CN106698760A - Smelting wastewater cyclic utilization system and method - Google Patents

Smelting wastewater cyclic utilization system and method Download PDF

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Publication number
CN106698760A
CN106698760A CN201610974061.7A CN201610974061A CN106698760A CN 106698760 A CN106698760 A CN 106698760A CN 201610974061 A CN201610974061 A CN 201610974061A CN 106698760 A CN106698760 A CN 106698760A
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Prior art keywords
water
electrodialysis
smelting
infiltration
smelting wastewater
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Pending
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CN201610974061.7A
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Chinese (zh)
Inventor
陈洪景
曾志农
舒自学
杨志雄
罗萍
雷细良
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Xiamen Yi Peng Membrane Technology Co Ltd
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Xiamen Yi Peng Membrane Technology Co Ltd
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Priority to CN201610974061.7A priority Critical patent/CN106698760A/en
Publication of CN106698760A publication Critical patent/CN106698760A/en
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/42Treatment of water, waste water, or sewage by ion-exchange
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/441Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by reverse osmosis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/44Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis
    • C02F1/444Treatment of water, waste water, or sewage by dialysis, osmosis or reverse osmosis by ultrafiltration or microfiltration
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/46Treatment of water, waste water, or sewage by electrochemical methods
    • C02F1/469Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis
    • C02F1/4693Treatment of water, waste water, or sewage by electrochemical methods by electrochemical separation, e.g. by electro-osmosis, electrodialysis, electrophoresis electrodialysis
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/16Nature of the water, waste water, sewage or sludge to be treated from metallurgical processes, i.e. from the production, refining or treatment of metals, e.g. galvanic wastes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F5/00Softening water; Preventing scale; Adding scale preventatives or scale removers to water, e.g. adding sequestering agents
    • C02F5/08Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents
    • C02F5/10Treatment of water with complexing chemicals or other solubilising agents for softening, scale prevention or scale removal, e.g. adding sequestering agents using organic substances

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
  • Water Treatment By Electricity Or Magnetism (AREA)

Abstract

The invention discloses a smelting wastewater cyclic utilization system which comprises a pretreatment device, an ion exchange system, an ultrafiltration membrane system, a reverse osmosis system, an electrodialysis system, a chelated resin system and a bipolar membrane electrodialysis system, wherein a supernate outlet of the pretreatment device is connected with an ion exchange system; a sludge outlet is connected with a smelting system; a produced water outlet of the ion exchange system is connected with the ultrafiltration membrane system; a regenerated wastewater outlet is connected with a water inlet of the pretreatment device; a water production opening of the ultrafiltration membrane system is connected with the reverse osmosis system; a concentrated water outlet of the reverse osmosis system is connected with the electrodialysis system; a concentrated water outlet of the electrodialysis system is connected with the chelated resin system; a water production opening of the electrodialysis system is connected with a water inlet of the reverse osmosis system through a reflux pipeline; the chelated resin system is connected with the bipolar membrane electrodialysis system. The invention further discloses a smelting wastewater cyclic utilization method. The system and the method which are disclosed by the invention can effectively recycle valued metals and water resources.

Description

A kind of smelting wastewater cyclic utilization system and method
Technical field
The present invention relates to smelting wastewater process field, more particularly to a kind of smelting wastewater cyclic utilization system and method.
Background technology
Metallurgy is exactly that metalliferous mineral raw material uses pyrogenic process or hydrometallurgy, separates impurity by various methods, extracts metal And its process of compound.Smelting process will produce various acid waste liquids, electrolysis waste solution, washings etc. to contain heavy metal and inorganic The production waste water of salt.
Conventional smelting wastewater processing method is processed by physicochemical techniques such as neutralization, coagulant precipitations at present, and using anti- The technologies such as infiltration, multiple-effect evaporation, MVR realize zero-emission (as shown in Figure 1), and the technique can return most of heavy metal in water body Receive, water resource is recycled, but above method energy consumption and operating cost are higher, while producing the substantial amounts of inorganic salts cannot to circulate profit With, another dangerous waste will be changed into after accumulation is stored up for a long time, environmental pollution causes a hidden trouble.
The content of the invention
For above-mentioned technical problem, smelting wastewater zero-emission can be realized it is an object of the invention to provide one kind, reached The environmental protection standard of water resource no pollution, while turning waste into wealth, bronsted lowry acids and bases bronsted lowry is prepared into for the smelting of industrial production application by salt Refining wastewater recycling system and method.
To reach above-mentioned purpose, technical scheme proposed by the present invention is:A kind of smelting wastewater cyclic utilization system, its feature It is:Including pretreatment unit, ion exchange system, ultrafiltration membrane system, counter-infiltration system, electrodialysis system, chelating resin system System and bipolar membrane electrodialysis system;The supernatant outlet connection ion exchange system of described pretreatment unit, sludge outlet connects Connect smelting system;The product water out connection ultrafiltration membrane system of described ion exchange system, regenerative wastewater outlet connection pretreatment The water inlet of device;The product mouth of a river connection counter-infiltration system of described ultrafiltration membrane system;The concentrated water of described counter-infiltration system goes out Mouth connection electrodialysis system, the concentrated water outlet of described electrodialysis system connects chelating resin system, the product water of electrodialysis system Mouth connects the water inlet of counter-infiltration system by reflux line;Described chelating resin system connection bipolar membrane electrodialysis system.
Further, described ion exchange system is preferably continuous ionic exchange system.
Further, described pretreatment unit includes neutralizing device, coagulant precipitation device and sand filtering device.
Further, described counter-infiltration system is low pressure reverse osmosis system.
Present invention additionally comprises a kind of smelting wastewater circulation utilization method, it is characterised in that comprise the following steps:
Step 1 is pre-processed:Smelting wastewater is processed by pretreatment unit, obtains clear liquid and sludge, and sludge is returned after dehydration With to smelting system;
Step 2 ion exchange softening:The clear liquid that step 1 is obtained enters ion exchange system, reduces the hardness of water body;
Step 3 ultra-filtration filters:Water body after step 2 is softened carries out ultra-filtration filters, colloid, suspension in removal water body Thing, obtains ultrafiltration dialysis water and ultrafiltration concentrated water, and ultrafiltration dialysis water SDI<4, ultrafiltration concentrate recirculation is to pre-processing workshop section;
Step 4 reverse-osmosis treated:Ultrafiltration dialysis water is carried out into osmosis filtration, reverse osmosis concentrated water is obtained and counter-infiltration dialysis is produced Water, counter-infiltration dialysis is produced Water circulation and is used as process water, boiler feedwater in smelting production;
Step 5 electrodialysis is concentrated:Reverse osmosis concentrated water in step 4 is carried out into electrodialysis, electrodialysis fresh water and electrodialysis is obtained Concentrated water, electrodialysis fresh water returns to counter-infiltration and continues to concentrate;
Step 6 resin removes hardness:Electrodialysis concentrated water in step 5 is entered into chelating resin system, it is hard by resin removal Degree so that calcium-magnesium content is less than 1ppm in concentrated water;
Step 7 bipolar membrane electrodialysis:Acid, alkali except the salt solution after hardness carries out bipolar membrane electrodialysis, will be obtained in step 6 to return For smelt production.
Further, described ion exchange system is preferably continuous ionic exchange system.
Further, the pretreatment described in step 1 includes lime neutralization, coagulant precipitation and sand filtration.
Further, chloride ion content is preferably 1-15g/L in the smelting wastewater in step 1.
Further, the smelting wastewater described in step 1 is non-ferrous metal metallurgy waste water.
Further, the ion exchange system described in step 2 uses ion exchange system technique, the water body hardness after softening Preferably 5-60ppm.
Further, described counter-infiltration system is low pressure reverse osmosis system, and low pressure reverse osmosis operating pressure is preferably 8- 41bar;And the salt content of reverse osmosis concentrated water is less than 20um/cm more than the conductance that water is produced in 30g/l, counter-infiltration dialysis.
Further, the electrodialysis concentrated water chlorine ion concentration after the electrodialysis concentration described in step 5 reaches 30-120g/l.
Using above-mentioned technical proposal, smelting wastewater cyclic utilization system of the present invention and method, for prior art In deficiency, propose a kind of new, efficient handling process, i.e., using membrane filtration coupling electrodialysis, bipolar membrane electrodialysis work Skill carries out the treatment of smelting wastewater, can effectively reclaim valuable metal, water resource, and can turn to the inorganic salts resource in water body Acid, alkali, reduce smelting enterprise's production cost while realizing wastewater zero discharge, the advantages of improve income;Simultaneously to former technique A large amount of slag (inorganic salts) accumulation treatment are changed in production, inorganic salts can be become into work by bipolar membrane electrodialysis process Acid, alkali that industry production needs, realize the purpose of resource reclaim.
Brief description of the drawings
Fig. 1 is existing smelting wastewater processing system schematic diagram;
Fig. 2 is smelting wastewater cyclic utilization system schematic diagram of the present invention.
Specific embodiment
With reference to the accompanying drawings and detailed description, the present invention will be further described.
As shown in Fig. 2 smelting wastewater cyclic utilization system of the present invention, including pretreatment unit, ion exchange system System, ultrafiltration membrane system, counter-infiltration system, electrodialysis system, chelating resin system and bipolar membrane electrodialysis system, wherein pre-processing Device is including neutralizing device, coagulant precipitation device and sand filtering device etc.;The supernatant outlet ion of described pretreatment unit is handed over Change system (preferably continuous ionic exchange system), sludge outlet connection smelting system;The product water of described ion exchange system goes out Mouth connection ultrafiltration membrane system, the water inlet of regenerative wastewater outlet connection pretreatment unit;The product mouth of a river of described ultrafiltration membrane system Connection counter-infiltration system;Described counter-infiltration system preferred lower pressure counter-infiltration system, and the concentrated water of counter-infiltration system exports connection Electrodialysis system, the concentrated water outlet of described electrodialysis system connects chelating resin system, and the product mouth of a river of electrodialysis system passes through Reflux line connects the water inlet of counter-infiltration system;Described chelating resin system connection bipolar membrane electrodialysis system.
Present invention additionally comprises a kind of smelting wastewater circulation utilization method, following steps are specifically included:
Step 1 is pre-processed:Smelting wastewater is processed by pretreatment unit, obtains clear liquid and sludge, and sludge is returned after dehydration With to smelting system;Described pretreatment includes lime neutralization, coagulant precipitation and sand filtration;Chloride ion content is preferred in smelting wastewater It is 1-5g/L;Described smelting wastewater is non-ferrous metal metallurgy waste water;
Step 2 ion exchange softening:The clear liquid that step 1 is obtained enters ion exchange system, reduces the hardness of water body;Ion Exchange system preferably uses continuous ionic exchange system technique, the water body hardness after softening to be preferably 5-60ppm;
Step 3 ultra-filtration filters:Water body after step 2 is softened carries out ultra-filtration filters, colloid, suspension in removal water body Thing, obtains ultrafiltration dialysis water and ultrafiltration concentrated water, and ultrafiltration dialysis water SDI < 4, ultrafiltration concentrate recirculation is to pre-processing workshop section;
Step 4 reverse-osmosis treated:Ultrafiltration dialysis water is carried out into osmosis filtration, reverse osmosis concentrated water is obtained and counter-infiltration dialysis is produced Water, counter-infiltration dialysis is produced Water circulation and is used as process water, boiler feedwater in smelting production;Described counter-infiltration system is Low pressure reverse osmosis system, low pressure reverse osmosis operating pressure is preferably 8-41bar;And the salt content of reverse osmosis concentrated water more than 30g/l, The conductance that water is produced in counter-infiltration dialysis is less than 20um/cm;
Step 5 electrodialysis is concentrated:Reverse osmosis concentrated water in step 4 is carried out into electrodialysis, electrodialysis fresh water and electrodialysis is obtained Concentrated water, electrodialysis fresh water returns to counter-infiltration and continues to concentrate;Electrodialysis concentrated water chlorine ion concentration after described electrodialysis concentration reaches To in 30-120g/l;
Step 6 resin removes hardness:Electrodialysis concentrated water in step 5 is entered into chelating resin system, it is hard by resin removal Degree so that calcium-magnesium content is less than 1ppm in concentrated water;
Step 7 bipolar membrane electrodialysis:Acid, alkali except the salt solution after hardness carries out bipolar membrane electrodialysis, will be obtained in step 6 to return For smelt production.
Needs say that sampling causes soda acid to lose and do not count conversion rate of products in above table.Can be with by above-mentioned data Find out, (feed liquid adjusts pH to take certain volume electrodialysis concentrated water<4) as material liquid, using low concentration salt solution as sour feeding liquid, Low concentration alkali is used as alkali feeding liquid.Bipolar membrane electrodialysis process a period of time under different voltages, raw material salt solution is substantially presented and contains Amount and volume are gradually reduced, and the acid in soda acid room, alkali concn is gradually increasing, and it is the hydrochloric acid of~2mol/l that acid is produced in final sour room, It is~the alkali of 2.5mol/l that alkali is produced in alkali room.
Can be illustrated by this experiment, electrodialysis concentrated water is carried out producing soda acid scheme using bipolar membrane electrodialysis method is Feasible;The treatment of smelting wastewater is carried out using membrane filtration coupling electrodialysis, bipolar membrane electrodialysis technique so as to further illustrate, Valuable metal, water resource can be effectively reclaimed, and the inorganic salts resource in water body can be turned to acid, alkali, realize wastewater zero discharge While reduce smelting enterprise production cost, the advantages of improve income;It is simultaneously (inorganic to a large amount of slags in former technique productions Salt) accumulation treatment be changed, by bipolar membrane electrodialysis process by inorganic salts become industrial production need acid, alkali;Realize The purpose of resource reclaim.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright In vain, do not departing from the spirit and scope of the present invention that appended claims are limited, in the form and details to this hair It is bright to make a variety of changes, it is protection scope of the present invention.

Claims (10)

1. a kind of smelting wastewater cyclic utilization system, it is characterised in that:Including pretreatment unit, ion exchange system, milipore filter System, counter-infiltration system, electrodialysis system, chelating resin system and bipolar membrane electrodialysis system;Described pretreatment unit Supernatant outlet connects ion exchange system, sludge outlet connection smelting system;The product water out of described ion exchange system Connection ultrafiltration membrane system, the water inlet of regenerative wastewater outlet connection pretreatment unit;The product mouth of a river of described ultrafiltration membrane system connects Reversed osmosis system;The concentrated water outlet connection electrodialysis system of described counter-infiltration system, the concentrated water of described electrodialysis system Outlet connection chelating resin system, the product mouth of a river of electrodialysis system connects the water inlet of counter-infiltration system by reflux line;Institute The chelating resin system connection bipolar membrane electrodialysis system stated.
2. a kind of smelting wastewater cyclic utilization system according to claim 1, it is characterised in that:Described ion exchange system It is continuous ionic exchange system to unite.
3. a kind of smelting wastewater cyclic utilization system according to claim 1, it is characterised in that:Described pretreatment unit Including neutralizing device, coagulant precipitation device and sand filtering device;Described counter-infiltration system is low pressure reverse osmosis system.
4. a kind of smelting wastewater circulation utilization method, it is characterised in that comprise the following steps:
Step 1 is pre-processed:Smelting wastewater is processed by pretreatment unit, obtains clear liquid and sludge, and reuse is extremely after dehydration for sludge Smelting system;
Step 2 ion exchange softening:The clear liquid that step 1 is obtained enters ion exchange system, reduces the hardness of water body;
Step 3 ultra-filtration filters:Water body after step 2 is softened carries out ultra-filtration filters, and colloid, suspension in removal water body are obtained Ultrafiltration dialysis water and ultrafiltration concentrated water, and ultrafiltration dialysis water SDI<4, ultrafiltration concentrate recirculation is to pre-processing workshop section;
Step 4 reverse-osmosis treated:Ultrafiltration dialysis water is carried out into osmosis filtration, reverse osmosis concentrated water is obtained and water is produced in counter-infiltration dialysis, Counter-infiltration dialysis is produced Water circulation and is used as process water, boiler feedwater in smelting production;
Step 5 electrodialysis is concentrated:Reverse osmosis concentrated water in step 4 is carried out into electrodialysis, electrodialysis fresh water and electrodialysis concentrated water is obtained, Electrodialysis fresh water returns to counter-infiltration and continues to concentrate;
Step 6 resin removes hardness:Electrodialysis concentrated water in step 5 is entered into chelating resin system, hardness is removed by resin, made Calcium-magnesium content is less than 1ppm in obtaining concentrated water;
Step 7 bipolar membrane electrodialysis:, except the salt solution after hardness carries out bipolar membrane electrodialysis, acid, alkali will be obtained and be back in step 6 Smelt production.
5. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that the ion described in step 2 Exchange system is continuous ionic exchange system.
6. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that pre- described in step 1 Treatment includes lime neutralization, coagulant precipitation and sand filtration.
7. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that the smelting in step 1 is given up Chloride ion content is 1-15g/L in water;Smelting wastewater described in step 1 is non-ferrous metal metallurgy waste water.
8. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that the ion described in step 2 Exchange system uses ion exchange system technique, and the water body hardness after softening is 5-60ppm.
9. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that described counter-infiltration system It is low pressure reverse osmosis system, low pressure reverse osmosis operating pressure is 8-41bar;And the salt content of reverse osmosis concentrated water is more than 30g/l, instead The conductance that water is produced in infiltration dialysis is less than 20um/cm.
10. a kind of smelting wastewater circulation utilization method according to claim 4, it is characterised in that the electric osmose described in step 5 Electrodialysis concentrated water chlorine ion concentration after analysis concentration reaches 30-120g/l.
CN201610974061.7A 2016-11-07 2016-11-07 Smelting wastewater cyclic utilization system and method Pending CN106698760A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107417008A (en) * 2017-08-08 2017-12-01 云锡文山锌铟冶炼有限公司 Smelt SO2The method that spent acid is handled during flue gas acid preparing
CN110746007A (en) * 2019-09-27 2020-02-04 杭州蓝然环境技术股份有限公司 Resource utilization method of copper smelting wastewater

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107417008A (en) * 2017-08-08 2017-12-01 云锡文山锌铟冶炼有限公司 Smelt SO2The method that spent acid is handled during flue gas acid preparing
CN110746007A (en) * 2019-09-27 2020-02-04 杭州蓝然环境技术股份有限公司 Resource utilization method of copper smelting wastewater

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