CN106695010B - The straight material blanking machine of full-automatic rectangular square tube - Google Patents
The straight material blanking machine of full-automatic rectangular square tube Download PDFInfo
- Publication number
- CN106695010B CN106695010B CN201710137688.1A CN201710137688A CN106695010B CN 106695010 B CN106695010 B CN 106695010B CN 201710137688 A CN201710137688 A CN 201710137688A CN 106695010 B CN106695010 B CN 106695010B
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- CN
- China
- Prior art keywords
- stock shelf
- assembly
- feed system
- square tube
- drive link
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D55/00—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts
- B23D55/04—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work
- B23D55/043—Sawing machines or sawing devices working with strap saw blades, characterised only by constructional features of particular parts of devices for feeding or clamping work for conveying work to the sawing machine
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D59/00—Accessories specially designed for sawing machines or sawing devices
- B23D59/001—Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade
Abstract
The present invention relates to blanking technical field, more particularly to a kind of straight material blanking machine of full-automatic rectangular square tube.A kind of straight material blanking machine of full-automatic rectangular square tube of the present invention, including：Machine tool main body, sizing feed system, stock shelf, positioning feed system, pressing system, motor, pulley assemblies, gear reducer, drive link, setting gauge assembly, steel wire rope, the assembly that gets stuck, minor sprocket, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；Feeding and the measurement of former manual operation can be substituted with digital control system, a large amount of actions are saved and waste, lift effective working time, improving production efficiency；System-wide to design and produce each component use and be bolted fastening, rapid wear, trouble location can be replaced in time, reduce the cost of system follow-up maintenance.And centralized lubrication is used, to each component intermittent oiling, the service life of elongate member.
Description
Technical field
The present invention relates to blanking technical field, more particularly to a kind of straight material blanking machine of full-automatic rectangular square tube.
Background technology
In the prior art, the cutting mode of rectangular tube is to use common band sawing machine blanking, and the material length of blanking is to pass through operation
After personnel carry out measurement of length using tape measure, clamping blanking.Since production task is more heavy, operating personnel are carrying out blanking
There is measuring error in Shi Rongyi, causes drafting error larger or wrong material, quality problems are more serious；And a lathe need to configure two
People, a people are responsible for cutting stock of operating, and a people is responsible for subsidiary and is piled up with finished product material, and labor intensity is big.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of full-automatic straight material blanking machine of rectangular square tube, with solve it is existing under
Expect the problem of labor intensity is big.
In order to solve the above technical problems, the technical solution adopted by the present invention is：
A kind of straight material blanking machine of full-automatic rectangular square tube, including：Machine tool main body, sizing feed system, stock shelf, positioning are sent
Material system, pressing system, motor, pulley assemblies, gear reducer, drive link, setting gauge assembly, steel wire rope, the assembly that gets stuck, chainlet
Wheel, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；
The machine tool main body is connected by the sizing feed system with the stock shelf；The stock shelf includes feeding
Frame monolithic beam and tie-beam, the quantity of the stock shelf monolithic beam are multiple, and spaced and parallel setting；The stock shelf monolithic beam
Between stock shelf connected into by the tie-beam vertical with the stock shelf monolithic beam；The positioning feed system is arranged at
On the stock shelf, the pressing system is arranged in the positioning feed system；The motor is arranged at described with gear reducer
Stock shelf bottom, the pulley assembly are connected between the motor and gear reducer；The drive link passes through the bearing block
It is rotationally connected with the stock shelf bottom；The minor sprocket is arranged at the output end of reducer；The big sprocket wheel and the institute
Drive link connection is stated, the big sprocket wheel is connected with the minor sprocket by the chain；The rolling is provided with the drive link
Wheel；One end of the steel wire rope is connected with the top of the stock shelf, and the other end of the steel wire rope is connected with the big sprocket wheel；
The spring one end is connected to the stock shelf bottom, and the spring other end is connected on the steel wire rope；The stock shelf
On be provided with stent, the small roller bearing is arranged on the stent, and the steel wire rope is described to get stuck around being located on the small roller bearing
Assembly is arranged at the outside of the stent, and the block is arranged on the stent, and below the assembly that gets stuck；It is described
Setting gauge assembly is arranged at below the stent；The roller bearing is arranged at described get stuck between assembly and the stent；The sense
Device is answered to be arranged between the sizing feed system and the stock shelf monolithic beam.
Preferably, bar is divided into more piece, is connected between drive link described in two adjacent sections by contiguous block.
Preferably, the setting gauge assembly includes rod for stiring materials and cylinder, and described rod for stiring materials one end is rotationally connected with described
On rack；The cylinder is arranged at below described rod for stiring materials, and described rod for stiring materials one end is fixed on the stock shelf, and the other end connects
It is connected on described rod for stiring materials.
Advantage for present invention is with effect：
A kind of straight material blanking machine of full-automatic rectangular square tube of the present invention, including：Machine tool main body, sizing feed system, feeding
Frame, positioning feed system, pressing system, motor, pulley assemblies, gear reducer, drive link, setting gauge assembly, steel wire rope, get stuck it is total
Into, minor sprocket, chain, big sprocket wheel, spring, roller, block, bearing block, small roller bearing, roller bearing and inductor；Numerical control system can be used
The feeding of the former manual operation of system substitution and measurement, save a large amount of actions and waste, and lift effective working time, lifting production effect
Rate；Operating personnel only carry out the feeding stacking of finished product at the same time, save a work personnel, reduce recruitment cost；Total system
Each component use that designs and produces be bolted fastening, rapid wear, trouble location can be replaced in time, and it is follow-up to reduce system
The cost of maintenance.And centralized lubrication is used, to each component intermittent oiling, the service life of elongate member.
Brief description of the drawings
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is the schematic cross-section of rectangular square tube raw material；
Fig. 2 is the diagrammatic cross-section of rectangular square tube raw material；
Fig. 3 is a kind of structure diagram of the straight material blanking machine of full-automatic rectangular square tube of the present invention；
Fig. 4 is the side view of Fig. 3；
Fig. 5 is the setting gauge assembly diagram of Fig. 3；
Fig. 6 is the shaft schematic diagram of Fig. 3.
In figure：1- machine tool main bodies, 2- sizing feeds system, 3- stock shelf monolithics beam, 4- positioning feed system, 5- binders system
System, 6- motors, 7- pulley assemblies, 8- gear reducers, 9- contiguous blocks, 10- drive links, 11- setting gauges assembly, 12- tie-beams,
13- steel wire ropes, 14- rectangular square tubes raw material, 15- get stuck assembly, 16- minor sprockets, 17- chains, 18- big sprocket wheels, 19- springs,
20- rollers, 21- blocks, 22- bearing blocks, the small roller bearings of 23-, 24- rod for stiring materials, 25- cylinders, 26- roller bearings, 27- inductors, 100-
Raw material.
Embodiment
As Fig. 1 to Fig. 6 shows, the present invention provides a kind of full-automatic rectangular square tube straight material blanking machine, including：Machine tool main body 1, determine
Ruler feed system 2, stock shelf, positioning feed system 4, pressing system 5, motor 6, pulley assembly 7, gear reducer 8, drive link
10th, setting gauge assembly 11, steel wire rope 13, the assembly 15 that gets stuck, sprocket wheel 16, chain 17, big sprocket wheel 18, spring 19, roller 20, block
21st, bearing block 22, small roller bearing 23, roller bearing 26 and inductor 27.As shown in Figure 1 and Figure 2, the height of raw material 100, width, length value
It can change.The machine tool main body 1 is connected by the sizing feed system 2 with the stock shelf；The stock shelf includes upper
Rack monolithic beam 3 and tie-beam 12, the quantity of the stock shelf monolithic beam 3 are multiple, and spaced and parallel setting；The stock shelf
Stock shelf is connected into by the tie-beam 12 vertical with the stock shelf monolithic beam 3 between monolithic beam 3；The positioning feeding
System 4 is arranged on the stock shelf, and the pressing system 5 is arranged in the positioning feed system 4；The motor 6 is with subtracting
Fast machine 8 is arranged at the stock shelf bottom, and the pulley assembly 7 is connected between the motor 6 and gear reducer 8；The biography
Lever 10 is rotationally connected with the stock shelf bottom by the bearing block 22；The minor sprocket 16 is arranged at the gear reducer 8
Output terminal；The big sprocket wheel 18 is connected with the drive link 10, and the big sprocket wheel 18 is with the minor sprocket 16 by described
Chain 17 connects；The roller 20 is provided with the drive link 10.One end of the steel wire rope 13 and the top of the stock shelf
Portion connects, and the other end of the steel wire rope 13 is connected with the big sprocket wheel 18；Described 19 one end of spring is connected to the stock shelf
Bottom, 19 other end of spring are connected on the steel wire rope 13；Stent, the small roller bearing 23 are provided with the stock shelf
It is arranged on the stent, for the steel wire rope 13 around being located on the small roller bearing 23, the assembly 15 that gets stuck is arranged at the branch
The outside of frame, the block 21 are arranged on the stent, and positioned at the lower section of assembly 15 that gets stuck；The setting gauge assembly 11
It is arranged at below the stent；The roller bearing 26 is arranged at described get stuck between assembly 15 and the stent；The inductor 27
It is placed between the sizing feed system 2 and the stock shelf monolithic beam 3.The drive link 10 divides for more piece, two adjacent sections institute
State and connected by contiguous block 9 between drive link 10.The setting gauge assembly 11 includes rod for stiring materials 24 and cylinder 25, described rod for stiring materials
24 one end are rotationally connected with the stock shelf；The cylinder 25 is arranged at the lower section of rod for stiring materials 24, described rod for stiring materials 24 1
End is fixed on the stock shelf, and the other end is connected on described rod for stiring materials 24.
All-loading coach body kind is more, is usually formed by numerous rectangular square tube weldings, in welding process, rectangle
Size, the precision of pipe will directly affect vehicle weld size and quality, serious that overall dimensions of a car will be caused to be reached with intensity
To design requirement, there are security risk.
The blanking of rectangular square tube is carried out using the full-automatic straight material blanking machine of rectangular square tube provided by the invention, is subsequently being used
During will necessarily produce corresponding component aging, damage, failure etc..In order to prevent the failure effect of component to whole system just
Often use, the parts of blanking machine make to be bolted connection, and facilitate the replacement of inoperative component.In addition, associated bearings, roller
Deng component, the lubricant method that has carried out meeting the part requirement is simultaneously periodically lubricated it, reduces the degree of wear of frock,
Extend its service life.
The straight material blanking machine of full-automatic rectangular square tube provided by the invention, by servo-control system, with reference to induction mechanism, leads to
The cooperating of each component is crossed, realizes rectangle cast raw material to the whole blanking process of finished product.And whole system can be in office
Meaning node suspend and recovery operation, and easy in emergency circumstances pair set the protection of whole system, entire body improves equipment operation
Security.
The course of work of the straight material blanking machine of full-automatic rectangular square tube provided by the invention is described below：Raw material
Feeding process is as follows：Stock shelf monolithic 3 connects into a stock shelf by four tie-beams 12, and raw material 14 are positioned over feeding
On, a steel wire rope 13, stock shelf bottom installation motor 6 and gear reducer 8 are included on each monolithic, 6 output terminal of motor is with subtracting
Fast 8 input terminal of machine is connected by belt pulley system 7, and output end of reducer installs a minor sprocket 16.Stock shelf bottom installation one passes
Lever 10, drive link 10 is divided to be saved for two, is connected by contiguous block 9 with bearing block 22 and is run through whole stock shelf, and corresponding upper
A roller 20 is installed at the position of rack monolithic 3, and roller 20 fixes 13 one end of steel wire rope, the other end and stock shelf of steel wire rope 13
Top connection.In addition a big sprocket wheel 18 is there are also installed, big sprocket wheel 18 is connected with minor sprocket 16 by chain 17.When motor opens
When dynamic, the output of motor 6 can drive 8 input terminal of gear reducer to rotate by belt pulley system 7, so as to be 8 output terminal chainlet of gear reducer
The rotation of wheel 16, drives big sprocket wheel 18 to be rotated with drive link 10, is further driven to roller 20 and rotates by chain 17；Roller 20 rotates
Steel wire rope 13 can be made wound on it, so that steel wire rope 13 shortens, will be lifted on raw material 14.It is higher than feeding when raw material 14 reach
During frame trundle 23, raw material 14 can be slipped into by root and blocked by block 21.The assembly 15 that gets stuck is highly adjustable, it is ensured that raw material 14
It can be slipped into successively by root.Stock shelf feeding is completed at this time, and raw material 14 treat further step, the sense of 21 lower portion of block installation
Answering device signal feedback-induced, there are raw material state.Then, the course of conveying of raw material is as follows：21 lower part inductor signal of block
Feedback is there are during raw material, and 24 big end of rod for stiring materials of material toggling system 11 is fixed on frame, and cylinder 25 stretches out, and upwarps and chooses raw material
One is played, which falls into 26 position of roller bearing.Pressing system 5 pushes down raw material 14 at this time.Push down about 2 seconds
Afterwards, position feed system 4 and start feeding to stock shelf end origin position, this position installation inductor 27, when sensing presence
During material, positioning feeding stops, and pressing system 5 unclamps and retracts the origin of positioning feed system, waits next step.
Followed by scale sawing step.When raw material 14 are in 27 position of inductor, sizing feed system 2 is accurate
It is standby in place and origin position, the pressing system 5 of servo-control system control at this time clamps raw material 14 again, and allows and position feeding system
Raw material 14 are conveyed a regular length by system 4 again, and after conveying in place, sizing feed system 2 clamps raw material 14, binder
System 5 unclamps and returns to positioning 4 origin of feed system.Sizing feed system 2 is by 14 feeding of raw material to 1 sawing position of lathe
When, lathe 1 carries clamping system and clamps raw material 14, and lathe 1 starts sawing at this time, while sizing feed system 2 unclamps folder
Tightly, it is back to need to be clamped at sawing size the next time of whole system setting and treats feeding；After the completion of a current sawing, lathe
1 clamping system unclamps, the feeding again of sizing feed system 2, so far circulates lathe 1 and carries clamping system clamping, sizing feed system
System 2 is back to next blanking demand size and treats next processing program.
Sense cyclic program：When raw material 14 are gone out to outside inductor 27 by 2 feeding of sizing feed system, inductor 27
Feedback signal, whole system can start first step and second step, that is, raw material feeding with it is to be conveyed.Due to raw material
Length is fixed value, so whole system can save raw material the most according to the Size calculation of each overall different cultivars blanking
Mode carries out blanking, and when single raw material length cannot meet any kind blanking, sizing feed system 2 can be by remaining original
Material material head takes out and abandons to ash can.While, positioning feed system 4 starts feeding to fixed position, scale
Feed system 2 returns to origin and clamps raw material.
From above technical scheme, the straight material blanking machine of a kind of full-automatic rectangular square tube of the invention, can use digital control system
The feeding of the former manual operation of substitution and measurement, save a large amount of actions and waste, lift effective working time, improving production efficiency；
Operating personnel only carry out the feeding stacking of finished product at the same time, save a work personnel, reduce recruitment cost；Self reliant rebuilding
For digital control system, relatively outside purchase of equipment, in-company demand is adapted to the most, blanking is accurate, avoids the production of quality accident
It is raw；Each component use that designs and produces of system is bolted fastening, and rapid wear, trouble location can in time be replaced, reduced
The cost of system follow-up maintenance.And centralized lubrication is used, to each component intermittent oiling, the service life of elongate member.
The present invention is not limited to above-described embodiment, and embodiment is only exemplary, it is intended to for explaining the present invention, and cannot
It is interpreted as limitation of the present invention.
Claims (3)
- A kind of 1. straight material blanking machine of full-automatic rectangular square tube, it is characterised in that including：Machine tool main body (1), sizing feed system (2), stock shelf, positioning feed system (4), pressing system (5), motor (6), pulley assembly (7), gear reducer (8), drive link (10), setting gauge assembly (11), steel wire rope (13), the assembly that gets stuck (15), minor sprocket (16), chain (17), big sprocket wheel (18), bullet Spring (19), roller (20), block (21), bearing block (22), small roller bearing (23), roller bearing (26) and inductor (27)；The machine tool main body (1) is connected by the sizing feed system (2) with the stock shelf；The stock shelf includes upper Rack monolithic beam (3) and tie-beam (12), the quantity of the stock shelf monolithic beam (3) are multiple, and spaced and parallel setting；It is described Stock shelf is connected into by the tie-beam (12) vertical with the stock shelf monolithic beam (3) between stock shelf monolithic beam (3)； The positioning feed system (4) is arranged on the stock shelf, and the pressing system (5) is arranged at the positioning feed system (4) on；The motor (6) is arranged at the stock shelf bottom with gear reducer (8), and the pulley assembly (7) is connected to described Between motor (6) and gear reducer (8)；The drive link (10) is rotationally connected with the stock shelf bottom by the bearing block (22) Portion；The minor sprocket (16) is arranged at the gear reducer (8) output terminal；The big sprocket wheel (18) and the drive link (10) Connection, the big sprocket wheel (18) are connected with the minor sprocket (16) by the chain (17)；Set on the drive link (10) There is the roller (20)；One end of the steel wire rope (13) is connected with the top of the stock shelf, the steel wire rope (13) it is another One end is connected with the big sprocket wheel (18)；Described spring (19) one end is connected to the stock shelf bottom, and the spring (19) is another One end is connected on the steel wire rope (13)；Stent is provided with the stock shelf, the small roller bearing (23) is arranged at the branch On frame, for the steel wire rope (13) around being located on the small roller bearing (23), the assembly that gets stuck (15) is arranged at the outer of the stent Side, the block (21) are arranged on the stent, and below the assembly (15) that gets stuck；The setting gauge assembly (11) It is arranged at below the stent；The roller bearing (26) is arranged at described get stuck between assembly (15) and the stent；The sensing Device (27) is arranged between the sizing feed system (2) and the stock shelf monolithic beam (3).
- 2. the straight material blanking machine of full-automatic rectangular square tube according to claim 1, it is characterised in that the drive link (10) point For more piece, connected between drive link (10) described in two adjacent sections by contiguous block (9).
- 3. the straight material blanking machine of full-automatic rectangular square tube according to claim 1, it is characterised in that the setting gauge assembly (11) rod for stiring materials (24) and cylinder (25) are included, described rod for stiring materials (24) one end is rotationally connected with the stock shelf；The gas Cylinder (25) is arranged at below described rod for stiring materials (24), and described rod for stiring materials (24) one end is fixed on the stock shelf, and the other end connects It is connected on described rod for stiring materials (24).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710137688.1A CN106695010B (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710137688.1A CN106695010B (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106695010A CN106695010A (en) | 2017-05-24 |
| CN106695010B true CN106695010B (en) | 2018-05-15 |
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ID=58918075
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710137688.1A Active CN106695010B (en) | 2017-03-09 | 2017-03-09 | The straight material blanking machine of full-automatic rectangular square tube |
Country Status (1)
| Country | Link |
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| CN (1) | CN106695010B (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5600988A (en) * | 1995-02-13 | 1997-02-11 | Abbey Etna Machine Company | Mill tooling changeover systems |
| CN202106120U (en) * | 2011-06-07 | 2012-01-11 | 北京天立成信机械电子设备有限公司 | Automatic cutting system for sectional materials |
| CN204450677U (en) * | 2015-01-13 | 2015-07-08 | 芜湖粤研机电设备有限公司 | Pipe cutting machine automatic charging device |
| CN104785854A (en) * | 2015-04-14 | 2015-07-22 | 李培芹 | Automatic steel pipe cutting device |
| CN205892002U (en) * | 2016-06-01 | 2017-01-18 | 欧福科技（沈阳）有限公司 | Long rod material autoloading workstation |
| CN106425065A (en) * | 2016-12-06 | 2017-02-22 | 山东伊莱特重工股份有限公司 | Automatic blanking system |
| CN206543916U (en) * | 2017-03-09 | 2017-10-10 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
-
2017
- 2017-03-09 CN CN201710137688.1A patent/CN106695010B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5600988A (en) * | 1995-02-13 | 1997-02-11 | Abbey Etna Machine Company | Mill tooling changeover systems |
| CN202106120U (en) * | 2011-06-07 | 2012-01-11 | 北京天立成信机械电子设备有限公司 | Automatic cutting system for sectional materials |
| CN204450677U (en) * | 2015-01-13 | 2015-07-08 | 芜湖粤研机电设备有限公司 | Pipe cutting machine automatic charging device |
| CN104785854A (en) * | 2015-04-14 | 2015-07-22 | 李培芹 | Automatic steel pipe cutting device |
| CN205892002U (en) * | 2016-06-01 | 2017-01-18 | 欧福科技（沈阳）有限公司 | Long rod material autoloading workstation |
| CN106425065A (en) * | 2016-12-06 | 2017-02-22 | 山东伊莱特重工股份有限公司 | Automatic blanking system |
| CN206543916U (en) * | 2017-03-09 | 2017-10-10 | 安徽安凯金达机械制造有限公司 | The straight material blanking machine of full-automatic rectangular square tube |
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| Publication number | Publication date |
|---|---|
| CN106695010A (en) | 2017-05-24 |
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| CB03 | Change of inventor or designer information |
Inventor after: Yang Yi Inventor after: Wang Xin Inventor after: Liu Liang Inventor after: Liu Yanyan Inventor after: Hu Chenglin Inventor before: Liu Liang Inventor before: Wang Xin Inventor before: Yang Yi Inventor before: Liu Yanyan Inventor before: Hu Chenglin |
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