CN106700102A - Polyphenylene sulfide reinforced composite material and preparing method thereof - Google Patents

Polyphenylene sulfide reinforced composite material and preparing method thereof Download PDF

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Publication number
CN106700102A
CN106700102A CN201611139169.0A CN201611139169A CN106700102A CN 106700102 A CN106700102 A CN 106700102A CN 201611139169 A CN201611139169 A CN 201611139169A CN 106700102 A CN106700102 A CN 106700102A
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Prior art keywords
polyphenylene sulfide
preparation
composite
basalt fibre
basalt
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CN201611139169.0A
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不公告发明人
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Deyang Li Long Yun Intellectual Property Operation Co Ltd
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Deyang Li Long Yun Intellectual Property Operation Co Ltd
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Priority to CN201611139169.0A priority Critical patent/CN106700102A/en
Publication of CN106700102A publication Critical patent/CN106700102A/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/06Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/54Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/10Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/10Encapsulated ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2381/00Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing sulfur with or without nitrogen, oxygen, or carbon only; Polysulfones; Derivatives of such polymers
    • C08J2381/02Polythioethers; Polythioether-ethers

Abstract

The invention discloses a polyphenylene sulfide reinforced composite material and a preparing method thereof. The preparing method comprises the steps of conducting modified treatment and recombination on basalt fiber. By conducting modified treatment on the basalt fiber containing phosphoric acid, and finally conducting coupling and recombination on the modified basalt fiber and polyphenylene sulfide under the action of a coupling agent, the polyphenylene sulfide reinforced composite material with better compatibility of basalt fiber and the polyphenylene sulfide material is obtained. The basalt fiber plays a better role in reinforcing polyphenylene sulfide so that the composite material can have greater performance, and thus the preparing method thereof is beneficial to application and popularization of the polyphenylene sulfide reinforced composite material in various fields.

Description

A kind of polyphenylene sulfide enhancing composite and preparation method thereof
Technical field
The present invention relates to polyphenyl thioether composite material field, and in particular to a kind of polyphenylene sulfide strengthens composite and its system Preparation Method.
Background technology
Polyphenylene sulfide English is abbreviated as PPS, is a kind of novel high-performance thermoplastic resin, with high mechanical strength, resistance to height Temperature, chemical proofing, fire retardant, heat endurance are good, excellent electrical properties the advantages of;But because polyphenylene sulfide crystallinity is high, cause There is the low defect of poor toughness, impact strength in polyphenyl thioether material, therefore, do not use pure polyphenylene sulfide material when in use Material, polyphenyl thioether material needs just be applied after carrying out the composite modified treatment of enhancing such as toughness reinforcing, increase impact strength.It is existing The fiber-reinforced modified main use glass fiber material and carbon fibre material of modern poly-p-phenylene sulfide ether material are modified treatment, change Property effect is significant, but glass fibre and carbon fiber production cost is high, environmental pollution big seriously limits composite polyphenylene sulfide material Application.
Basalt fibre is a kind of emerging novel inorganic environment-friendly and green high performance fibre material, is following China's emphasis One of four big high-performance fibers of development, it is aoxidized by silica, aluminum oxide, calcium oxide, iron oxide and titanium dioxide etc. The basalt building stones of thing composition are prepared from after high-temperature fusion by spinning technique.Basalt continuous fiber is not only stablized Property is good, but also with various excellent properties such as electrical insulating property, anticorrosive, flame resistant, high temperature resistant, and, basalt fibre The discarded object that production technology is produced is few, and environmental pollution is small, directly can be transferred in ecological environment after product abandonment, without any danger Evil, thus be a kind of qualified green, environment-friendly materials.
Therefore, glass is substituted using nontoxic, pollution-free, wide material sources, excellent performance, the basalt fiber material stablized Glass fiber and carbon fiber poly-p-phenylene sulfide ether material are strengthened, and polyphenylene sulfide enhancing composite is polyphenylene sulfide obtained from The new direction of enhancing composite development.But because basalt fibre is inorganic material, and polyphenylene sulfide is the organic material of macromolecule Material, both compatibility extreme differences, and basalt fibre self structure and stable performance, fiber surface is smooth, surface-active site is few, Basalt fibre is caused to be more difficult to carry out chemical bonding and mechanical riveted, i.e. basalt with polyphenyl thioether material in modifying process Fiber is to be individually present in polyphenyl thioether material, poly-p-phenylene sulfide ether Material reinforcement effect on driving birds is not good, polyphenylene sulfide enhancing composite wood The poor-performing of material.
The content of the invention
It is an object of the invention to overcome polyphenylene sulfide to strengthen the defect of composite property difference, there is provided a kind of polyphenylene sulfide Enhancing composite and preparation method thereof;The inventive method is modified treatment by the basalt fibre containing barium phosphate, Finally it is coupled with polyphenylene sulfide in the presence of coupling agent, is combined, so as to obtains basalt fibre and polyphenyl thioether material The more preferable polyphenyl thioether composite material of compatibility, basalt fibre poly-p-phenylene sulfide ether humidification more preferably, makes the composite Can be more excellent, be conducive to polyphenyl thioether composite material in the popularization and application of every field.
In order to realize foregoing invention purpose, the invention provides the preparation method that a kind of polyphenylene sulfide strengthens composite, Comprise the following steps:
(1)Modification:Basalt fibre is carried out into immersion treatment with modifier A, is inserted after taking-up in modifying agent B, heating is anti- Should completely after, take out dry treated basalt fiber;
(2)It is compound:Treated basalt fiber and polyphenyl thioether material, coupling agent are carried out into Combined Processing, polyphenylene sulfide increasing is obtained Strong composite.
A kind of above-mentioned polyphenylene sulfide strengthens the preparation method of composite, short including basalt wherein described in step 1 One or more in fiber, basalt long fiber, continuous basalt fiber, basalt fiber cotton.
Contain barium phosphate in described basalt fibre;Contain the key of phosphate radical, phosphate radical and organic group in barium phosphate Connect ability strong, the polarity of basalt fibre and organic material can be reduced, increase the compatibility with organic material;Preferably, it is described Basalt fibre contain the barium phosphate of mass percent 0.1-2.0%;Most preferably, described basalt fibre contains quality The barium phosphate of percentage 0.3-0.8%.
Described modifier A is the benzole soln of diphenyl disulfide.
Described modifying agent B is the mixed solution of lewis acid and inorganic acid;Preferably, the lewis acid is chlorination One or more in aluminium, iron chloride, boron trifluoride;The inorganic acid is the one kind or many in sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid Kind;The pH value of described modifying agent B is 1-4, and solution acidic is higher, and the modified effect to basalt fibre is better.
The time that described basalt fibre soaks in modifier A is 1-3h, in immersion process, the hexichol in solution Disulfide is uniformly adhered to basalt fibre surface under the adsorption effect of basalt fibre, and soak time is too short, inhales The coupon scale of construction is not enough, and long soaking time, the production cycle is oversize, and effect is also without being obviously improved.
The temperature of the heating response is 50-80 DEG C, and the reaction time is 5-20min, and temperature is too high, and the reaction time is long, Excessively, polymer molecular weight is excessive, is unfavorable for the modification to basalt fibre for polycondensation reaction;Most preferably, the heating The temperature of reaction is 60 DEG C, and the reaction time is 10min, and reaction effect is good, and energy resource consumption is low, and the time is short.
A kind of above-mentioned polyphenylene sulfide strengthens the preparation method of composite, and the coupling agent wherein described in step 2 is silane Coupling agent.
The consumption of the treated basalt fiber can strengthen composite according to polyphenylene sulfide will in different application field Ask and be adjusted, it is preferred that the treated basalt fiber consumption is the 1-20% of polyphenylene sulfide material.
In the preparation method step 2 of the polyphenylene sulfide enhancing composite, auxiliary agent can also be added;The auxiliary agent includes One or more in dispersant, antiseptic, antistatic additive, fire retardant, age resister, UV resistant agent;The kind of the auxiliary agent Class can strengthen composite and require to carry out specific aim adjustment addition in different application field according to polyphenylene sulfide.
Described Combined Processing refers to that will pre-process basalt fibre and polyphenyl thioether material by process meanses Bonding is learned, basalt fibre is formed unified overall method with polyphenyl thioether material.
A kind of polyphenylene sulfide strengthens the preparation method of composite, preparation method of the present invention first with basalt fibre table Face adsorption capacity adsorbs on basalt fibre surface diphenyl disulfide monomer material, then the monomer that will be adsorbed by polycondensation reaction Aggregate into the polymer of certain molecular weight, and make it bonded with the barium phosphate on basalt fibre surface, so that the bag of stabilization Basalt fibre surface is overlayed on, the compatibility of basalt fibre and polyphenylene sulfide is dramatically increased;Finally by Combined Processing, make profound Military rock fiber carries out composite strengthening and obtains the more excellent polyphenylene sulfide enhancing composite of performance, present invention side with polyphenylene sulfide Method is simple, convenient, and being adapted to polyphenylene sulfide strengthens industrialization, the large-scale production of composite.
In order to realize foregoing invention purpose, further, the invention provides a kind of polyphenylene sulfide enhancing composite;Institute State polyphenylene sulfide enhancing composite to be prepared by above-mentioned preparation method, the composite that above-mentioned preparation method is obtained Bonded power is strong between middle polyphenylene sulfide and basalt fibre, is not likely to produce phase separation, and compatibility is good, basalt fiber poly-p-phenylene sulfide ether Humidification dramatically increase, the performance of composite is also significantly improved.
Compared with prior art, beneficial effects of the present invention:
1st, preparation method of the present invention can dramatically increase basalt fibre and polyphenylene sulfide by the modification to basalt fibre Compatibility, basalt fibre and polyphenylene sulfide is carried out composite strengthening, to obtain the more excellent polyphenylene sulfide enhancing of performance compound Material.
2nd, the composite property that preparation method of the present invention is prepared is excellent, and method is simple, convenient, is adapted to polyphenylene sulfide Strengthen industrialization, the large-scale production of composite.
3rd, bonded power is strong between polyphenylene sulfide and basalt fibre in composite of the present invention, is not likely to produce phase separation, phase Capacitive is good, and the humidification of basalt fiber poly-p-phenylene sulfide ether is dramatically increased, and the performance of composite is also significantly improved.
Specific embodiment
With reference to test example and specific embodiment, the present invention is described in further detail.But this should not be understood For the scope of above-mentioned theme of the invention is only limitted to following embodiment, all technologies realized based on present invention belong to this The scope of invention.
Embodiment 1
(1)Modification:The benzole soln of the basalt fibre diphenyl disulfide containing the barium phosphate of mass percent 0.8% is entered Row immersion treatment 2h, inserts in the mixed solution of aluminium chloride that pH value is 2 and sulfuric acid after taking-up, is reacted after being heated to 60 DEG C After 10min, dry treated basalt fiber is taken out;
(2)It is compound:By the polyphenyl thioether material of the treated basalt fiber of 10 weight portions and 90 weight portions, the silane of 2 weight portions Coupling agent carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Embodiment 2
(1)Modification:The benzole soln of the basalt fibre diphenyl disulfide containing the barium phosphate of mass percent 2.0% is entered Row immersion treatment 1h, inserts in the mixed solution of iron chloride that pH value is 1 and hydrochloric acid after taking-up, is reacted after being heated to 50 DEG C After 20min, dry treated basalt fiber is taken out;
(2)It is compound:By the polyphenyl thioether material of the treated basalt fiber of 10 weight portions and 90 weight portions, the silane of 2 weight portions Coupling agent carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Embodiment 3
(1)Modification:The benzole soln of the basalt fibre diphenyl disulfide containing the barium phosphate of mass percent 0.1% is entered Row immersion treatment 3h, inserts in the mixed solution of boron trifluoride that pH value is 4 and nitric acid after taking-up, is reacted after being heated to 80 DEG C After 5min, dry treated basalt fiber is taken out;
(2)It is compound:By the polyphenyl thioether material of the treated basalt fiber of 10 weight portions and 90 weight portions, the silane of 2 weight portions Coupling agent carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Embodiment 4
(1)Modification:The benzole soln of the basalt fibre diphenyl disulfide containing the barium phosphate of mass percent 0.3% is entered Row immersion treatment 2h, inserts in the mixed solution of boron trifluoride that pH value is 3 and phosphoric acid after taking-up, is reacted after being heated to 50 DEG C After 15min, dry treated basalt fiber is taken out;
(2)It is compound:By the polyphenyl thioether material of the treated basalt fiber of 10 weight portions and 90 weight portions, the silane of 2 weight portions Coupling agent carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Comparative example 1
(1)Modification:Conventional basalt fibre is carried out into immersion treatment 2h with the benzole soln of diphenyl disulfide, is inserted after taking-up During pH value is 2 aluminium chloride and the mixed solution of sulfuric acid, after reacting 10min after being heated to 60 DEG C, the dry Black Warrior that must be modified is taken out Rock fiber;
(2)It is compound:By the polyphenyl thioether material of the treated basalt fiber of 10 weight portions and 90 weight portions, the silane of 2 weight portions Coupling agent carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Comparative example 2
By the polyphenyl thioether material of the basalt fibre containing the barium phosphate of mass percent 1.0% of 10 weight portions and 90 weight portions, The silane coupler of 2 weight portions carries out Combined Processing, obtains polyphenylene sulfide enhancing composite.
Comparative example 3
The conventional basalt fibre of 10 weight portions is entered with the polyphenyl thioether material of 90 weight portions, the silane coupler of 2 weight portions Row Combined Processing, obtains polyphenylene sulfide enhancing composite.
Preparation-obtained polyphenylene sulfide enhancing composite in above-described embodiment 1-4 and comparative example 1-3 is carried out into performance Test experiments record experimental result, and record data is as follows:(Polyphenylene sulfide:Tensile strength 58MPa, notch impact strength 32J/m, Elongation at break 26%)
Numbering Polyphenylene sulfide strengthens composite notch impact strength(J/m) Polyphenylene sulfide strengthens composite tensile strength(MPa) Polyphenylene sulfide strengthens fracture of composite materials elongation(%)
Embodiment 1 58 94 59
Embodiment 2 55 95 62
Embodiment 3 57 96 56
Embodiment 4 56 93 63
Comparative example 1 47 78 46
Comparative example 2 46 76 48
Comparative example 3 39 68 32
Above-mentioned analysis of experimental data is understood, the polyphenylene sulfide prepared using technical solution of the present invention in embodiment 1-4 is increased The notch impact strength of composite, tensile strength, elongation at break have and are obviously improved by force;And in the preparation method of comparative example 1 The basalt fibre of use does not contain barium phosphate, modified fiber and polyphenyl thioether material poor compatibility, with polyphenyl thioether material Chemical bonding ability, polyphenylene sulfide enhancing composite property significantly reduce;It is not modified in the preparation method of comparative example 2 Treatment, the chemical bonding with polyphenyl thioether material is less able, and polyphenylene sulfide enhancing composite property is significantly reduced;Comparative example Directly it is combined using conventional basalt fibre in 3 preparation methods, the humidification of poly-p-phenylene sulfide ether is worst.

Claims (10)

1. a kind of polyphenylene sulfide strengthens the preparation method of composite, it is characterised in that comprise the following steps:
(1)Modification:Basalt fibre is carried out into immersion treatment with modifier A, is inserted after taking-up in modifying agent B, heating is anti- Should completely after, take out dry treated basalt fiber;
(2)It is compound:Treated basalt fiber and polyphenyl thioether material, coupling agent are carried out into Combined Processing, polyphenylene sulfide increasing is obtained Strong composite;
Contain barium phosphate in described basalt fibre;Described modifier A is the benzole soln of diphenyl disulfide;Described is modified Agent B is the mixed solution of lewis acid and inorganic acid.
2. preparation method according to claim 1, it is characterised in that described basalt fibre contains mass percent The barium phosphate of 1.0-2.0%.
3. preparation method according to claim 2, it is characterised in that described basalt fibre contains mass percent The barium phosphate of 0.3-0.8%.
4. preparation method according to claim 1, it is characterised in that the lewis acid is aluminium chloride, iron chloride, trifluoro Change one or more in boron.
5. preparation method according to claim 1, it is characterised in that the inorganic acid is sulfuric acid, hydrochloric acid, phosphoric acid, nitric acid In one or more.
6. preparation method according to claim 1, it is characterised in that described modifying agent B solution pH value is 1-4.
7. preparation method according to claim 1, it is characterised in that basalt fibre soaks in modifier A in step 1 Time be 1-3h.
8. preparation method according to claim 1, it is characterised in that the temperature of heating response is 50-80 DEG C in step 1, Reaction time is 5-20min.
9. preparation method according to claim 1, it is characterised in that treated basalt fiber consumption is polyphenyl in step 2 The 1-20% of sulfide material weight.
10. a kind of polyphenylene sulfide strengthens composite, it is characterised in that the composite is any by claim 1-9 What preparation method was prepared.
CN201611139169.0A 2016-12-12 2016-12-12 Polyphenylene sulfide reinforced composite material and preparing method thereof Withdrawn CN106700102A (en)

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CN201611139169.0A CN106700102A (en) 2016-12-12 2016-12-12 Polyphenylene sulfide reinforced composite material and preparing method thereof

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Application Number Priority Date Filing Date Title
CN201611139169.0A CN106700102A (en) 2016-12-12 2016-12-12 Polyphenylene sulfide reinforced composite material and preparing method thereof

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107945960A (en) * 2017-10-31 2018-04-20 四川力智久创知识产权运营有限公司 A kind of tension polyphenylene sulfide cable
CN110669339A (en) * 2019-10-28 2020-01-10 青岛科技大学 High-strength impact-resistant polyphenylene sulfide/basalt fiber composite material

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107945960A (en) * 2017-10-31 2018-04-20 四川力智久创知识产权运营有限公司 A kind of tension polyphenylene sulfide cable
CN110669339A (en) * 2019-10-28 2020-01-10 青岛科技大学 High-strength impact-resistant polyphenylene sulfide/basalt fiber composite material

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Application publication date: 20170524