Stainless steel wire process equipment
Technical field
The present invention relates to mechanical equipment technical field, more particularly to a kind of stainless steel wire process equipment.
Background technology
The process of the processing of stainless steel wire, general basis includes surface treatment, drawing and annealing etc., this is several in the prior art
Procedure is typically all to separate individually to complete, and pay off rack and take-up stand is separately provided, and waste of resource wastes time, take-up
The stainless steel coil of wire also need to be transported through between each process, it is very inconvenient.In the drawing process of stainless steel wire, it is
The process that constantly stainless steel wire is deformed or attenuated by mold, during processing, stainless steel wire can not be open close
The processing of mold progress gradually is crossed, thus mold is extremely important during wire drawing.It is inconvenient that existing wire drawing machine is adjusted, perhaps
Multi-step needs are manually kept an eye on, and mold is in use, and position is fixed and is not sufficiently stable, and heat dissipation effect is bad, are held
Easily influence the quality and efficiency of production.
Invention content
The technical problem to be solved in the invention is that existing stainless steel wire process equipment is all dispersion processing, degree of integration
It is not high, seriously affect the efficiency of processing.
In order to solve the above technical problems, the present invention provides stainless steel wire process equipments, including the unwrapping wire dress set gradually
It sets, surface processing device, wire-drawing frame, annealing device and take-up, between surface processing device and wire-drawing frame, wire drawing
Device and annealing device are both provided with intermediate regulations device, and the intermediate regulations device includes babinet, be provided on babinet into
Line mouth and line outlet are provided with two rows guide roller in babinet, and stainless steel wire enters babinet from incoming line, is led from two rows
It is passed through among way roller, is pierced by babinet from line outlet, velocity sensor is provided with above line outlet one end on babinet, in outlet
It is provided with line end fixator at mouthful, the operating of the signal transmission of velocity sensor to line end fixator simultaneously control line end fixator,
It is provided with pressure sensor on the guide roller close to line outlet, remaining guide roller can be moved up and down along babinet, pass through pressure
The signal of force snesor controls remaining guide roller and moves up and down successively.The stainless steel wire process equipment of the present invention, unwrapping wire is filled
It sets, surface processing device, wire-drawing frame, annealing device and take-up are integrated together, it is only necessary to which an actinobacillus device is set
The process height set of entire stainless steel wire is processed at one time, and in each processing unit (plant) with a take-up
Between be arranged intermediate regulations device, to connect each processing unit (plant), while improving efficiency ensure whole equipment normally has
Sort run.Two rows of guide rollers are staggered up and down, and the idler wheel of upper row moves down, and the idler wheel of lower row moves up, and protects always
Hold stainless steel wire and be in tensioning state, with ensure in the state that subsequent machining technology suspends front processing can normally into
Row.
Wherein, more stainless steel wires respectively by actinobacillus device, surface processing device, intermediate regulations device, wire-drawing frame,
Intermediate regulations device is connected to annealing device, and take-up is arranged on the outside of annealing device, is arranged on the holder of take-up
Multiple rows of take-up spool, and multiple rows of stepped arrangement of take-up spool.Annealing device can process more stainless steel wires, institute simultaneously
Other multigroup processing unit (plant)s are corresponded to so that annealing device is arranged, and are correspondingly arranged multiple spools, total on take-up
It is reasonably distributed, service efficiency is high.
The actinobacillus device includes pay off rack and crosses line-oriented device, and the line-oriented device of crossing includes pedestal, in pedestal
On be provided with connecting rod, small end be arranged guide cylinder, connected by universal joint between the connecting rod and pedestal, in guide cylinder
Madial wall end set pressure sensor, the connecting rod are set as telescopic connecting rod, the setting control universal joint rotation on pedestal
The control device to stretch with connecting rod, pressure sensor transfer signals to control device;It is crossing behind line-oriented device also successively
It is provided with height directive wheel and line end fixator, pressure sensor, the signal of pressure sensor are provided on height directive wheel
It is transferred to the operating of line end fixator and control line end fixator.Line-oriented device setting guide cylinder is crossed, stainless steel wire is from guiding
Cylinder is intermediate to be passed through, and wherein the position angle of guide cylinder can carry out certain adjustment by universal joint, encounter knotting card line
When can adjust at any time so that line it is smooth;The madial wall both ends of guide cylinder are respectively provided with pressure sensor, in guide cylinder
When side wall stress is more than certain value, pressure sensor transmits a signal to control device, is realized by control device universal
The rotation of section and stretching for connecting rod, adjustment is timely, and reduces manpower, improves efficiency.When pressure is more than certain value,
Warning device can also be arranged to alarm.Line end fixator ensures to fix stainless steel line end when broken string, avoid every time
Broken string is required for again threading stainless steel wire from follow-up equipment, and the end of a thread of not difficult to find broken string is welded.Height is led
Stainless steel wire is promoted to the height of line end fixator to the fixation for being convenient for line end fixator to wheel.
The surface processing device includes pre- straightening mechanism and multiple directive wheels, and the pre- straightening mechanism includes at least two
The straightening idler wheel being staggered up and down is both provided with grinding device on the outside of each directive wheel, and outside two neighboring directive wheel
The grinding device of side is staggered up and down, and position of the stainless steel wire between directive wheel and grinding device passes through, the polishing dress
It sets including driving wheel and driven wheel, polishing abrasive band is connected between driving wheel and driven wheel, the polishing abrasive band is adjacent to guiding
The side of wheel, and the position of driven wheel can be with up and down adjustment.Surface processing device is used to carry out drawing processing in stainless steel wire
Before, the pretreatment of straightening and polishing is carried out to the stainless steel wire of raw material, excessively line of the stainless steel wire on directive wheel can play whole
Grinding device is arranged on the outside of each directive wheel and polished the stainless steel wire of line for straight effect, and surface processing device is compact-sized,
It is easy to process, and straightening polishing settles at one go, improves efficiency.Grinding device is set as polishing abrasive band, is convenient for after abrasion more
Change, and the driven wheel in abrasive band of polishing can with height up and down, to which adjusting control polishing abrasive band is to the compression of stainless steel wire,
It can also pass through what is sensed on abrasive band of polishing by pressure sensor come adjustable range wherein between grinding device and directive wheel
Pressure control driven wheel moves up and down.Directive wheel setting is multiple, and the roughly grinding of stainless steel wire, middle mill and fine grinding may be implemented.Increase
Add pre- straightening mechanism, preliminary straightening in advance is carried out to stainless steel wire, avoids the deformation of stainless steel wire is excessive from causing to influence subsequently to beat
Grinder sequence, the mechanism only need preliminary straightening, do not need a step straightening in place, and subsequent directive wheel can also carry out straightening processing.
The wire-drawing frame includes shell, is disposed with pulling wheel, wire drawing module and pulling wheel, the drawing in the shell
Silk module includes multiple die fixing devices and multiple molds on die fixing device, and the die fixing device liftable is set
It sets, the die fixing device includes pedestal, and pedestal is fixed on outer casing bottom, and crane is provided on pedestal, on crane
End is provided with die fixture, and the die fixture includes lower bracket, and multiple semicircular arcs are provided on lower bracket
Groove, be both provided with the folder lid of rotation connection on the groove of each semicircular arc, press from both sides between lid madial wall and mold there are
Gap covers in folder and is provided at least two symmetrical cooling liquid inlets, fastening bolt is additionally provided with right over folder lid, tight
The lower end of fixing bolt is connected with arc-shaped pressing plate for compaction mold upper surface, on the lower bracket positioned at mold center hole both sides
It is provided with guiding groove, groove surfaces is oriented to and is provided with wear-resistant coating, and lubricant grease is provided in being oriented to groove.On a left side
Wire drawing module is set between right directive wheel, and wire drawing module includes the die fixing device of liftable adjusting so that it is convenient to wire drawing machine
Adjust, ensure mold center hole with cross line stainless steel wire in same level, avoid breaking stainless steel wire, improve efficiency and
Product quality.The pedestal of wherein die fixing device is fixed on the bottom of box of wire drawing machine, by using the die fixing device, mold
Height can adjust, and be arranged mold protect folder lid, and folder cover increase cooling liquid inlet specially concentrated it is cold
But it radiates, total not only can be well protected mold, but also can improve the performance of mold;Coolant liquid carries out multiple spot and drops simultaneously
Temperature, effect is more preferable, covers setting fastening bolt in folder, further fixes mold, wobble effects is avoided to use.
Cooling device is additionally provided between annealing device and take-up, the cooling device includes holder, in holder
Upper be arranged side by side has more wire-passing tubes, and flexible support is filled in every wire-passing tube, is arranged in one end of every wire-passing tube
There are air inlet, each air inlet to be connected to blowning installation by connecting tube, the wire-passing tube is set as double-deck, two layers of tube wall
Between open-ended closing, wherein outside tube wall one end is arranged air inlet, the air inlet passes through connecting tube connection and blows dress
It sets, multiple air admission holes is provided on inside tube wall.Cooling device carries out the stainless steel wire in wire-passing tube using blowning installation
It is cooling, and flexible support is set in wire-passing tube so that stainless steel wire can by wire-passing tube not with the inside of crossing line
Wall contacts, and protects stainless steel wire well while being quickly cooled down.Wherein wire-passing tube is set as double-deck, among double-deck interlayer
Store the gas that blows, multiple air admission holes be uniformly arranged in the side of inside tube, can make air inlet uniformity, stainless steel wire it is each
A part can improve cooling effect and efficiency simultaneously and be that multi-angle carries out air blowing cooling.
Wherein between surface processing device and intermediate regulations device, between intermediate regulations device and wire-drawing frame, wire drawing
Height can also be set between device and intermediate regulations device, between intermediate regulations device and annealing device and adjust directive wheel, with
The height for entering stainless steel wire between each oil (gas) filling device is adjusted, the needs of equipment processing are met.
The stainless steel wire process equipment of the present invention, it is reasonable for structure, it is easy to use, by actinobacillus device, surface processing device, drawing
Silk device, annealing device and take-up are integrated together, and are improved efficiency, are reduced cost, whole device high degree of automation, just
It can often be carried out with automatic order, worker only needs timing to check and carry out the replacement of retractable cable, is in addition exactly in problematic report
It is checked in time when alert.Wherein, intermediate regulations device can ensure adding before in the state that subsequent machining technology suspends
Work can be normally carried out, thus improve efficiency after whole equipment integration, and break line treatment does not interfere with the operation of whole equipment,
It can integrally be continued to run with after broken string part is welded by the setting of intermediate regulations device, take-up can be on holder
Multiple rows of take-up spool, and multiple rows of stepped arrangement of take-up spool are set, avoid interfering, often row is also provided with multiple take-ups
Spool.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is the structural schematic diagram of actinobacillus device of the present invention;
Fig. 3 is the structural schematic diagram of surface processing device of the present invention;
Fig. 4 is the structural schematic diagram of wire-drawing frame of the present invention;
Fig. 5 is the structural schematic diagram of inventive die fixed frame;
Fig. 6 is the structural schematic diagram of cooling device of the present invention;
Fig. 7 is the tensioning schematic diagram of intermediate regulations device of the present invention;
Wherein, 1- babinets, 2- incoming lines, 3- line outlets, 4- guide rollers, 5- velocity sensors, 6- line end fixators, 7-
Pressure sensor, 8- pay off racks, 9- pedestals, 10- connecting rods, 11- guide cylinders, 12- control devices, 13- height directive wheels, 14- are whole
Straight idler wheel, 15- directive wheels, 16- driving wheels, 17- driven wheels, 18- polishings abrasive band, 19- shells, 20- pulling wheels, 21- pedestals,
22- cranes, 23- lower brackets, the groove of 24- semicircular arcs, 25- folder lids, 26- cooling liquid inlets, 27- fastening bolts, 28- circles
Arc pressuring plate, 29- holders, 30- wire-passing tubes, 31- blowning installations, 32- air admission holes.
Specific implementation mode
The optimal technical scheme that the invention will now be described in detail with reference to the accompanying drawings.
As shown, the present invention stainless steel wire process equipment, including set gradually actinobacillus device, surface treatment dress
It sets, wire-drawing frame, annealing device and take-up, between surface processing device and wire-drawing frame, wire-drawing frame and annealing dress
It sets and is both provided with intermediate regulations device, the intermediate regulations device includes babinet 1, and incoming line 2 and outlet are provided on babinet 1
Mouth 3 is provided with two rows guide roller 4 in babinet 1, and stainless steel wire enters babinet 1 from incoming line 2, from two rows of orienting rolls
It is passed through among wheel 4, is pierced by babinet 1 from line outlet 3, is provided with velocity sensor 5 above 3 one end of line outlet on babinet 1, is going out
It is provided with line end fixator 6 at line mouth 3, the signal transmission of velocity sensor 5 to line end fixator 6 and control line end fixator 6
Operating, be provided with pressure sensor 7 on the guide roller 4 close to line outlet 3, remaining guide roller 4 can be along about 1 babinet
It is mobile, remaining guide roller 4 is controlled by the signal of pressure sensor 7 and is moved up and down successively.
Wherein, more stainless steel wires respectively by actinobacillus device, surface processing device, intermediate regulations device, wire-drawing frame,
Intermediate regulations device is connected to annealing device, and take-up is arranged on the outside of annealing device, is arranged on the holder of take-up
Multiple rows of take-up spool, and multiple rows of stepped arrangement of take-up spool.
The actinobacillus device includes pay off rack 8 and crosses line-oriented device, and the line-oriented device of crossing includes pedestal 9, in base
It is provided with connecting rod 10 on seat 9, guide cylinder 11 is set in 10 upper end of connecting rod, is connected by universal joint between the connecting rod 10 and pedestal 9
It connects, in the madial wall end set pressure sensor of guide cylinder 11, the connecting rod 10 is set as telescopic connecting rod, on pedestal 9
The control device 12 that control universal joint rotation is stretched with connecting rod is set, and pressure sensor transfers signals to control device 12;
It crosses and is also disposed with height directive wheel 14 and line end fixator 6 behind line-oriented device, be provided on height directive wheel 13
Pressure sensor, the operating of the signal transmission of pressure sensor to line end fixator 6 and control line end fixator 6.
The surface processing device includes pre- straightening mechanism and multiple directive wheels 15, and the pre- straightening mechanism includes at least two
A straightening idler wheel 14 being staggered up and down, is both provided with grinding device, and lead two neighboring in the outside of each directive wheel 15
It being staggered up and down to the grinding device in 15 outside of wheel, stainless steel wire is passed through from the position between directive wheel 15 and grinding device,
The grinding device includes driving wheel 16 and driven wheel 17, and polishing abrasive band 18 is connected between driving wheel 16 and driven wheel 17,
The polishing abrasive band 18 is adjacent to the side of directive wheel 15, and the position of driven wheel 17 can be with up and down adjustment.
The wire-drawing frame includes shell 19, and pulling wheel 20, wire drawing module and pulling wheel are disposed in shell 19
20, the wire drawing module includes multiple die fixing devices and multiple molds on die fixing device, and the mold is fixed
Frame liftable is arranged, and the die fixing device includes pedestal 21, and pedestal 21 is fixed on 19 bottom of shell, is provided on pedestal 21
Crane 22 is provided with die fixture in 22 upper end of crane, and the die fixture includes lower bracket 23, in lower branch
It is provided with the groove 24 of multiple semicircular arcs on frame 23, the folder of rotation connection is both provided on the groove 24 of each semicircular arc
Lid 25, there are gaps between folder 25 madial wall of lid and mold, and at least two symmetrical cooling liquid inlets are provided on folder lid 25
26, it is additionally provided with fastening bolt 27 right over folder lid 25, being connected with arc-shaped pressing plate 28 in the lower end of fastening bolt 27 is used for
Compaction mold upper surface is provided with guiding groove on the lower bracket positioned at mold center hole both sides, is oriented to groove surfaces setting
There is wear-resistant coating, and lubricant grease is provided in being oriented to groove.
Cooling device is additionally provided between annealing device and take-up, the cooling device includes holder 29, is being propped up
Being arranged side by side on frame 29 has more wire-passing tubes 30, flexible support is filled in every wire-passing tube 30, in every wire-passing tube 30
One end be provided with air inlet, each air inlet is connected to blowning installation 31 by connecting tube, and the wire-passing tube 30 is set as
Double-deck, the open-ended closing between two layers of tube wall, wherein air inlet is arranged in outside tube wall one end, the air inlet passes through company
Connection blowning installation 31 is taken over, multiple air admission holes 32 are provided on inside tube wall.
The present invention stainless steel wire process equipment, by actinobacillus device, surface processing device, wire-drawing frame, annealing device and
Take-up is integrated together, it is only necessary to an actinobacillus device and a take-up be arranged, by the processing of entire stainless steel wire
Process height set, processes at one time, and intermediate regulations device is arranged between each processing unit (plant), to connect each processing
Device ensures the normal orderly function of whole equipment while improving efficiency.Two rows of guide rollers are staggered up and down, upper row
Idler wheel move down, the idler wheel of lower row moves up, and remains that stainless steel wire is in tensioning state, to ensure subsequently plus
The processing of front can be normally carried out in the state of the pause of work technique.
Annealing device can process more stainless steel wires simultaneously, so setting annealing device corresponds to other multigroup processing dresses
It sets, and is correspondingly arranged multiple spools on take-up, total is reasonably distributed, and service efficiency is high.
Line-oriented device setting guide cylinder is crossed, stainless steel wire passes through among guide cylinder, wherein the position angle of guide cylinder
Can carry out certain adjustment by universal joint, can be adjusted at any time when encountering knotting card line so that line it is smooth;It leads
It is respectively provided with pressure sensor to the madial wall both ends of cylinder, when the madial wall stress of guide cylinder is more than certain value, pressure passes
Sensor transmits a signal to control device, and the rotation of universal joint and stretching for connecting rod are realized by control device, and adjustment is timely, and
And manpower is reduced, improve efficiency.When pressure is more than certain value, warning device can also be set and alarmed.Line end
Fixator ensures to fix stainless steel line end when broken string, and avoiding breaking every time is required for again by stainless steel wire from subsequently setting
Standby middle threading, and the end of a thread of not difficult to find broken string is welded.Height directive wheel promotes stainless steel wire to line end fixator
Height is convenient for the fixation of line end fixator.
Surface processing device is used for before stainless steel wire carries out drawing processing, to the stainless steel wire of raw material carry out straightening and
The pretreatment of polishing, excessively line of the stainless steel wire on directive wheel can play the effect of straightening, be arranged on the outside of each directive wheel and beat
Mill apparatus was polished the stainless steel wire of line, and surface processing device is compact-sized, easy to process, and straightening polishing settles at one go,
Improve efficiency.Grinding device is set as polishing abrasive band, and convenient for the replacement after abrasion, and the driven wheel in abrasive band of polishing can be upper and lower
Height is adjusted, it, wherein can also between grinding device and directive wheel to which adjusting control polishing abrasive band is to the compression of stainless steel wire
By pressure sensor come adjustable range, moving up and down for driven wheel is controlled by the pressure sensed on abrasive band of polishing.It is oriented to
Wheel setting is multiple, and the roughly grinding of stainless steel wire, middle mill and fine grinding may be implemented.Increase pre- straightening mechanism, stainless steel wire is carried
Preceding preliminary straightening avoids the deformation of stainless steel wire is excessive from causing to influence follow-up polishing operation, which only needs preliminary straightening, no
Need a step straightening in place, subsequent directive wheel can also carry out straightening processing.
Wire drawing module is set between the directive wheel of left and right, and wire drawing module includes the die fixing device that liftable is adjusted, in this way
Facilitate the adjusting of wire drawing machine, ensures that mold center hole and the stainless steel wire for crossing line in same level, avoid breaking stainless steel
Silk improves efficiency and product quality.The pedestal of wherein die fixing device is fixed on the bottom of box of wire drawing machine, by using the mould
Has fixed frame, mold height can be adjusted, and the folder lid that mold is protected is arranged, and covered in folder and increased cooling liquid inlet progress
The cooling heat dissipation specially concentrated, total not only can be well protected mold, but also can improve the performance of mold;Coolant liquid into
Row multiple spot cools down simultaneously, and effect is more preferable, covers setting fastening bolt in folder, further fixes mold, wobble effects is avoided to make
With.
Cooling device cools down the stainless steel wire in wire-passing tube using blowning installation, and is arranged in wire-passing tube soft
Property supporter so that stainless steel wire can by wire-passing tube not with cross line madial wall contact, while being quickly cooled down very
Good protection stainless steel wire.Wherein wire-passing tube is set as double-deck, the gas that double-deck interlayer intermediate storage blows, in inside tube
Side is uniformly arranged multiple air admission holes, can make air inlet uniformity, the various pieces of stainless steel wire can while and be polygonal
Degree carries out air blowing cooling, improves cooling effect and efficiency.
Wherein between surface processing device and intermediate regulations device, between intermediate regulations device and wire-drawing frame, wire drawing
Height can also be set between device and intermediate regulations device, between intermediate regulations device and annealing device and adjust directive wheel, with
The height for entering stainless steel wire between each oil (gas) filling device is adjusted, the needs of equipment processing are met.
The stainless steel wire process equipment of the present invention, it is reasonable for structure, it is easy to use, by actinobacillus device, surface processing device, drawing
Silk device, annealing device and take-up are integrated together, and are improved efficiency, are reduced cost, whole device high degree of automation, just
It can often be carried out with automatic order, worker only needs timing to check and carry out the replacement of retractable cable, is in addition exactly in problematic report
It is checked in time when alert.Wherein, intermediate regulations device can ensure adding before in the state that subsequent machining technology suspends
Work can be normally carried out, thus improve efficiency after whole equipment integration, and break line treatment does not interfere with the operation of whole equipment,
It can integrally be continued to run with after broken string part is welded by the setting of intermediate regulations device, take-up can be on holder
Multiple rows of take-up spool, and multiple rows of stepped arrangement of take-up spool are set, avoid interfering, often row is also provided with multiple take-ups
Spool.
Wherein, it after the velocity sensor of intermediate regulations device senses that stainless steel wire stops transmission, just controls line end and fixes
Device fixes stainless steel wire, and then pressure sensor senses no pressure, i.e. stainless steel on the guide roller by line outlet
Line occurs after loosening, and starts remaining guide roller and moves up and down successively, remains that stainless steel wire is in tensioning state, to ensure
The processing of front can be normally carried out in the state that subsequent machining technology suspends.