ethers; when two kinds are selected, the mass ratio is 1:1.
进一步地,所述的硅烷偶联剂是γ-缩水甘油醚氧丙基三甲氧基硅烷、γ-甲基丙烯酰氧基丙基三甲氧基硅烷、3-氨基丙基三乙氧基硅烷、异氰酸丙基三乙氧基硅烷、脲丙基三乙氧基硅烷、N-氨乙基-γ-氨丙基三甲氧基硅烷、二乙烯三胺基丙基三甲氧基硅烷或二甲基二异氰酸基硅烷中的一种或两种;选取两种时,摩尔配比为1:1。Further, the silane coupling agent is γ-glycidyloxypropyltrimethoxysilane, γ-methacryloxypropyltrimethoxysilane, 3-aminopropyltriethoxysilane, Isocyanatopropyltriethoxysilane, ureapropyltriethoxysilane, N-aminoethyl-γ-aminopropyltrimethoxysilane, divinyltriaminopropyltrimethoxysilane or dimethyl One or two kinds of diisocyanatosilanes; when two kinds are selected, the molar ratio is 1:1.
进一步地,所述催化剂是Speier催化剂、Karstdet催化剂、三苯基膦或三乙醇胺中的两种;Further, the catalyst is two of Speier catalyst, Karstdet catalyst, triphenylphosphine or triethanolamine;
所述含氢硅油是聚甲基氢硅氧烷、聚(甲基氢硅氧烷-二甲基硅氧烷共聚物)、1,3,5,7-四甲基环四硅氧烷或氢封端聚二甲基硅氧烷中的一种;The hydrogen-containing silicone oil is polymethylhydrogensiloxane, poly(methylhydrogensiloxane-dimethylsiloxane copolymer), 1,3,5,7-tetramethylcyclotetrasiloxane or One of the hydrogen-terminated polydimethylsiloxanes;
所述异氰酸基硅烷是3-异氰酸酯基丙基三甲氧基硅烷、异氰酸丙基三乙氧基硅烷或二甲基二异氰酸基硅烷中的一种;The isocyanatosilane is one of 3-isocyanatopropyl trimethoxysilane, isocyanatopropyl triethoxysilane or dimethyl diisocyanatosilane;
所述含磷活性物是9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物、磷酸、亚磷酸、偏磷酸、焦磷酸、亚磷酸二烷基酯或二苯基磷氧中的一种;The phosphorus-containing active substance is 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, phosphoric acid, phosphorous acid, metaphosphoric acid, pyrophosphoric acid, dialkyl phosphite or diphenyl One of the base phosphorus oxides;
所述的溶剂是异丙醇、无水乙醇、甲苯、苯、丙酮、二氯甲烷、三氯甲烷、N,N-二甲基甲酰胺中的一种或两种;当使用两种时,两种溶剂的体积比是1:1;Described solvent is one or both in Virahol, dehydrated alcohol, toluene, benzene, acetone, methylene chloride, chloroform, N, N-dimethylformamide; When using two kinds, The volume ratio of the two solvents is 1:1;
所述的洗涤溶剂是丙酮、无水乙醇、去离子水、N,N-二甲基甲酰胺中的一种或两种;当使用两种时,二者的体积比是1:1。The washing solvent is one or two of acetone, absolute ethanol, deionized water, and N,N-dimethylformamide; when two are used, the volume ratio of the two is 1:1.
所述的反应型聚硅氧烷阻燃涂层,其所适用的基体可以为聚丙烯、聚乙烯、聚苯乙烯或聚酯塑料,同时其也适用于纸张、木材或金属材料的防护。The applicable substrate of the reactive polysiloxane flame-retardant coating can be polypropylene, polyethylene, polystyrene or polyester plastic, and it is also suitable for the protection of paper, wood or metal materials.
本发明提供了上述反应型聚硅氧烷阻燃涂层的制备方法,包括以下步骤:The invention provides a preparation method of the above-mentioned reactive polysiloxane flame retardant coating, comprising the following steps:
(1)在烧杯中加入乙醇,控制搅拌速度为800-1000r/min,然后加入成膜剂,加完后继续搅拌20-40min;(1) Add ethanol to the beaker, control the stirring speed to 800-1000r/min, then add the film-forming agent, and continue stirring for 20-40min after adding;
(2)在同样的转速下加入聚磷酸铵,持续搅拌10-30min;(2) Add ammonium polyphosphate at the same speed, and keep stirring for 10-30min;
(3)在室温至70℃温度下,向上述溶液中加入硅烷偶联剂,恒温搅拌10-30min;(3) Add silane coupling agent to the above solution at room temperature to 70°C, and stir at constant temperature for 10-30 minutes;
(4)向步骤(3)所得的混合液体中加入聚硅氧烷阻燃剂,充分搅拌20-40min;(4) Add polysiloxane flame retardant to the mixed liquid obtained in step (3), and stir thoroughly for 20-40 minutes;
(5)再向步骤(4)中加入润湿剂,在搅拌速度为400-600r/min、温度为80-100℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。(5) Add a wetting agent to step (4), and evaporate the ethanol at a stirring speed of 400-600r/min and a temperature of 80-100°C until it becomes viscous and stop heating.
上述方法中,所述聚硅氧烷阻燃剂的制备方法包括以下步骤:In the above-mentioned method, the preparation method of described polysiloxane flame retardant comprises the following steps:
(1)将含氢硅油、催化剂和50-70份溶剂加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至60-80℃后恒温搅拌10-30min;(1) Add hydrogen-containing silicone oil, catalyst and 50-70 parts of solvent into a four-necked flask equipped with a reflux condenser, a thermometer, magnetic stirring, and an inert atmosphere, heat up to 60-80°C, and stir at a constant temperature for 10-30 minutes;
(2)升温至90-110℃后,在2-4h内将恒压漏斗中的异氰酸基硅氧烷与10-30份溶剂逐滴加入到四口烧瓶中,恒温反应6-12h;(2) After heating up to 90-110°C, add the isocyanatosiloxane and 10-30 parts of solvent in the constant pressure funnel dropwise into the four-necked flask within 2-4 hours, and react at constant temperature for 6-12 hours;
(3)在1-3h内将恒压漏斗中的烯丙基缩水甘油醚与20-40份溶剂逐滴加入到四口烧瓶中,恒温反应4-10h;(3) Add allyl glycidyl ether and 20-40 parts of solvent in the constant pressure funnel to the four-necked flask dropwise within 1-3 hours, and react at constant temperature for 4-10 hours;
(4)通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;(4) Remove the solvent and unreacted substances by distillation under reduced pressure to obtain the flame retardant intermediate API;
(5)将步骤(4)得到的阻燃剂中间体API、含磷活性物、催化剂与80-140份溶剂加入到四口烧瓶中,配置回流冷凝管、温度计与磁力搅拌,通入氮气,升温至90-110℃后恒温反应10-24h;(5) Add the flame retardant intermediate API, phosphorus-containing active substance, catalyst and 80-140 parts of solvent obtained in step (4) into a four-necked flask, configure a reflux condenser, a thermometer and magnetic stirring, and pass in nitrogen, Heat up to 90-110°C and then react at constant temperature for 10-24h;
(6)将上述溶液经过减压蒸馏得到产物,用洗涤溶剂进行多次洗涤,之后在80-100℃下干燥12-24h,制得含氮、磷、硅的聚硅氧烷阻燃剂。(6) The above solution is distilled under reduced pressure to obtain the product, washed several times with a washing solvent, and then dried at 80-100°C for 12-24 hours to obtain a polysiloxane flame retardant containing nitrogen, phosphorus and silicon.
进一步地,所述催化剂分两次加入到反应体系中,步骤(1)中使用的催化剂是Speier催化剂与Karstdet催化剂中的一种,步骤(5)中使用的催化剂是三苯基膦与三乙醇胺中的一种;反应过程中,前后两种催化剂的用量分别为4*10-5-10-4份、0.18-0.45份。Further, the catalyst is added to the reaction system twice, the catalyst used in step (1) is one of Speier catalyst and Karstdet catalyst, the catalyst used in step (5) is triphenylphosphine and triethanolamine One of them; during the reaction process, the dosages of the two catalysts are 4*10 -5 -10 -4 parts and 0.18-0.45 parts respectively.
本发明中的涂层通过成分合理选择、制备流程合理设计得到了粘附力强、阻燃性能优异的反应型涂层。反应原理为:成膜剂与硅烷偶联剂同时起到成膜作用,硅烷偶联剂又能与所合成的聚硅氧烷阻燃剂发生相互作用,硅烷偶联剂与阻燃剂既可以对聚磷酸铵实施微胶囊化又可在一定温度及乙醇作用下进行反应,得到空间交联网状结构,热稳定性更高;从而使涂层与基体之间产生较好的结合力,粘附力测试可以达到5B(5B是粘附力级别,根据ASTM D3359-09采用3M胶带粘结力测试法测试得到的参数),阻燃性能良好。本涂层是反应型涂层,反应在涂层制备过程中与受热过程中均可进行,尤其是在受热时反应进行更完全,从而起到良好的阻燃作用;同时,阻燃涂层中硅烷偶联剂可以更换为其他含有-Si-O-CH2CH3或-Si-OH物质、聚磷酸铵亦可以换为其他优良物质,从而得到具有理想性能的多功能反应型涂层。The coating in the invention obtains a reactive coating with strong adhesion and excellent flame retardancy through rational selection of components and rational design of the preparation process. The reaction principle is: the film-forming agent and the silane coupling agent play a film-forming role at the same time, and the silane coupling agent can interact with the synthesized polysiloxane flame retardant. The silane coupling agent and the flame retardant can both The microencapsulation of ammonium polyphosphate can react at a certain temperature and under the action of ethanol to obtain a space cross-linked network structure with higher thermal stability; thus better bonding force and adhesion between the coating and the substrate can be achieved. The force test can reach 5B (5B is the level of adhesion, according to the parameters tested by ASTM D3359-09 using the 3M tape adhesion test method), and the flame retardant performance is good. This coating is a reactive coating, and the reaction can be carried out during the preparation process of the coating and during the heating process, especially when it is heated, the reaction is more complete, so that it has a good flame retardant effect; at the same time, the flame retardant coating The silane coupling agent can be replaced with other substances containing -Si-O-CH 2 CH 3 or -Si-OH, and the ammonium polyphosphate can be replaced with other excellent substances, so as to obtain a multifunctional reactive coating with ideal properties.
本发明的有益效果:Beneficial effects of the present invention:
(1)本发明中的阻燃涂层为反应型涂层,阻燃涂层中硅烷偶联剂可以更换为其他任何含有-Si-O-CH2CH3基团与-Si-OH的物质,而聚磷酸铵亦可以换为其他性质优良的物质,从而得到具有理想性质的多功能反应型涂层;(1) The flame retardant coating in the present invention is a reactive coating, and the silane coupling agent in the flame retardant coating can be replaced by any other substance containing -Si-O-CH 2 CH 3 groups and -Si-OH , and ammonium polyphosphate can also be replaced by other substances with excellent properties, so as to obtain a multifunctional reactive coating with ideal properties;
(2)该涂层具有良好的阻燃效果,涂层中微胶囊化结构与空间交联网状结构使得涂层在添加量很小的情况下仍然可以获得很好的阻燃效果;(2) The coating has a good flame retardant effect. The microencapsulated structure and space cross-linked network structure in the coating make the coating still obtain a good flame retardant effect when the amount of addition is small;
(3)该涂层具有良好的粘结力,能够牢固地粘附在塑料如聚丙烯、聚乙烯、聚苯乙烯、聚酯等与纸张、金属等材料的表面,具有良好的耐老化性质如耐水性、耐紫外性质;(3) The coating has good adhesion and can firmly adhere to the surface of plastics such as polypropylene, polyethylene, polystyrene, polyester, etc. and paper, metal, etc., and has good aging resistance properties such as Water resistance, UV resistance;
(4)该涂层对基体的力学性能没有任何不良的影响,且阻燃涂层具有较高的柔韧性与粘附力,在基体变形时能与基体一起发生形变,不会因断裂而脱落;(4) The coating has no adverse effect on the mechanical properties of the substrate, and the flame-retardant coating has high flexibility and adhesion, and can deform together with the substrate when the substrate is deformed, and will not fall off due to fracture ;
(5)选用表面能低的聚丙烯作为基体材料时所获得的涂层仍然光滑平整,具有一定的美感;(5) When polypropylene with low surface energy is selected as the base material, the coating obtained is still smooth and has a certain aesthetic feeling;
(6)该涂层制备过程中以乙醇为溶剂,同时阻燃涂层能够溶解于乙醇,从而实现基体与阻燃剂分别回收再利用,对环境没有任何危害;(6) Ethanol is used as a solvent in the preparation process of the coating, and the flame retardant coating can be dissolved in ethanol, so that the substrate and the flame retardant can be recycled and reused separately, without any harm to the environment;
(7)该涂层制备过程简单易行,应用到基体表面时只需要在烘箱烘干即可,不需要紫外固化,制备方法简单,易于实现工业化生产。(7) The preparation process of the coating is simple and easy. When it is applied to the surface of the substrate, it only needs to be dried in an oven without ultraviolet curing. The preparation method is simple and it is easy to realize industrial production.
附图说明Description of drawings
图1为实施例1所得聚硅氧烷阻燃剂的红外光谱图。Fig. 1 is the infrared spectrogram of the polysiloxane flame retardant obtained in Example 1.
图2为实施例1所得聚硅氧烷阻燃剂的热重谱图。Figure 2 is the thermal gravimetric spectrum of the polysiloxane flame retardant obtained in Example 1.
图3为实施例1所得聚硅氧烷阻燃剂的接触角示意图。3 is a schematic diagram of the contact angle of the polysiloxane flame retardant obtained in Example 1.
图4为实施例1所得聚硅氧烷阻燃涂层与聚丙烯的表面粘附力的测试。Fig. 4 is the test of the surface adhesion between the polysiloxane flame retardant coating obtained in Example 1 and polypropylene.
图5为实施例1所得PP/聚硅氧烷阻燃涂层,不同试样在不同的涂层厚度下,其氧指数的变化曲线。Fig. 5 is the PP/polysiloxane flame retardant coating obtained in Example 1, the variation curve of the oxygen index of different samples under different coating thicknesses.
图6为实施例1所得PP/聚硅氧烷阻燃涂层,不同试样在不同的涂层厚度下,其垂直燃烧的阻燃级别图。Fig. 6 is the flame retardant rating diagram of vertical burning of different samples of the PP/polysiloxane flame retardant coating obtained in Example 1 under different coating thicknesses.
图7为实施例1所得PP/聚硅氧烷阻燃涂层,相同的涂层厚度下,其抗拉强度的变化曲线。Fig. 7 is the variation curve of the tensile strength of the PP/polysiloxane flame retardant coating obtained in Example 1 under the same coating thickness.
具体实施方式detailed description
下面通过实施例来进一步说明本发明,但以下所描述的实施例仅是本发明的一部分实施例,本发明并不局限于以下实施例。基于本发明中的实施例,本领域中的研究人员在没有进行创造性实验所获得的实施例,都应该在本发明保护的范围之内。The present invention is further illustrated by the following examples, but the examples described below are only part of the examples of the present invention, and the present invention is not limited to the following examples. Based on the embodiments of the present invention, the embodiments obtained by researchers in the field without performing creative experiments should all be within the protection scope of the present invention.
实施例1Example 1
将5份聚(甲基氢硅氧烷-二甲基硅氧烷共聚物)、6*10-5份Karstdet催化剂和50份异丙醇加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至70℃后恒温搅拌15min;升温至100℃后,在3h内将恒压漏斗中的15份异氰酸丙基三乙氧基硅烷与15份异丙醇逐滴加入到四口烧瓶中,继续恒温反应6h;在2h内将恒压漏斗中的35份烯丙基缩水甘油醚与20份异丙醇逐滴加入到四口烧瓶中,继续恒温反应6h;通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;将上一步骤得到的所有阻燃剂中间体API、40份 二苯基磷氧、0.29份三苯基膦与100份异丙醇加入到四口烧瓶,配置回流冷凝管、温度计与磁力搅拌,通入氮气,升温至100℃后恒温反应12h;将上述溶液经过减压蒸馏得到产物,用80份丙酮与无水乙醇(体积比为1:1)进行洗涤,之后在80℃下干燥24h,获得聚硅氧烷阻燃剂。Add 5 parts of poly(methylhydrogensiloxane-dimethylsiloxane copolymer), 6*10 -5 parts of Karstdet catalyst and 50 parts of isopropanol to an inert In a four-necked flask with an atmosphere, heat up to 70°C and stir at a constant temperature for 15 minutes; after warming up to 100°C, within 3 hours, mix 15 parts of propyltriethoxysilane isocyanate and 15 parts of isopropanol in a constant pressure funnel. Add it dropwise into the four-necked flask, and continue the constant temperature reaction for 6 hours; within 2 hours, add 35 parts of allyl glycidyl ether and 20 parts of isopropanol in the constant pressure funnel dropwise into the four-necked flask, and continue the constant temperature reaction for 6 hours; The solvent and unreacted substances were removed by distillation under reduced pressure to obtain the flame retardant intermediate API; all the flame retardant intermediate API obtained in the previous step, 40 parts of diphenylphosphine oxide, 0.29 part of triphenylphosphine and 100 parts of Add isopropanol to a four-necked flask, configure a reflux condenser, a thermometer and a magnetic stirrer, pass in nitrogen, raise the temperature to 100°C and react at a constant temperature for 12 hours; distill the above solution under reduced pressure to obtain the product, and use 80 parts of acetone and absolute ethanol (The volume ratio is 1:1) for washing, and then drying at 80° C. for 24 hours to obtain a polysiloxane flame retardant.
在烧杯中加入乙醇50份,在900r/min的搅拌条件下加入成膜剂7份,分别为聚乙烯醇缩甲乙醛与聚乙烯醇缩甲醛(二者质量比1:1),加完后继续搅拌30min;在同样的转速下加入5份聚磷酸铵,持续搅拌25min;在50℃下,向上述溶液中加入20份硅烷偶联剂:N-氨乙基-γ-氨丙基三甲氧基硅烷与3-氨基丙基三乙氧基硅烷(二者摩尔比1:1),恒温搅拌20min;向所得的混合液体中加入6份上述聚硅氧烷阻燃剂,充分搅拌30min;在400r/min的搅拌条件下向以上溶液中加入1份润湿剂,在温度为80℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。Add 50 parts of ethanol to the beaker, and add 7 parts of film-forming agent under the stirring condition of 900r/min, which are respectively polyvinyl formal and polyvinyl formal (the mass ratio of the two is 1:1). Then continue to stir for 30 minutes; add 5 parts of ammonium polyphosphate at the same speed, and continue to stir for 25 minutes; at 50 ° C, add 20 parts of silane coupling agent to the above solution: N-aminoethyl-γ-aminopropyltrimethyl Oxysilane and 3-aminopropyltriethoxysilane (the molar ratio of the two is 1:1), stir at constant temperature for 20 minutes; add 6 parts of the above polysiloxane flame retardant to the obtained mixed liquid, and stir thoroughly for 30 minutes; Add 1 part of wetting agent to the above solution under the stirring condition of 400r/min, and evaporate the ethanol at a temperature of 80°C until it becomes viscous and stop heating.
先将聚丙烯样条浸渍到粘稠液体中,之后经提拉法,最后烘干,便可制备涂覆聚硅氧烷涂层的聚丙烯/聚硅氧烷涂层复合材料,本发明中涉及到的涂层厚度为40μm-200μm。通过提拉次数控制涂层的厚度从而得到不同厚度的聚丙烯/聚硅氧烷涂层复合材料。此方法也适合在金属与聚乙烯、聚苯乙烯、聚酯等塑料表面制备涂层。First dip the polypropylene sample strip into the viscous liquid, then pull it up, and finally dry it to prepare the polypropylene/polysiloxane coating composite material coated with polysiloxane coating. In the present invention The coating thickness involved is 40 μm-200 μm. The thickness of the coating is controlled by the number of pulls to obtain polypropylene/polysiloxane coating composites with different thicknesses. This method is also suitable for preparing coatings on metal and plastic surfaces such as polyethylene, polystyrene, and polyester.
本发明实施例中每份代表1g。Each serving in the examples of the present invention represents 1 g.
在上述实验过程中,聚硅氧烷阻燃剂的红外光谱如图1所示。明显地,含磷活性物质中位于2384cm-1的-PH的伸缩振动峰,在APID中完全消失;位于909cm-1处的环氧基的峰由于含磷活性物质中的-PH与环氧基反应而基本上消失,含磷活性物质中的特征峰如1288cm-1处的-P=O、1118cm-1处的P-O-Ph峰在APID中均能够找到,在3430 cm-1出现了碳羟基的特征峰,这说明含磷活性物质已经参与反应,嫁接在APID的侧链上。除此之外在1639、1540、3430cm-1出现了新峰,分别是-C=O、-NH、-NHCO的峰,而位于2168cm-1与906cm-1处的-SiH峰完全消失,这说明-SiH在Speier催化剂作用下可以与异氰酸基硅烷反应得到碳-硅烷酰胺,并且在当前条件下-SiH可以完全反应,与目标产物结构相同。而在3430 cm-1处出现了强度很大的峰,这是由于APID中含有的-NHCO和-PH与环氧基团反应生成的碳羟基重合所致。以上证据说明,理想的阻燃剂APID已经成功制备了。During the above experiment process, the infrared spectrum of the polysiloxane flame retardant is shown in Figure 1. Obviously, the stretching vibration peak of -PH located at 2384cm -1 in the phosphorus-containing active material completely disappeared in APID; the peak of the epoxy group located at 909cm -1 was due to the -PH and epoxy group The reaction basically disappears, and the characteristic peaks in phosphorus-containing active substances such as -P=O at 1288cm -1 and PO-Ph at 1118cm -1 can be found in APID, and carbon hydroxyl groups appear at 3430 cm -1 The characteristic peak of , which shows that the phosphorus-containing active substance has participated in the reaction, is grafted on the side chain of APID. In addition, new peaks appeared at 1639, 1540, and 3430cm -1 , which were the peaks of -C=O, -NH, and -NHCO respectively, while the -SiH peaks at 2168cm -1 and 906cm -1 disappeared completely, which is Description-SiH can react with isocyanatosilane under the action of Speier catalyst to obtain carbon-silane amide, and under the current conditions-SiH can react completely, which has the same structure as the target product. However, a very strong peak appeared at 3430 cm -1 , which was due to the overlapping of -NHCO and -PH contained in APID with the carbon hydroxyl formed by the reaction of epoxy group. The above evidence shows that the ideal flame retardant APID has been successfully prepared.
所制备的聚硅氧烷阻燃剂与原料活泼含磷物质的热重曲线如图2所示,聚硅氧烷阻燃剂的初始分解温度为237℃,可以满足高分子材料的加工温度,而且当温度达到800℃时,合成的聚硅氧烷阻燃剂的残重达到了45.30%,说明该成炭剂有较好的热稳定性和成炭性。The thermogravimetric curves of the prepared polysiloxane flame retardant and the active phosphorus-containing substance of the raw material are shown in Figure 2. The initial decomposition temperature of the polysiloxane flame retardant is 237°C, which can meet the processing temperature of polymer materials. Moreover, when the temperature reaches 800°C, the residual weight of the synthesized polysiloxane flame retardant reaches 45.30%, indicating that the char-forming agent has good thermal stability and char-forming property.
所制备的聚硅氧烷阻燃剂的接触角示意图如图3所示,合成的聚硅氧烷阻燃剂的接触角达到了118°,呈疏水性,可以明显改善与高聚物基体的相容性。The contact angle diagram of the prepared polysiloxane flame retardant is shown in Figure 3. The contact angle of the synthesized polysiloxane flame retardant reaches 118°, which is hydrophobic and can significantly improve the contact angle with the polymer matrix. compatibility.
对本实施例所得PP/聚硅氧烷阻燃涂层进行粘结力测试,参考标准ASTM D3359-09采用3M胶带粘结力测试法,测试了涂层与基体之间的粘附力,结果见图4所示。图4中(a)是阻燃涂层测试之前的照片,而(b)是测试之后的照片。从图中可以看出切口的边缘都十分光滑,没有一个晶格脱落,因此该阻燃涂层的粘附性可以达到5B级别。阻燃涂层能牢固地附着于聚丙烯表面,可以显著提高聚丙烯复合材料的阻燃性质。The obtained PP/polysiloxane flame retardant coating of the present embodiment is tested for cohesion, and the reference standard ASTM D3359-09 adopts the 3M adhesive tape cohesion test method to test the cohesion between the coating and the substrate, and the results are shown in Figure 4 shows. (a) in Figure 4 is the photo before the flame retardant coating test, and (b) is the photo after the test. It can be seen from the figure that the edges of the cuts are very smooth, and none of the crystal lattices falls off, so the adhesion of the flame retardant coating can reach 5B level. The flame-retardant coating can be firmly attached to the surface of polypropylene, which can significantly improve the flame-retardant properties of polypropylene composites.
上述制备涂层的过程中,在相同的制备条件下,改变聚硅氧烷阻燃剂的添加比例,得到了试样1-4。其中试样1中聚硅氧烷阻燃剂含量为4%,试样2中聚硅氧烷阻燃剂含量为6%,试样3中聚硅氧烷阻燃剂含量为8%,试样4中聚硅氧烷阻燃剂含量为10%。针对试样1-4进行了不同的性能测试,如图5~7所示。In the process of preparing the coating above, under the same preparation conditions, the addition ratio of the polysiloxane flame retardant was changed to obtain samples 1-4. Wherein sample 1 polysiloxane flame retardant content is 4%, polysiloxane flame retardant content is 6% in sample 2, polysiloxane flame retardant content is 8% in sample 3, test The polysiloxane flame retardant content in Sample 4 was 10%. Different performance tests were carried out for samples 1-4, as shown in Figures 5-7.
图5为所得PP/聚硅氧烷阻燃涂层,以上四种试样在不同的涂层厚度下,其氧指数的变化曲线。从图中可以看出,当涂层成分相同时,氧指数随着厚度的增大而增大;当涂层厚度相同时,氧指数随着聚硅氧烷阻燃剂比例增大而增大。当聚硅氧烷阻燃剂含量10%时,氧指数已达到31.3%,由此表明本发明中的聚硅氧烷涂层有良好的阻燃性。Fig. 5 is the obtained PP/polysiloxane flame retardant coating, the change curve of the oxygen index of the above four samples under different coating thicknesses. It can be seen from the figure that when the coating composition is the same, the oxygen index increases with the increase of thickness; when the coating thickness is the same, the oxygen index increases with the proportion of polysiloxane flame retardant . When the polysiloxane flame retardant content is 10%, the oxygen index has reached 31.3%, which shows that the polysiloxane coating in the present invention has good flame retardancy.
图6为所得PP/聚硅氧烷阻燃涂层,以上四种试样在不同的涂层厚度下,其垂直燃烧数据的变化曲线。Fig. 6 is the obtained PP/polysiloxane flame retardant coating, and the variation curves of the vertical burning data of the above four samples under different coating thicknesses.
图7为所得PP/聚硅氧烷阻燃涂层,在相同的涂层厚度下,其抗拉强度数据图。从图中可以看出,四个试样的抗拉强度与纯聚丙烯的抗拉强度接近,均在34.5MPa左右,这表明阻燃涂层对于基体的力学性质没有任何影响。Fig. 7 is a graph showing the tensile strength data of the obtained PP/polysiloxane flame retardant coating under the same coating thickness. It can be seen from the figure that the tensile strength of the four samples is close to that of pure polypropylene, all around 34.5MPa, which indicates that the flame retardant coating has no effect on the mechanical properties of the matrix.
实施例2Example 2
将10份1,3,5,7-四甲基环四硅氧烷、4*10-5份Speier催化剂和60份甲苯溶剂加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至70℃后恒温搅拌10min;升温至95℃后,在3h内将恒压漏斗中的10份异氰酸丙基三乙氧基硅烷与15份甲苯逐滴加入到四口烧瓶中,继续恒温反应8h;在2h内将恒压漏斗中的30份烯丙基缩水甘油醚与35份甲苯逐滴加入到四口烧瓶中,继续恒温反应7h;通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;将上一步骤得到的所有的阻燃剂中间体API、35份9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物、1.8*10-1份三乙醇胺催化剂与110份甲苯溶剂加入到四口烧瓶,配置回流冷凝管、温度计与磁力搅拌,通入氮气,升温至105℃后恒温反应15h;将上述溶液经过减压蒸馏得到产物,用120份丙酮与无水乙醇(体积比为1:1)进行洗涤,之后在90℃下干燥24h,获得聚硅氧烷阻燃剂。Add 10 parts of 1,3,5,7-tetramethylcyclotetrasiloxane, 4*10 -5 parts of Speier's catalyst and 60 parts of toluene solvent into a four-phase tank equipped with a reflux condenser, a thermometer and magnetic stirring, and an inert atmosphere. In the flask, heat up to 70°C and stir at constant temperature for 10 minutes; after warming up to 95°C, add 10 parts of isocyanatopropyltriethoxysilane and 15 parts of toluene dropwise in the constant pressure funnel to the four-hole flask within 3 hours In the flask, continue the constant temperature reaction for 8h; within 2h, 30 parts of allyl glycidyl ether and 35 parts of toluene in the constant pressure funnel were added dropwise in the four-necked flask, and the constant temperature reaction was continued for 7h; the solvent was removed by distillation under reduced pressure and Unreacted matter, obtain flame retardant intermediate API; All flame retardant intermediate API obtained in the previous step, 35 parts 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxidized Add 1.8*10 -1 parts of triethanolamine catalyst and 110 parts of toluene solvent into a four-necked flask, configure a reflux condenser, a thermometer and a magnetic stirrer, feed in nitrogen, raise the temperature to 105°C and react at a constant temperature for 15 hours; The product was obtained by pressure distillation, washed with 120 parts of acetone and absolute ethanol (1:1 volume ratio), and then dried at 90°C for 24 hours to obtain a polysiloxane flame retardant.
在烧杯中加入乙醇100份,在800r/min的搅拌条件下加入聚乙烯醇缩甲醛5份,加完后继续搅拌40min;在同样的转速下加入3份聚磷酸铵,持续搅拌10min;在40℃下,向上述溶液中加入25份硅烷偶联剂:3-氨基丙基三乙氧基硅烷与脲丙基三乙氧基硅烷(二者摩尔比为1:1),恒温搅拌10min;向所得的混合液体中加入5份聚硅氧烷阻燃剂,充分搅拌25min;在600r/min的搅拌条件下向以上溶液中加入2份润湿剂,在温度为90℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。Add 100 parts of ethanol to the beaker, add 5 parts of polyvinyl formal under the stirring condition of 800r/min, and continue stirring for 40 minutes after adding; add 3 parts of ammonium polyphosphate at the same speed, and continue stirring for 10 minutes; At ℃, add 25 parts of silane coupling agent to the above solution: 3-aminopropyltriethoxysilane and ureapropyltriethoxysilane (the molar ratio of the two is 1:1), stir at constant temperature for 10min; Add 5 parts of polysiloxane flame retardant to the obtained mixed liquid, and stir thoroughly for 25 minutes; add 2 parts of wetting agent to the above solution under the stirring condition of 600r/min, and make ethanol Evaporate and stop heating when thickened.
先将聚酯样条浸渍到粘稠液体中,之后经提拉法,最后烘干,便可制备涂覆聚硅氧烷涂层的聚酯/聚硅氧烷涂层复合材料,通过提拉次数控制涂层的厚度从而得到不同厚度(30μm-400μm)的聚酯/聚硅氧烷涂层复合材料。First dip the polyester sample into the viscous liquid, then pull it up, and finally dry it to prepare the polyester/polysiloxane coated composite material coated with polysiloxane coating. The number of times controls the thickness of the coating to obtain polyester/polysiloxane coating composites with different thicknesses (30μm-400μm).
实施例3Example 3
将6份聚甲基氢硅氧烷、7*10-5份Speier催化剂和70份甲苯溶剂加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至70℃后恒温搅拌10min;升温至100℃后,在4h内将恒压漏斗中的10份3-异氰酸酯基丙基三甲氧基硅烷与15份甲苯逐滴加入到四口烧瓶中,继续恒温反应7h;在3h内将恒压漏斗中的50份烯丙基缩水甘油醚与20份甲苯逐滴加入到四口烧瓶中,继续恒温反应5h;通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;将上一步骤得到的所有阻燃剂中间体API、30份磷酸、4.0*10-1份三苯基膦催化剂与105份丙酮加入到四口烧瓶,配制回流冷凝管、温度计与磁力搅拌,通入氮气,升温至105℃后恒温反应12h;将上述溶液经过减压蒸馏得到产物,用90份丙酮进行洗涤,之后在80℃下干燥12h,获得聚硅氧烷阻燃剂。Add 6 parts of polymethylhydrogensiloxane, 7*10 -5 parts of Speier catalyst and 70 parts of toluene solvent into a four-necked flask equipped with a reflux condenser, a thermometer and magnetic stirring, and an inert atmosphere. After heating to 70°C Stir at constant temperature for 10 minutes; after heating up to 100°C, add 10 parts of 3-isocyanatopropyltrimethoxysilane and 15 parts of toluene in the constant pressure funnel dropwise into the four-necked flask within 4 hours, and continue the constant temperature reaction for 7 hours; Within 3 hours, 50 parts of allyl glycidyl ether and 20 parts of toluene in the constant pressure funnel were added dropwise into the four-necked flask, and the constant temperature reaction was continued for 5 hours; the solvent and unreacted substances were removed by vacuum distillation to obtain the flame retardant intermediate API; all the flame retardant intermediate API obtained in the previous step, 30 parts of phosphoric acid, 4.0* 10-1 part of triphenylphosphine catalyst and 105 parts of acetone were added to a four-necked flask to prepare a reflux condenser, thermometer and magnetic Stir, feed nitrogen, heat up to 105°C and react at constant temperature for 12 hours; distill the above solution under reduced pressure to obtain the product, wash with 90 parts of acetone, and then dry at 80°C for 12 hours to obtain a polysiloxane flame retardant.
在烧杯中加入乙醇80份,在900r/min的搅拌条件下加入聚乙烯醇缩甲乙醛6份,加完后继续搅拌30min;在同样的转速下加入5份聚磷酸铵,持续搅拌20min;在以上条件下,向上述溶液中加入30份硅烷偶联剂:γ-缩水甘油醚氧丙基三甲氧基硅烷与脲丙基三乙氧基硅烷(二者摩尔比1:1),恒温搅拌30min;向所得的混合液体中加入2份聚硅氧烷阻燃剂,充分搅拌40min;在550r/min的搅拌条件下向以上溶液中加入1份润湿剂,在温度为100℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。Add 80 parts of ethanol to the beaker, add 6 parts of polyvinyl formal under the stirring condition of 900r/min, and continue stirring for 30 minutes after adding; add 5 parts of ammonium polyphosphate at the same speed, and continue stirring for 20 minutes; Under the above conditions, add 30 parts of silane coupling agent to the above solution: γ-glycidyl etheroxypropyltrimethoxysilane and ureapropyltriethoxysilane (the molar ratio of the two is 1:1), and stir at constant temperature 30min; add 2 parts of polysiloxane flame retardant to the obtained mixed liquid, and stir thoroughly for 40 minutes; add 1 part of wetting agent to the above solution under the stirring condition of 550r/min, at a temperature of 100°C , to evaporate the ethanol and stop heating until it becomes viscous.
先将金属浸渍到粘稠液体中,之后经提拉法,再烘干,便可以制备涂层厚度为5μm-80μm的金属/聚硅氧烷涂层复合材料。亦可以使用刷子将粘稠液体均匀地凃在金属表面,再经过烘干,得到金属/聚硅氧烷涂层复合材料。The metal/polysiloxane coating composite material with a coating thickness of 5 μm-80 μm can be prepared by impregnating the metal into the viscous liquid first, then pulling and drying. The viscous liquid can also be evenly coated on the metal surface with a brush, and then dried to obtain a metal/polysiloxane coating composite material.
实施例4Example 4
将5份聚甲基氢硅氧烷、6*10-5份Speier催化剂和50份苯溶剂加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至70℃后恒温搅拌10min;升温至90℃后,在3h内将恒压漏斗中的20份异氰酸丙基三乙氧基硅烷与30份苯溶剂逐滴加入到四口烧瓶中,继续恒温反应12h;在2h内将恒压漏斗中的35份烯丙基缩水甘油醚与40份苯溶剂逐滴加入到四口烧瓶中,继续恒温反应9h;通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;将上一步骤得到的所有阻燃剂中间体API、30份亚磷酸、3.0*10-1三乙醇胺催化剂与120份苯溶剂加入到四口烧瓶,配制回流冷凝管、温度计与磁力搅拌,通入氮气,升温至90℃后恒温反应18h;将上述溶液经过减压蒸馏得到产物,用100份丙酮与无水乙醇(体积比为1:1)进行洗涤,之后在80℃下干燥12h,获得聚硅氧烷阻燃剂。Add 5 parts of polymethylhydrogensiloxane, 6*10 -5 parts of Speier catalyst and 50 parts of benzene solvent into a four-necked flask equipped with a reflux condenser, a thermometer and magnetic stirring, and an inert atmosphere. After heating to 70°C Stir at constant temperature for 10 minutes; after the temperature rises to 90°C, add 20 parts of propyltriethoxysilane isocyanate and 30 parts of benzene solvent in the constant pressure funnel dropwise into the four-necked flask within 3 hours, and continue the constant temperature reaction for 12 hours; Within 2 hours, 35 parts of allyl glycidyl ether and 40 parts of benzene solvent in the constant pressure funnel were added dropwise into the four-necked flask, and the constant temperature reaction was continued for 9 hours; the solvent and unreacted substances were removed by vacuum distillation to obtain a flame retardant agent intermediate API; all the flame retardant intermediate API obtained in the previous step, 30 parts of phosphorous acid, 3.0*10 -1 triethanolamine catalyst and 120 parts of benzene solvent are added to a four-necked flask, and a reflux condenser, a thermometer and Stir magnetically, feed nitrogen, heat up to 90°C and react at a constant temperature for 18 hours; distill the above solution under reduced pressure to obtain the product, wash with 100 parts of acetone and absolute ethanol (volume ratio 1:1), and then heat at 80°C Dry for 12 hours to obtain a polysiloxane flame retardant.
在烧杯中加入乙醇100份,在1000r/min的搅拌条件下加入5份成膜剂:聚乙烯醇缩甲乙醛与聚乙烯醇缩丁醛(二者质量比1:1),加完后继续搅拌30min;在同样的转速下加入3份聚磷酸铵,持续搅拌10min;在60℃下,向上述溶液中加入30份硅烷偶联剂3-氨基丙基三乙氧基硅烷,恒温搅拌20min;向所得的混合液体中加入6份聚硅氧烷阻燃剂,分搅拌30min;在400r/min的搅拌条件下向以上溶液中加入2份润湿剂,在温度为100℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。Add 100 parts of ethanol to the beaker, and add 5 parts of film forming agent: polyvinyl formal and polyvinyl butyral (the mass ratio of the two is 1:1) under the stirring condition of 1000r/min. Continue stirring for 30 minutes; add 3 parts of ammonium polyphosphate at the same speed, and continue stirring for 10 minutes; add 30 parts of silane coupling agent 3-aminopropyltriethoxysilane to the above solution at 60°C, and stir at constant temperature for 20 minutes ; Add 6 parts of polysiloxane flame retardant to the obtained mixed liquid, and stir for 30 minutes; add 2 parts of wetting agent to the above solution under the stirring condition of 400r/min, and at a temperature of 100°C, The ethanol was allowed to evaporate until it became viscous without heating.
将粘稠液体搅拌均匀之后用刷子沿着木材的纵向将粘稠液体均匀刷到木材上面,使涂层厚度达到100μm-0.3mm,得到木材/聚硅氧烷涂层复合材料。After stirring the viscous liquid evenly, brush the viscous liquid evenly on the wood along the longitudinal direction of the wood with a brush, so that the coating thickness reaches 100 μm-0.3 mm to obtain a wood/polysiloxane coating composite material.
实施例5Example 5
将4份聚(甲基氢硅氧烷-二甲基硅氧烷共聚物)、8*10-5份Speier催化剂和70份甲苯溶剂加入到配有回流冷凝管、温度计与磁力搅拌、惰性气氛的四口烧瓶中,升温至75℃后恒温搅拌15min;升温至110℃后,在3h内将恒压漏斗中的5份二甲基二异氰酸基硅烷与10份甲苯逐滴加入到四口烧瓶中,继续恒温反应8h;在2h内将恒压漏斗中的40份烯丙基缩水甘油醚与20份甲苯逐滴加入到四口烧瓶中,继续恒温反应8h;通过减压蒸馏除去溶剂以及未反应物质,得到阻燃剂中间体API;将上一步骤得到的所有阻燃剂中间体API、30份二苯基磷氧、4.4*10-1份三苯基膦催化剂与100份甲苯溶剂加入到四口烧瓶,配制回流冷凝管、温度计与磁力搅拌,通入氮气,升温至100℃后恒温反应12h;将上述溶液经过减压蒸馏得到产物,用80份无水乙醇进行洗涤,之后在80℃下干燥15h,获得聚硅氧烷阻燃剂。Add 4 parts of poly(methylhydrogensiloxane-dimethylsiloxane copolymer), 8*10 -5 parts of Speier catalyst and 70 parts of toluene solvent into a In a four-necked flask, the temperature was raised to 75°C and then stirred at constant temperature for 15 minutes; after the temperature was raised to 110°C, 5 parts of dimethyldiisocyanatosilane and 10 parts of toluene in the constant pressure funnel were added dropwise to the four-necked flask within 3 hours. In the four-necked flask, continue the constant temperature reaction for 8 hours; within 2 hours, add 40 parts of allyl glycidyl ether and 20 parts of toluene in the constant pressure funnel dropwise into the four-necked flask, continue the constant temperature reaction for 8 hours; remove the solvent by distillation under reduced pressure And unreacted substance, obtain flame retardant intermediate API; All flame retardant intermediate API that last step obtains, 30 parts of diphenylphosphine oxygen, 4.4*10 -1 part of triphenylphosphine catalyst and 100 parts of toluene The solvent was added to a four-necked flask, a reflux condenser, a thermometer and a magnetic stirrer were prepared, nitrogen gas was introduced, and the temperature was raised to 100°C, and then reacted at a constant temperature for 12 hours; the above solution was distilled under reduced pressure to obtain the product, washed with 80 parts of absolute ethanol, and then Dry at 80° C. for 15 hours to obtain a polysiloxane flame retardant.
在烧杯中加入乙醇150份,在950r/min的搅拌条件下加入6份成膜剂:聚乙烯醇缩甲醛与聚乙烯醇缩丁醛(二者质量比1:1),加完后继续搅拌20min;在同样的转速下加入4份聚磷酸铵,持续搅拌30min;在70℃下,向上述溶液中加入10份硅烷偶联剂:3-氨基丙基三乙氧基硅烷与异氰酸丙基三乙氧基硅烷(二者摩尔比1:1),恒温搅拌30min;向所得的混合液体中加入5份聚硅氧烷阻燃剂,充分搅拌20min;在600r/min的搅拌条件下向以上溶液中加入1份润湿剂,在温度为80℃的情况下,使乙醇蒸发,直至粘稠状态时停止加热。Add 150 parts of ethanol to the beaker, and add 6 parts of film-forming agent: polyvinyl formal and polyvinyl butyral (the mass ratio of the two is 1:1) under the stirring condition of 950r/min, and continue to stir after adding 20min; add 4 parts of ammonium polyphosphate at the same speed, and continue to stir for 30min; at 70°C, add 10 parts of silane coupling agent to the above solution: 3-aminopropyltriethoxysilane and propyl isocyanate Triethoxysilane (the molar ratio of the two is 1:1), stirred at constant temperature for 30 minutes; added 5 parts of polysiloxane flame retardant to the obtained mixed liquid, and stirred fully for 20 minutes; under the stirring condition of 600r/min to Add 1 part of wetting agent to the above solution, and evaporate the ethanol at a temperature of 80°C until it becomes viscous and stop heating.
将纸张浸渍于粘稠液体中,之后通过挤压将多余的粘稠液体除去,再经过烘干,从而得到纸张/聚硅氧烷阻燃剂涂层,涂层厚度为1μm-15μm。涂层厚度可以通过调节挤压参数来调控。The paper is soaked in the viscous liquid, and then the excess viscous liquid is removed by extrusion, and then dried to obtain a paper/polysiloxane flame retardant coating with a coating thickness of 1 μm-15 μm. Coating thickness can be tuned by adjusting extrusion parameters.
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