CN106694930A - High-speed drilling electromagnetic suction cup type workpiece damping machining method - Google Patents
High-speed drilling electromagnetic suction cup type workpiece damping machining method Download PDFInfo
- Publication number
- CN106694930A CN106694930A CN201611021225.0A CN201611021225A CN106694930A CN 106694930 A CN106694930 A CN 106694930A CN 201611021225 A CN201611021225 A CN 201611021225A CN 106694930 A CN106694930 A CN 106694930A
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- China
- Prior art keywords
- workpiece
- magnechuck
- ram
- outer ram
- drilling
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B35/00—Methods for boring or drilling, or for working essentially requiring the use of boring or drilling machines; Use of auxiliary equipment in connection with such methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B41/00—Boring or drilling machines or devices specially adapted for particular work; Accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2250/00—Compensating adverse effects during turning, boring or drilling
- B23B2250/16—Damping of vibrations
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses a high-speed drilling electromagnetic suction cup type workpiece damping machining method, and belongs to the technical field of machine tools. Electromagnetic suction cups are adopted for attracting a workpiece and are used in cooperation with an inner and outer double-ram structure. The electromagnetic suction cup devices are arranged on the end face of an outer ram, and drilling spindles are arranged on an inner ram. During machining, the outer ram moves firstly, the electromagnetic suction cups get close to and attract the workpiece, then the outer ram and the electromagnetic suction cups are locked, and a feed shaft in the outer ram is used for driving the inner ram to conduct drilling. The electromagnetic suction cups move along with the outer ram, and attraction is conducted near any drilling position. After the electromagnetic suction cups attract the workpiece, the electromagnetic suction cups, the workpiece and the outer ram are connected into a whole and axially fixed through locking, and both-way clamping of the workpiece is achieved.
Description
Technical field
The present invention relates to a kind of drill for high-speed processing electromagnetic sucker type workpiece vibration damping processing method, belong to machine tool technology neck
Domain.
Background technology
Bridge steel plate part is generally box workpiece, drum beam or similar drum beam, mostly using bolt-connection, number of bolt hole
More, processing pore diameter range is big, thus precision, efficiency and automaticity that device to hole system processes propose new requirement.And
High-speed drilling needs to solve the vibration problem of sheet workpiece.Current existing solution is to use General clamping (such as parallels, pressure
Block etc.) to being supported near working position.
Program practical operation gets up to there are problems.First, supported using General clamping, near workpiece surrounding
Location comparison is operated well, and the inconvenience that operates is being supported near workpiece centre position.Secondly, supported near centre position,
Usually unilateral support, unilateral stress can cause workpiece to deform.In addition, hole coefficient amount is big and position disperses, support meeting is added one by one
Increase unproductive time, extreme influence processing efficiency and automaticity.
The content of the invention
In order to overcome the shortcomings of existing scheme, the present invention provides a kind of drill for high-speed processing electromagnetic sucker type workpiece vibration damping and adds
Work method.
The technical problem to be solved in the present invention:Existing workpiece support scheme, within the workpiece between position exist operation not side
Just, the yielding problem of the unilateral support stress of workpiece, needs to add support manually one by one in addition, can influence processing efficiency and automation
Degree.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing method, contains following steps;
Workpiece is adsorbed using magnechuck, the device is used cooperatively with inside and outside pair of ram structure, magnechuck dress
Put and install in outer ram end face, drilling main shaft is arranged on interior ram;
Ram movement outer first, is close to magnechuck and holds workpiece during processing, then locks outer ram and electromagnetism is inhaled
Disk, then carries out drilling by ram in the feed shaft driving inside outer ram again;
Magnechuck is moved together with outer ram, is adsorbed near any bore position;
After magnechuck and absorption of workpieces, magnechuck, workpiece and outer ram are connected, and carry out axial direction by locking
It is fixed, realize the two-way clamping to workpiece.
Also contain following steps:
Step 1), outer ram navigate to close to the location of workpiece, deceleration makes magnechuck contact workpiece;
Magnechuck is maintained at distalmost end when workpiece surface is not contacted by preloading spring, and the position is detected by inductive switch
Put, setting retreats 1~2mm and signals;
Tool nose is maintained at 20~30mm after the end face, it is ensured that during close to workpiece, cutter is not damaged by;
Step 2), inductive switch signal, move 3mm or so after contact workpiece, give workpiece surface certain contact pretension
Power;
At this moment outer ram can stop, it is also possible to continuing to move a certain distance, increase contact pretightning force, it is ensured that reliably
Sturdy workpiece;
Step 3), magnechuck magnetize, outer ram feeding axis clamping, magnechuck positioning axis clamping;
Step 4), drilling program starts;
Step 5), drilling complete, cutter withdrawing, at the same magnechuck demagnetization, control feed shaft and magnechuck locating shaft
Unclamp, after confirming clamping and release, outer ram is retreated, and magnechuck disengages workpiece surface, moves to next bore position;
Step 6), one drilling cyclic process complete.
A kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing unit (plant), and magnechuck is connected with locating shaft, positions
Screw rod and preloading spring are housed between axle and pedestal, pretension is carried out by compressing preloading spring;
Pretightning force can be adjusted by screw rod.
Electromagnetic chuck device by pedestal, hydraulic expansion sleeve, locating shaft, connecting plate, magnechuck, preloading spring, screw rod, lead
Constituted to axle etc.;
Electromagnetic chuck device is connected by pedestal 1-1 with outer ram 4.Magnechuck 1-5 passes through connecting plate 1-4 and locating shaft
1-3 is connected, and preloading spring is housed between locating shaft and pedestal, and pretension is carried out by holddown spring, magnechuck is not being contacted
During workpiece, in the presence of elastic force be located at distalmost end, when sucker contact workpiece when, sucker can float positioning will not occur rigidity touch
Hit.Pretightning force can be adjusted by screw rod 1-7.In the periphery of locating shaft 1-3,2~3 axis of guides can be installed, when electromagnetism is inhaled
Disk opposite base is oriented to when moving, and prevents sucker from rotating.Hydraulic expansion sleeve 1-2 works as sucker paster in base location hole
Reality and after holding workpiece, connects hydraulic oil clamping locating shaft and sucker.Magnechuck can be controlled to contact workpiece by inductive switch
When position.
Beneficial effects of the present invention can solve problem present in existing scheme,
Using electromagnetic chuck device, machining accuracy, processing efficiency and the automaticity of hole system are improved, and then ensure bridge
The quality and safety of connection;The method that workpiece is adsorbed using magnechuck, magnechuck can be moved with ram, can be any
Adsorbed near bore position, it is easy to operate, and processing efficiency and automaticity can be significantly improved;Magnechuck and workpiece
After absorption, axial restraint can be carried out by gripping mechanism, realize the two-way clamping to workpiece, not apply external force, work to workpiece
Part deformation is small.
Brief description of the drawings
When considered in conjunction with the accompanying drawings, by referring to following detailed description, can more completely more fully understand the present invention with
And the adjoint advantage of many of which is easily learnt, but accompanying drawing described herein is used for providing a further understanding of the present invention,
A part of the invention is constituted, schematic description and description of the invention is used to explain the present invention, does not constitute to this hair
Bright improper restriction, such as figure are wherein:
Fig. 1 is drilling slide carriage of the invention, ram cellular construction schematic diagram.
Fig. 2 is electromagnetic chuck device structural representation of the invention.
Fig. 3 is magnechuck modular structure schematic diagram of the invention.
The present invention is further described with reference to the accompanying drawings and examples.
Specific embodiment
Obviously, those skilled in the art belong to guarantor of the invention based on many modifications and variations that spirit of the invention is done
Shield scope.
Those skilled in the art of the present technique are appreciated that unless expressly stated, singulative " " used herein, " one
It is individual ", " described " and " being somebody's turn to do " may also comprise plural form.It is to be further understood that what is used in specification of the invention arranges
Diction " including " refer to the presence of the feature, integer, step, operation, element and/or component, but it is not excluded that in the presence of or addition
One or more other features, integer, step, operation, element, component and/or their group.It should be understood that when title element, group
When part is "connected" to another element, component, it can be directly connected to other elements or component, or can also exist
Between element or component.Wording "and/or" used herein includes one or more associated any cells for listing item
With whole combinations.
Those skilled in the art of the present technique are appreciated that unless otherwise defined, all terms used herein (including technology art
Language and scientific terminology) have with art of the present invention in those of ordinary skill general understanding identical meaning.
For ease of the understanding to embodiment, below in conjunction with being further explained explanation, and each embodiment not structure
The restriction of paired embodiment.
Specific embodiment
Embodiment 1:
A kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing unit (plant), electromagnetic chuck device by pedestal 1-1 with
Outer ram 4 is connected.Magnechuck 1-5 is connected by connecting plate 1-4 with locating shaft 1-3, and pretension is housed between locating shaft and pedestal
Spring, pretension is carried out by holddown spring, makes magnechuck when workpiece is not contacted, and distalmost end is located in the presence of elastic force,
When sucker contacts workpiece, the sucker positioning that can float will not occur rigid collision.Pretightning force can be adjusted by screw rod 1-7.
In the periphery of locating shaft 1-3,2~3 axis of guides can be installed, be oriented to when magnechuck opposite base is moved, prevent from inhaling
Disc spins.Hydraulic expansion sleeve 1-2 after sucker is sturdy and holds workpiece, connects hydraulic oil clamping and determines in base location hole
Position axle and sucker.Position during magnechuck contact workpiece can be controlled by inductive switch.
Embodiment 2:A kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing unit (plant), contains drilling slide carriage, cunning
Pillow unit includes slide carriage 1, electromagnetic chuck device 2, outer ram Z-direction guide rail 3, outer ram 4, spindle motor 5 and drill bit, drilling main shaft
6。
Ram part uses inside and outside pair of ram structure, and drilling main shaft is housed on interior ram.Outer ram 4 can on slide carriage 1 edge
Z-direction is moved, and outer ram indoor design has feed shaft, and interior ram can be driven to be axially moveable in drilling.
Electromagnetic chuck device is made up of two sets of electromagnetic chuck devices 2, and the structure of two sets of electromagnetic chuck devices 2 is full symmetric,
Electromagnetic chuck device 2 is symmetrically installed the end face in outer ram 4 centered on drill bit, drilling main shaft 3, can be in the drive of outer ram 4
It is lower to realize laminating with workpiece machining surface or separate.
Drilling main shaft is arranged on interior ram front end, has feed shaft inside outer ram 4, and interior ram can be driven to realize that drilling is entered
Give.
Electromagnetic chuck device by pedestal, hydraulic expansion sleeve, locating shaft, connecting plate, magnechuck, preloading spring, screw rod, lead
Constituted to axle etc.;
Electromagnetic chuck device is connected by pedestal 1-1 with outer ram 4.Magnechuck 1-5 passes through connecting plate 1-4 and locating shaft
1-3 is connected, and preloading spring is housed between locating shaft and pedestal, and pretension is carried out by holddown spring, magnechuck is not being contacted
During workpiece, in the presence of elastic force be located at distalmost end, when sucker contact workpiece when, sucker can float positioning will not occur rigidity touch
Hit.Pretightning force can be adjusted by screw rod 1-7.In the periphery of locating shaft 1-3,2~3 axis of guides can be installed, when electromagnetism is inhaled
Disk opposite base is oriented to when moving, and prevents sucker from rotating.Hydraulic expansion sleeve 1-2 works as sucker paster in base location hole
Reality and after holding workpiece, connects hydraulic oil clamping locating shaft and sucker.Magnechuck can be controlled to contact workpiece by inductive switch
When position.
Embodiment 3:
A kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing method, contains following steps;
Step 1), outer ram navigate to close to the location of workpiece, deceleration makes magnechuck contact workpiece.
Magnechuck is maintained at distalmost end when workpiece surface is not contacted by preloading spring, and the position is detected by inductive switch
Put, setting retreats 1~2mm and signals.
Tool nose is maintained at 20~30mm after the end face, it is ensured that during close to workpiece, cutter is not damaged by.
Step 2), inductive switch signal, move 3mm or so after contact workpiece, give workpiece surface certain contact pretension
Power.
At this moment outer ram can stop, it is also possible to continuing to move a certain distance, increase contact pretightning force, it is ensured that reliably
Sturdy workpiece.
Step 3), magnechuck magnetize, outer ram feeding axis clamping, magnechuck positioning axis clamping.
Step 4), drilling program starts.
Step 5), drilling complete, cutter withdrawing, at the same magnechuck demagnetization, control feed shaft and magnechuck locating shaft
Unclamp, after confirming clamping and release, outer ram is retreated, and magnechuck disengages workpiece surface, moves to next bore position.
Step 6), one drilling cyclic process complete.
As described above, embodiments of the invention are explained, but as long as essentially without this hair of disengaging
Bright inventive point and effect can have many deformations, and this will be readily apparent to persons skilled in the art.Therefore, this
The variation of sample is also integrally incorporated within protection scope of the present invention.
Claims (3)
1. a kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing method, it is characterised in that contain following steps;
Workpiece is adsorbed using magnechuck, the device is used cooperatively with inside and outside pair of ram structure, electromagnetic chuck device peace
Mounted in outer ram end face, drilling main shaft is arranged on interior ram;
Ram movement outer first, is close to magnechuck and holds workpiece during processing, then locks outer ram and magnechuck, so
Drilling is carried out by ram in the feed shaft driving inside outer ram again afterwards;
Magnechuck is moved together with outer ram, is adsorbed near any bore position;
After magnechuck and absorption of workpieces, magnechuck, workpiece and outer ram are connected, and are carried out by locking axially solid
It is fixed, realize the two-way clamping to workpiece.
2. a kind of drill for high-speed according to claim 1 processes electromagnetic sucker type workpiece vibration damping processing method, and its feature exists
In containing following steps:
Step 1), outer ram navigate to close to the location of workpiece, deceleration makes magnechuck contact workpiece;
Magnechuck is maintained at distalmost end when workpiece surface is not contacted by preloading spring, and the position is detected by inductive switch, if
Surely 1~2mm is retreated to signal;
Tool nose is maintained at 20~30mm after the end face, it is ensured that during close to workpiece, cutter is not damaged by;
Step 2), inductive switch signal, move 3mm or so after contact workpiece, give workpiece surface certain contact pretightning force;
At this moment outer ram can stop, it is also possible to continuing to move a certain distance, increase contact pretightning force, it is ensured that reliably sturdy
Workpiece;
Step 3), magnechuck magnetize, outer ram feeding axis clamping, magnechuck positioning axis clamping;
Step 4), drilling program starts;
Step 5), drilling complete, cutter withdrawing, at the same magnechuck demagnetization, control feed shaft and magnechuck locating shaft unclamp,
After confirming clamping and release, outer ram is retreated, and magnechuck disengages workpiece surface, moves to next bore position;
Step 6), one drilling cyclic process complete.
3. a kind of drill for high-speed processes electromagnetic sucker type workpiece vibration damping processing unit (plant), it is characterised in that:Magnechuck and locating shaft
It is connected, screw rod and preloading spring is housed between locating shaft and pedestal, pretension is carried out by compressing preloading spring;Pretightning force can pass through
Screw rod is adjusted;Electromagnetic chuck device is by pedestal, hydraulic expansion sleeve, locating shaft, connecting plate, magnechuck, preloading spring, spiral shell
Bar, axis of guide composition;Electromagnetic chuck device is connected by pedestal with outer ram;Magnechuck passes through connecting plate and locating shaft phase
Even, preloading spring is housed between locating shaft and pedestal, pretension is carried out by holddown spring, magnechuck is not being contacted workpiece
When, distalmost end is located in the presence of elastic force, when sucker contacts workpiece, the sucker positioning that can float will not occur rigid collision;
Pretightning force can be adjusted by screw rod;In the periphery of locating shaft, 2~3 axis of guides can be installed, when magnechuck opposite base
It is oriented to when mobile, prevents sucker from rotating;Hydraulic expansion is sleeved in base location hole, when sucker is sturdy and holds workpiece
Afterwards, hydraulic oil clamping locating shaft and sucker are connected;Position during magnechuck contact workpiece can be controlled by inductive switch.
Priority Applications (1)
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CN201611021225.0A CN106694930B (en) | 2016-11-15 | 2016-11-15 | A kind of drill for high-speed processing electromagnetic sucker type workpiece vibration damping processing method |
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CN201611021225.0A CN106694930B (en) | 2016-11-15 | 2016-11-15 | A kind of drill for high-speed processing electromagnetic sucker type workpiece vibration damping processing method |
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CN106694930B CN106694930B (en) | 2018-10-30 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108526854A (en) * | 2018-05-19 | 2018-09-14 | 柳州上汽汽车变速器有限公司 | Differential bearing pressure head device |
CN108953311A (en) * | 2018-09-29 | 2018-12-07 | 南京奥特自动化有限公司 | A kind of magnetic-type locking positioning device |
CN110271107A (en) * | 2019-08-05 | 2019-09-24 | 淮北市腾威机械设备有限公司 | A kind of environment-friendly type ceramic tile cutting device |
CN113334184A (en) * | 2021-06-17 | 2021-09-03 | 浙江台佳电子信息科技有限公司 | Novel combined microprism machining device and machining method thereof |
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CN205147540U (en) * | 2015-11-19 | 2016-04-13 | 上海明匠智能系统有限公司 | A vision positioning device for flexible flame cut |
CN105855676A (en) * | 2016-05-17 | 2016-08-17 | 中船黄埔文冲船舶有限公司 | Fixing device for run-on and run-off tabs |
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CN201432204Y (en) * | 2009-06-12 | 2010-03-31 | 徐慧菁 | Worktable of beamless magnetic sucking disk type edge milling machine |
JP3173839U (en) * | 2011-12-12 | 2012-02-23 | パスカルエンジニアリング株式会社 | Work reversing device |
CN204546072U (en) * | 2015-01-15 | 2015-08-12 | 保定向阳航空精密机械有限公司 | A kind of manual calibration electric permanent-magnet suction disc |
CN205147540U (en) * | 2015-11-19 | 2016-04-13 | 上海明匠智能系统有限公司 | A vision positioning device for flexible flame cut |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108526854A (en) * | 2018-05-19 | 2018-09-14 | 柳州上汽汽车变速器有限公司 | Differential bearing pressure head device |
CN108953311A (en) * | 2018-09-29 | 2018-12-07 | 南京奥特自动化有限公司 | A kind of magnetic-type locking positioning device |
CN110271107A (en) * | 2019-08-05 | 2019-09-24 | 淮北市腾威机械设备有限公司 | A kind of environment-friendly type ceramic tile cutting device |
CN113334184A (en) * | 2021-06-17 | 2021-09-03 | 浙江台佳电子信息科技有限公司 | Novel combined microprism machining device and machining method thereof |
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Address after: 101300, 16, Shuanghe Avenue, Lin River Industrial Development Zone, Beijing, Shunyi District Patentee after: Beijing Beiyi Machine Tool Co.,Ltd. Address before: 101300, 16, Shuanghe Avenue, Lin River Industrial Development Zone, Beijing, Shunyi District Patentee before: BEIJING BEIYI MACHINE TOOL Co.,Ltd. |