CN106697062B - The production method of vehicle exterior cladding element and automobile and vehicle exterior cladding element - Google Patents
The production method of vehicle exterior cladding element and automobile and vehicle exterior cladding element Download PDFInfo
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- CN106697062B CN106697062B CN201611075640.4A CN201611075640A CN106697062B CN 106697062 B CN106697062 B CN 106697062B CN 201611075640 A CN201611075640 A CN 201611075640A CN 106697062 B CN106697062 B CN 106697062B
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- China
- Prior art keywords
- inner panel
- flap
- outside plate
- marginal portion
- laminated composite
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
Abstract
The invention discloses a kind of production methods of vehicle exterior cladding element, comprising: forms laminated composite outside plate;The marginal portion of the outside plate is turned down towards the inside of the outside plate, until the upper surface of the marginal portion of the outside plate is bonded the upper surface of the inside of the outside plate, to form flap, the outer ledge of the flap forms fillet;Form laminated composite inner panel;The laminated composite inner panel is attached to the upper surface of the laminated composite outside plate at the position of the inside edge of the neighbouring flap, the upper surface of the inner panel is concordant with the upper surface of the flap, filling adhesive between the edge of the inner panel and the inside edge of the flap.The present invention not only forms fillet in the outer ledge of flap by the way that the marginal portion fold inward of outside plate is formed flap, but also the marginal portion of inner panel is enclosed by the inside edge of flap and the combination of inner panel.
Description
Technical field
The present invention relates to auto manufacturing technologies, the in particular to system of vehicle exterior cladding element and automobile and vehicle exterior cladding element
Make method.
Background technique
Automobile panel often selects the laminate of continuous fiber reinforced composite materials (such as carbon fiber), due to material property
With moulding process feature, inner and outer plates flanging cannot be passed through as traditional metal plate covering and complete assembly, general method is
Inner and outer plates bonding, edge form straight flange, are not able to satisfy the requirement of moulding.To realize rounded at the edge, conventional method is in inner and outer plates
By machining or it is polished into fillet after bonding, will lead in this way and meet the edge of material and be directly exposed in environment, from
And is corroded or destroyed, and then cause the problems such as being layered.
Summary of the invention
An embodiment provides the production method of vehicle exterior cladding element, the production method improves overcoating
The quality stability and producing efficiency of cover piece.Also, the production method includes:
Step 100, laminated composite outside plate is formed;
Step 200, the marginal portion of the outside plate is turned down towards the inside of the outside plate, until the edge of the outside plate
Partial upper surface is bonded the upper surface of the inside of the outside plate, and to form flap, the outer ledge of the flap is formed
Fillet;
Step 300, laminated composite inner panel is formed;
Step 400, the laminated composite inner panel is attached at the position of the inside edge of the neighbouring flap
In the upper surface of the laminated composite outside plate, the upper surface of the inner panel is concordant with the upper surface of the flap, described
Filling adhesive between the edge of inner panel and the inside edge of the flap.
Optionally, the outside plate includes external plates and the inner panel that is formed in the external plates, the side of the external plates
Marginal portion of the edge point beyond the inner panel.
Optionally, the step 200 includes:
It turns over the inside that will exceed marginal portion towards the outside plate of the external plates of the marginal portion of the inner panel
Folding, until the upper surface of the marginal portion of the external plates is bonded the upper surface of the marginal portion of the inner panel, to form folding
The outer ledge of edge, the flap forms fillet.
Optionally, further comprise between the step 200 and step 400:
Step 310: the inner panel other than the flap is removed, so that the upper surface of the inner panel and the flap
Upper surface is concordant.
Optionally, the step 200 further comprises:
Gap filling material in the flap, between the marginal portion of the inner panel and the external plates.
Another embodiment of the present invention provides a kind of vehicle exterior cladding element, and the vehicle exterior cladding element is by above-described embodiment
In method make to be formed.
Another embodiment of the present invention provides a kind of automobile, including the vehicle exterior cladding element in above-described embodiment.
According to above-mentioned each embodiment, laminated composite outside plate by the way that marginal portion fold inward is formed flap,
Fillet not only is formed in the outer ledge of flap, but also inner panel is enclosed by the inside edge of flap and the combination of inner panel
Marginal portion, not only form smooth fillet in the edge of finally formed outer covering piece, but also the edge of inner panel will not be straight
It connects exposure in air, there is good waterproofness, and can cause to be layered to avoid due to external influence.To improve
The quality stability of vehicle exterior cladding element, and have the automobile panel of exposed requirement, energy for laminated composite outside plate
Enough guarantee fillet in the continuity of visible area.
Detailed description of the invention
Only illustratively description and explain the present invention for the following drawings, not delimit the scope of the invention.
Fig. 1 is a kind of flow chart of the production method for vehicle exterior cladding element that the first embodiment of the present invention provides;
Fig. 2 is a kind of flow chart of the production method for vehicle exterior cladding element that the second embodiment of the present invention provides;
Fig. 3 a to Fig. 3 e is a kind of schematic diagram of manufacturing method for vehicle exterior cladding element that the first embodiment of the present invention provides;
Fig. 4 a to Fig. 4 f is a kind of schematic diagram of manufacturing method for vehicle exterior cladding element that the second embodiment of the present invention provides.
Label declaration
1 laminated composite outside plate
11 external plates
The marginal portion of 11 ' external plates
12 inner panels
The marginal portion of 12 ' inner panels
13 materials
20 flaps
The outer ledge of 21 flaps
The inside edge of 22 flaps
3 inner panels
The edge of 31 inner panels
4 bonding agents
Specific embodiment
In order to which the technical features, objects and effects of invention are more clearly understood, the Detailed description of the invention present invention is now compareed
Specific embodiment, identical label indicates identical part in the various figures.
Herein, " schematic " expression " serving as examplea, instances, or illustrations " should not will be described herein as " showing
Any diagram, the embodiment of meaning property " are construed to technical solution that is a kind of preferred or more having advantages.
To make simplified form, part related to the present invention is only schematically shown in each figure, and does not represent it
Practical structures as product.In addition, so that simplified form is easy to understand, with the portion of identical structure or function in some figures
Part only symbolically depicts one of those, or has only marked one of those.
Herein, "upper", "lower", "front", "rear", "left", "right" etc. are only used for indicating opposite between relevant portion
Positional relationship, and the absolute position of these non-limiting relevant portions.
Herein, " first ", " second " etc. are only used for mutual differentiation, rather than indicate significance level and sequence and
Existing premise etc. each other.
Herein, the limitation in " equal ", " identical " etc. and non-critical mathematics and/or geometry meaning also includes
It will be appreciated by those skilled in the art that and the error that the permissions such as makes or uses.Unless otherwise indicated, numerical value model herein
It encloses not only including the entire scope in two endpoint, also includes being contained in several subranges therein.
In the prior art to realize rounded at the edge, realized after inner and outer plates bonding by polishing, it is inside and outside after polishing
Plate is all exposed to outside, very unsightly.The method low efficiency and quality stability of the prior art are poor.And have for outside plate exposed
It is required that covering, it cannot be guaranteed that continuity of the fillet in visible area.The production method of vehicle exterior cladding element through the invention,
Turn down to form flap by outside plate, form fillet in the outer ledge of flap, and by the inside edge of flap with
The docking of inner panel forms the cladding to inner panel, realizes automobile panel flanging fillet.
Fig. 1 is a kind of flow diagram of the production method for vehicle exterior cladding element that first embodiment of the invention provides,
Include the following steps, this method comprises:
Step 100, laminated composite outside plate is formed;
Step 200, the marginal portion of outside plate is turned down towards the inside of outside plate, until the upper surface of the marginal portion of outside plate
It is bonded the upper surface of the inside of outside plate, to form flap, and forms fillet in the outer ledge of flap;
Step 300, laminated composite inner panel is formed;
Step 400, laminated composite inner panel is attached into composite wood at the position of the inside edge of neighbouring flap
The bed of material presses the upper surface of outside plate, and the upper surface of inner panel and the upper surface of flap are concordant, the edge of inner panel and the inside of flap
Filling adhesive between edge.
From the foregoing, it will be observed that the present embodiment forms flap and 180 ° of marginal portion fold inward by outside plate, so that
The outer ledge of flap forms fillet, and docks the inside edge of flap with the formation of the edge of inner panel, not only most
End form at the edge of outer covering piece form smooth fillet, and the edge of inner panel will not be directly exposed to air, and be had
Good waterproofness, and can cause to be layered to avoid due to external influence.To improve the matter of vehicle exterior cladding element
Stability is measured, and has the automobile panel of exposed requirement for laminated composite outside plate, fillet can be guaranteed in visible area
The continuity in domain.
Optionally, outside plate includes external plates and the inner panel that is formed in external plates, and the marginal portion of external plates is beyond interior
The marginal portion of portion's plate.
In this way, step 200 includes:
The marginal portion that will exceed the external plates of the marginal portion of inner panel is turned down towards the inside of outside plate, until external plates
Marginal portion upper surface fitting inner panel marginal portion upper surface, to form flap, the outer ledge of flap
Form fillet.
In this embodiment, laminated composite outside plate is divided into external plates and two layers of inner panel, by the edge part of outside plate
In the step of dividing fold inward to form flap, the marginal portion of the external plates of the marginal portion of inner panel will exceed around inside
The marginal portion of plate carries out 180 ° of folds, and the support of the marginal portion of inner panel is so that the fillet that the outer ledge of flap is formed
More fairing.
Fig. 2 is a kind of flow diagram of the production method for vehicle exterior cladding element that second embodiment of the invention provides, with
First embodiment is compared, and in the present embodiment, further comprises between step 200 and step 400:
Step 310: the inner panel other than removal flap, so that the upper surface of inner panel is concordant with the upper surface of flap.
Wherein step 310 can carry out before or after step 300.
The effect of the part of the inner panel of laminated composite outside plate in flap is to pass through its branch to external plates
Support effect is so that the fillet more fairing that the outer ledge of flap is formed, and the effect of its part outside flap is to make
The upper surface for obtaining inner panel is concordant with the upper surface of flap, to guarantee that the marginal portion of inner panel can be with the inside edge of flap
Docking, to avoid air is exposed to.
Embodiment shown in Fig. 2 is suitable for feelings similar in the thickness of laminated composite outside plate and laminated composite inner panel
Condition, in the case where the sum of thickness of the thickness of inner panel and bonding agent is greater than the thickness of laminated composite outside plate, by going
Inner panel in addition to being located at flap, so that when laminated composite inner panel is attached on laminated composite outside plate, it is interior
The upper surface of plate and the upper surface of flap are concordant.
Accordingly, the thickness that embodiment shown in FIG. 1 is suitable for laminated composite inner panel is less than outside laminated composite
The effect of the case where plate, the part of the inner panel of laminated composite outside plate outside flap be so that the upper surface of inner panel with
The upper surface of flap is concordant, to guarantee that the marginal portion of inner panel can be docked with the inside edge of flap, to avoid exposure
In air.
Optionally, the step 200 further comprises:
In flap, fill material in the gap between the marginal portion and external plates of inner panel, to avoid its hair
Raw corrosion or oxidation.Wherein, which is optionally resin.
The production method of vehicle exterior cladding element of the present invention is illustrated respectively below by two embodiments.
Embodiment one
The present embodiment provides the production methods of vehicle exterior cladding element, refer to Fig. 3 a to Fig. 3 e.
Firstly, referring to Fig. 3 a, laminated composite outside plate 1 is formed.Outside plate 1 includes external plates 11 and is formed in external plates
Inner panel 12 on 11.Wherein, the marginal portion 11 ' of external plates 11 exceeds the marginal portion 12 ' of inner panel 12.This structure
It can be formed by removing the inner panel 12 being located on the marginal portion 11 ' of external plates 11.
Then, Fig. 3 b and Fig. 3 c is referred to, will exceed the marginal portion of the external plates 11 of the marginal portion 12 ' of inner panel 12
11 ' towards outside plate 12 inside turn down, i.e., by the marginal portion 11 ' of external plates 11 around inner panel 12 marginal portion 12 ' into
180 ° of row folds, until the upper table of the marginal portion 12 ' of the upper surface fitting inner panel 12 of the marginal portion 11 ' of external plates 11
Face, to form flap 20 in the end of external plates 11.
Wherein, due to the marginal portion 11 ' of external plates 11 inwardly carry out 180 ° fold, inside necessarily will form arc knot
Structure, so that the inevitable marginal portion 12 ' with inner panel 12 forms gap and therefore can carry out in the marginal portion 11 ' of external plates 11
Before fold, in the marginal portion 12 ' of inner panel 12 between external plates 11 fill material 13, thus in the edge part of external plates 11
Points 11 ', which inwardly carry out 180 ° of folds, forms after flap 20, in the inside of flap 20, the marginal portion 12 ' of inner panel 12
There is no gaps between external plates 11.
Since the marginal portion 11 ' of external plates 11 carries out 180 ° of overturnings around the marginal portion 12 ' of inner panel 12,
At the outer ledge 21 of flap 20, i.e. the edge of outer covering piece forms the fillet of fairing.
Then, referring to shown in Fig. 3 d, laminated composite inner panel 3 is formed.
Further, refer to Fig. 3 e, by laminated composite inner panel 3 the inside edge 22 of neighbouring flap 20 position
The place of setting attaches to the upper surface of laminated composite outside plate 1, and the upper surface of inner panel 3 is concordant with the upper surface of flap 20, inner panel 3
Edge 31 and flap 20 inside edge 22 between filling adhesive 4.
Inner panel 3 attaches to the upper table of outside plate 1 at the position of the inside edge 22 of neighbouring flap 20 by bonding agent 4
There are gap between face, the i.e. edge 31 of inner panel 3 and the inside edge 22 of flap 20, which fills also by bonding agent 4,
Wherein, the upper surface of inner panel 3 is concordant with the upper surface of flap 20, it is thereby achieved that the edge 31 of inner panel 3 and flap 20
The docking of inside edge 22, the edge 31 of inner panel 3 can glued dose 4 completely and flap 20 cover, to avoid the side of inner panel 3
Edge 31 is exposed to air.
Therefore through this embodiment method manufacture vehicle exterior cladding element pass through the marginal portion of outside plate is inside
180 ° of fold and form flap so that the outer ledge in flap forms fillet, and make the inside edge of flap with
The edge of inner panel forms docking, not only forms smooth fillet, but also the side of inner panel in the edge of finally formed outer covering piece
Edge will not be directly exposed to air, and have good waterproofness, and can cause to be layered to avoid due to external influence.
To improve the quality stability of vehicle exterior cladding element, and there is the automobile of exposed requirement to cover laminated composite outside plate
Cover piece can guarantee fillet in the continuity of visible area.
Embodiment two
The present embodiment is on the basis of embodiment one makes the production method of vehicle exterior cladding element, it is further provided is applicable in
In the production method of another vehicle exterior cladding element, it is detailed in Fig. 4 a to Fig. 4 f.
Firstly, as shown in fig. 4 a, forming laminated composite outside plate 1.Outside plate 1 includes external plates 11 and is formed in external plates
Inner panel 12 on 11.Wherein, the marginal portion 11 ' of external plates 11 exceeds the marginal portion 12 ' of inner panel 12.This structure
It can be formed by removing the inner panel 12 being located on the marginal portion 11 ' of external plates 11.
Then, the edge that will exceed the external plates 11 of the marginal portion 12 ' of inner panel 12 shown in Fig. 4 b and Fig. 4 c is referred to
Part 11 ' is turned down towards the inside of outside plate 12, i.e., the marginal portion 11 ' of external plates 11 is surrounded to the marginal portion of inner panel 12
12 ' carry out 180 ° of folds, until the marginal portion 12 ' of the upper surface fitting inner panel 12 of the marginal portion 11 ' of external plates 11
Upper surface, to form flap 20 in the end of external plates 11.
Then, Fig. 4 d increases the step different from embodiment one, as shown in figure 4d, will be located at flap 20 other than in
The part of portion's plate 12 removes, so that the upper surface for being attached to the inner panel 3 of outside plate 1 in a subsequent step can be with flap 20
Upper surface it is concordant.
Therefore, embodiment two is suitable for feelings similar in the thickness of laminated composite outside plate and laminated composite inner panel
Condition, in the case where the sum of thickness of the thickness of inner panel and bonding agent is greater than the thickness of laminated composite outside plate, by going
Inner panel in addition to being located at flap, so that when laminated composite inner panel is attached on laminated composite outside plate, it is interior
The upper surface of plate and the upper surface of flap are concordant.
Accordingly, the thickness that embodiment one is suitable for laminated composite inner panel is less than the feelings of laminated composite outside plate
The effect of condition, the part of the inner panel of laminated composite outside plate outside flap is upper surface and flap so that inner panel
Upper surface it is concordant, to guarantee that the marginal portion of inner panel can be docked with the inside edge of flap, to avoid air is exposed to.
Further, referring to fig. 4 shown in e and Fig. 4 f, laminated composite inner panel 3 is formed, then, by laminated composite
Inner panel 3 attaches to the upper surface of laminated composite outside plate 1 at the position of the inside edge 22 of neighbouring flap 20, in this reality
It applies in example, inner panel 3 is attached to the upper surface of the external plates 11 of outside plate 1, and the upper surface of inner panel 3 and the upper surface of flap 20 are flat
Together, filling adhesive 4 between the edge 31 of inner panel 3 and the inside edge 22 of flap 20.
Inner panel 3 attaches to the upper table of outside plate 1 at the position of the inside edge 22 of neighbouring flap 20 by bonding agent 4
There are gap between face, the i.e. edge 31 of inner panel 3 and the inside edge 22 of flap 20, which fills also by bonding agent 4,
Wherein, the upper surface of inner panel 3 is concordant with the upper surface of flap 20, it is thereby achieved that the edge 31 of inner panel 3 and flap 20
The docking of inside edge 22, the edge 31 of inner panel 3 can glued dose 4 completely and flap 20 cover, to avoid the side of inner panel 3
Edge 31 is exposed to air.
Vehicle exterior cladding element only schematical expression in Fig. 3 a to Fig. 4 f, when covering is located at the different piece of vehicle body
When, shape can change with needs, but by the marginal portion fold inward of outside plate 180 ° form flap so that
Fillet is formed in the outer ledge of flap, and docks the inside edge of flap with the formation of the edge of inner panel, with cladding
The edge of inner panel and the principle for realizing automobile panel flanging fillet are identical.
Based on same inventive concept, the present invention also provides a kind of automobile, which includes according to any one above-mentioned reality
Apply the vehicle exterior cladding element that example is produced.
Although not each embodiment is only wrapped it should be appreciated that this specification is described according to each embodiment
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solution in each embodiment may also be suitably combined to form those skilled in the art
The other embodiments that member is understood that.
The series of detailed descriptions listed above only for feasible embodiment of the invention specifically
Protection scope that is bright, and being not intended to limit the invention, it is all without departing from equivalent embodiments made by technical spirit of the present invention or
Change, such as the combination, segmentation or repetition of feature, should all be included in the protection scope of the present invention.
Claims (5)
1. a kind of production method of vehicle exterior cladding element characterized by comprising
Step 100, laminated composite outside plate is formed;The outside plate includes external plates and the inside that is formed in the external plates
Plate, the marginal portion of the external plates exceed the marginal portion of the inner panel;
Step 200, the marginal portion of the outside plate is turned down towards the inside of the outside plate, until the marginal portion of the outside plate
Upper surface be bonded the outside plate inside upper surface, to form flap, the outer ledge of the flap forms fillet;
Step 300, laminated composite inner panel is formed;
Step 310, the part for being located at the inner panel other than flap is removed, so that the upper surface of the inner panel and the flanging
The upper surface in portion is concordant;
Step 400, the laminated composite inner panel is attached into institute at the position of the inside edge of the neighbouring flap
The upper surface of laminated composite outside plate is stated, the upper surface of the inner panel is concordant with the upper surface of the flap, the inner panel
Edge and the flap inside edge between filling adhesive.
2. the method as described in claim 1, which is characterized in that the step 200 includes:
The marginal portion that will exceed the external plates of the marginal portion of the inner panel is turned down towards the inside of the outside plate, directly
The upper surface of the extremely marginal portion of the external plates is bonded the upper surface of the marginal portion of the inner panel, to form flap,
The outer ledge of the flap forms fillet.
3. method according to claim 2, which is characterized in that the step 200 further comprises:
Gap filling material in the flap, between the marginal portion of the inner panel and the external plates.
4. a kind of vehicle exterior cladding element, the vehicle exterior cladding element makes shape by the described in any item methods of claims 1 to 3
At.
5. a kind of automobile, including vehicle exterior cladding element as claimed in claim 4.
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CN201611075640.4A CN106697062B (en) | 2016-11-29 | 2016-11-29 | The production method of vehicle exterior cladding element and automobile and vehicle exterior cladding element |
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CN201611075640.4A CN106697062B (en) | 2016-11-29 | 2016-11-29 | The production method of vehicle exterior cladding element and automobile and vehicle exterior cladding element |
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CN106697062B true CN106697062B (en) | 2019-04-05 |
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WO2007063256A1 (en) * | 2005-12-01 | 2007-06-07 | Inoplast | Vehicle hood and a method for the production thereof |
CN102179449A (en) * | 2009-12-25 | 2011-09-14 | 本田技研工业株式会社 | Panel structure and manufacturing method thereof |
CN105216875A (en) * | 2014-06-30 | 2016-01-06 | 丰田自动车株式会社 | Vehicle panel connected structure |
DE102014013211A1 (en) * | 2014-09-06 | 2016-03-10 | Audi Ag | Method for producing a seam connection between an inner part and an outer part |
CN105690794A (en) * | 2016-03-11 | 2016-06-22 | 北京长城华冠汽车科技股份有限公司 | Automobile outer covering part as well as automobile and manufacturing method of automobile outer covering part |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP6233327B2 (en) * | 2015-02-05 | 2017-11-22 | トヨタ自動車株式会社 | VEHICLE PANEL STRUCTURE AND METHOD FOR MANUFACTURING VEHICLE PANEL STRUCTURE |
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2016
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Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2007063256A1 (en) * | 2005-12-01 | 2007-06-07 | Inoplast | Vehicle hood and a method for the production thereof |
CN102179449A (en) * | 2009-12-25 | 2011-09-14 | 本田技研工业株式会社 | Panel structure and manufacturing method thereof |
CN105216875A (en) * | 2014-06-30 | 2016-01-06 | 丰田自动车株式会社 | Vehicle panel connected structure |
DE102014013211A1 (en) * | 2014-09-06 | 2016-03-10 | Audi Ag | Method for producing a seam connection between an inner part and an outer part |
CN105690794A (en) * | 2016-03-11 | 2016-06-22 | 北京长城华冠汽车科技股份有限公司 | Automobile outer covering part as well as automobile and manufacturing method of automobile outer covering part |
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Denomination of invention: Automobile outer covering part as well as automobile and manufacturing method of automobile outer covering part Effective date of registration: 20190513 Granted publication date: 20190405 Pledgee: Suzhou Trust Co., Ltd. Pledgor: BEIJING CHANGCHENG HUAGUAN AUTOMOBILE TECHNOLOGY CO., LTD. Registration number: 2019990000418 |
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