CN106694160B - A kind of shredder double blade cutting edge and its processing technology - Google Patents
A kind of shredder double blade cutting edge and its processing technology Download PDFInfo
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- CN106694160B CN106694160B CN201710019883.4A CN201710019883A CN106694160B CN 106694160 B CN106694160 B CN 106694160B CN 201710019883 A CN201710019883 A CN 201710019883A CN 106694160 B CN106694160 B CN 106694160B
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- cutting edge
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
- B02C18/182—Disc-shaped knives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/001—Shaping combined with punching, e.g. stamping and perforating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/08—Dies with different parts for several steps in a process
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a kind of shredder double blade cutting edge and its processing technologys, by 125T~250T press machine stamping continuous die, the pushing of coil cutter is used to be punched into ring shape cutting edge wire loop as upper cutting edge, using going heel shape cutter to cut cutting edge shape and stamp out lower cutting edge, the shredder that double blade is provided in machine-shaping is felt well cutting edge cutting edge.The present invention has rational design, easy to process, can effectively ensure that cutting edge intensity, avoids that cut paper holding paper occurs, production cost is effectively reduced, save operation resource.
Description
Technical field
The present invention relates to shredder field, especially a kind of shredder double blade cutting edge and its processing technology.
Background technique
Shredder is combed by blade, the paper of one group of rotation and drive motor forms.Paper is among the blade being mutually twisted
It is sent into, is divided into many tiny scraps of paper, to achieve the purpose that secrecy.Commonly crushing type shredder basic functional principle is
It is set on cutter shaft with cutting blade collocation spacer ring, drives two groups of parallel and relative rotation using motor and mate gear device
Cutter shaft pair, the paper passed through is cut into fragment using the shearing force of formation.
At present in industry, the cutting edge that cutting edge generally uses single side to put the first edge on a knife or a pair of scissors, generally by 2 single dege blade mirror symmetries
And it is superimposed to form V-shaped, achieve the effect that there are cutting edge in single dege blade two sides.The single dege blade being so superimposed, knife when superposition
There are gaps between piece and blade, and there are paper jam risks.Stack combinations at least need 2 blades, i.e. work in-process, need to process
2 blades, processing cost are higher.
Summary of the invention
The technical problem to be solved by the present invention is overcome the deficiencies in the existing technology, a kind of design is provided rationally, processing side
Just, it can effectively ensure that cutting edge intensity, avoid that cut paper holding paper occurs, production cost is effectively reduced, saves the shredded paper of operation resource
Machine double blade cutting edge and its processing technology.
The technical solution adopted by the present invention to solve the technical problems is: a kind of shredder double blade cutting edge processing work
Skill, by 125T~250T press machine stamping continuous die machine-shaping, the progressive die includes that two sides are respectively provided with the upper of guide sleeve
Mould bases and two sides are respectively provided with the lower mold holder with the guide post of guide sleeve cooperation grafting, are successively arranged from top to bottom in the top mold holder solid
Fixed board backing plate, fixed plate, stripper backing plate and stripper, elastic connection between the fixed plate and stripper backing plate are described
It is then equipped with cavity plate backing plate and the concave template that is arranged on cavity plate backing plate on lower mold holder, is successively set from left to right in the fixed plate
There are location hole cutter, point of a knife stocking cutter, coil cutter, point of a knife angle push type broach, inner hole through stripper backing plate and stripper to cut
Knife and remove corner material shape cutter;
Processing technology is processed using the above-mentioned progressive die, is included the following steps:
A. material frame is put raw materials into, is smoothed into levelling machine into material strip,
B. material strip enters the progressive die and corresponds to location hole cutter, and the pushing of location hole cutter cuts out cutting edge technology hole,
C. material strip is sent to the right to corresponding point of a knife stocking cutter, and the pushing of point of a knife stocking cutter cuts out cutting edge point of a knife shape in advance,
D. material strip continuation is sent to the right to corresponding coil cutter, and cutting edge ring shape cutting edge line is gone out in the pushing of coil cutter
Ring,
E. material strip continuation is sent to the right to corresponding point of a knife angle push type broach, the downward punching press cutting edge point of a knife of point of a knife angle push type broach,
Point of a knife inclined-plane and inclined-plane cutting edge moulding,
F. material strip continuation is sent to the right to corresponding inner hole cutter, and inner hole cutter stamps out inner hole on cutting edge;
G. material strip continuation, which is sent to the right to correspondence, goes corner material shape cutter, and corner material shape cutter is gone to cut cutting edge shape
And stamp out lower cutting edge.
Further, removing corner material shape cutter includes shape stocking cutter, fine cut shape knife, and material strip send to the right to corresponding and chamfers
When expecting shape cutter, first passes through shape stocking cutter removal heel and cut out cutting edge shape, then fine cut shape knife is being protected downwards
After having protected ring shape cutting edge wire loop, lower cutting edge is cut out together while fine cut cutting edge outer dimension.
Further, ring shape cutting edge wire loop is gone out in the pushing of coil cutter, and line width is 0.5mm~1mm, coil cutter punching press
Depth is 0.2mm~0.5mm.
Corresponding above-mentioned processing technology, designing has shredder double blade cutting edge, including cutting edge ontology, in cutting edge ontology
Center portion has the inner hole through cutting edge ontology, and cutting edge ontology side outer rim is circumferentially the upper sword that ring shape cutting edge wire loop is formed
Mouthful, the lower cutting edge that circumferentially there is the cutting edge ontology other side outer rim corner material shape cutter to be stamped and formed out, the cutting edge ontology
Outer rim is circumferentially also evenly distributed at least two points of a knife, and the point of a knife has with cutting edge body plane into the inclined-plane of angle,
Punch forming has inclined-plane cutting edge on inclined-plane.
For save the cost, cutting edge body thickness is 2.5mm~5mm.
Further, cutting edge bulk material is Q235 steel or No. 45 steel, and cutting edge body surface hardness is at HRB80 °
To HRB95 °, the intensity of cutting edge can effectively ensure that.
The beneficial effects of the present invention are: a kind of shredder double blade cutting edge provided by the invention and its processing technology, if
Meter is rationally, easy to process, can effectively ensure that cutting edge intensity, avoids that cut paper holding paper occurs, production cost is effectively reduced, save and add
Wage source.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the schematic diagram of the progressive die of the invention.
Fig. 2 is the structural schematic diagram of shredder double blade cutting edge of the present invention.
Fig. 3 is the side view of Fig. 2.
1. guide sleeve, 2. top mold holder, 3. guide post, 4. lower mold holder, 5. fixed plate backing plate, 6. fixed plate, 7. stripper pad in figure
12. point of a knife stocking cutter of plate 8. stripper, 9. cavity plate backing plate, 10. concave template, 11. location hole cutter, 13. coil cutter 14.
15. inner hole cutter 16. of point of a knife angle push type broach removes cutting edge on 17. cutting edge ontology of corner material shape cutter, 18. inner hole 19.
20. lower 21. point of a knife of cutting edge, 22. inclined-plane, 23. cushion block, 24. inclined-plane cutting edge
Specific embodiment
Presently in connection with attached drawing and preferred embodiment, the present invention is further illustrated.These attached drawings are simplified signal
Figure, the basic structure of the invention will be illustrated schematically only, therefore it only shows the composition relevant to the invention.
A kind of shredder double blade cutter machining process as shown in Figure 1 to Figure 3, by 125T~250T press machine punching press
Progressive die machine-shaping, the progressive die include that two sides are respectively provided with the top mold holder 2 of guide sleeve 1 and two sides are respectively provided with and lead
The lower mold holder 4 of the guide post 3 of 1 cooperation grafting of set, be successively arranged in the top mold holder 2 from top to bottom fixed plate backing plate 5, fixed plate 6,
Stripper backing plate 7 and stripper 8, elastic connection between the fixed plate 6 and stripper backing plate 7, on the lower mold holder 4 then
Equipped with cavity plate backing plate 9 and the concave template 10 being arranged on cavity plate backing plate 9,4 bottom of lower mold holder can be welded with cushion block 23 as needed,
Location hole cutter 11, the point of a knife being successively arranged from left to right in the fixed plate 6 through stripper backing plate 7 and stripper 8 are pre-
Cutter 12, coil cutter 13, point of a knife angle push type broach 14, inner hole cutter 15 and remove corner material shape cutter;
Processing technology is processed using the above-mentioned progressive die, is included the following steps:
A. material frame is put raw materials into, is smoothed into levelling machine into material strip,
B. material strip enters the progressive die and corresponds at location hole cutter 11, and the pushing of location hole cutter 11 cuts out cutting edge locating
Hole,
C. material strip is sent to the right to corresponding point of a knife stocking cutter 12, and point of a knife stocking cutter 12 pushes pre- cut out outside cutting edge point of a knife 21
Shape,
D. material strip continuation is sent to the right to corresponding coil cutter 13, and cutting edge ring shape cutting edge is gone out in the pushing of coil cutter 13
Wire loop, line width are 0.5mm~1mm, and 13 press depth of coil cutter is 0.2mm~0.5mm,
E. material strip continuation is sent to the right to corresponding point of a knife angle push type broach 14, the downward punching press cutting edge knife of point of a knife angle push type broach 14
Point 21,21 inclined-plane 22 of point of a knife and inclined-plane cutting edge 24 form,
F. material strip continuation is sent to the right to corresponding inner hole cutter 15, and inner hole cutter 15 stamps out inner hole 18 on cutting edge;
G. material strip continuation, which is sent to the right to correspondence, goes at corner material shape cutter 16, and corner material shape cutter 16 is gone to cut cutting edge
Shape simultaneously stamps out lower cutting edge 20.Removing corner material shape cutter includes shape stocking cutter, fine cut shape knife, and material strip is sent to the right to correspondence
When going at corner material shape cutter 16, first pass through shape stocking cutter removal heel cut out cutting edge shape, then fine cut shape knife to
Under after protecting ring shape cutting edge wire loop, cut out lower cutting edge 20 together while fine cut cutting edge outer dimension.
, can be according to the design and process requirements of the progressive die in processing, sequence the step of set-up procedure c~f is added
Work only need to finally show that upper surface has the cutting edge of lower cutting edge 20 with ring shape cutting edge wire loop, lower surface.
Corresponding above-mentioned processing technology, design have shredder double blade cutting edge, including cutting edge ontology 17, cutting edge ontology
17 with a thickness of 2.5mm~5mm.17 material of cutting edge ontology is Q235 or No. 45 steel, and 17 surface hardness of cutting edge ontology exists
HRB80 ° to HRB95 °, it can effectively ensure that the intensity of cutting edge.17 central part of cutting edge ontology, which has, runs through cutting edge ontology 17
Inner hole 28,17 side outer rim of cutting edge ontology be circumferentially ring shape cutting edge wire loop formed upper cutting edge 19, cutting edge ontology 17
The lower cutting edge 20 that circumferentially there is the other side outer rim corner material shape cutter 16 to be stamped and formed out, 17 outer rim of cutting edge ontology are circumferential
Also it is evenly distributed at least two points of a knife 32, the point of a knife 32 has with 17 plane of cutting edge ontology into the inclined-plane 22 of angle,
Punch forming has inclined-plane cutting edge 24 on inclined-plane 22.
A kind of shredder double blade cutting edge and its processing technology being designed in this way pass through the continuous film of rational design, punching
It presses easy to process, Q235 steel or No. 45 steel is used to can effectively ensure that cutting edge intensity for raw material.Pass through the ring being first cut into
Shape cutting edge is enclosed as upper cutting edge 19, after be stamped and formed out lower cutting edge 20, that is, process the cutting edge with double blade and replace original 2
Single-edge cutter piece is superimposed out twolip, and double blade cutting edge centre is seamless, and avoidable there is a situation where cut paper holding papers.Inclined-plane cutting edge
24 can assist 20 cut paper shredded paper of cutting edge 19 and lower cutting edge, improve shredder working efficiency.And 17 thickness of cutting edge ontology can be excellent
It is selected as 4mm, the twolip cutter piece of the alternative 2 Single-edge cutter pieces with a thickness of 2mm, 4mm once strikes out in the progressive die
Type needs 2 punching press expenses relative to needing to process 2 Single-edge cutter pieces, and twolip cutter piece only needs 1 punching press expense, can
Production cost is effectively reduced, saves operation resource, there is good economic prospect.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, it is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.
Claims (5)
1. a kind of shredder double blade cutter machining process, it is characterized in that:
By 125T~250T press machine stamping continuous die machine-shaping, the progressive die includes that two sides are respectively provided with guide sleeve (1)
Top mold holder (2) and two sides be respectively provided with guide sleeve (1) cooperation grafting guide post (3) lower mold holder (4), the top mold holder (2)
On be successively arranged fixed plate backing plate (5), fixed plate (6), stripper backing plate (7) and stripper (8), the fixed plate from top to bottom
(6) elastic connection between stripper backing plate (7) is then equipped with cavity plate backing plate (9) and setting on the lower mold holder (4) in cavity plate
Concave template (10) on backing plate (9) is successively arranged from left to right through stripper backing plate (7) and is unloaded in the fixed plate (6)
Location hole cutter (11), point of a knife stocking cutter (12), coil cutter (13), the point of a knife angle push type broach (14), inner hole cutter of flitch (8)
(15) and corner material shape cutter (16) is removed;
Processing technology is processed using the above-mentioned progressive die, is included the following steps:
A. material frame is put raw materials into, is smoothed into levelling machine into material strip,
B. material strip enters the progressive die and corresponds at location hole cutter (11), and location hole cutter (11) pushing cuts out cutting edge locating
Hole,
C. material strip is sent to the right at corresponding point of a knife stocking cutter (12), and point of a knife stocking cutter (12) pushing is cut out outside cutting edge point of a knife in advance
Shape,
D. material strip continuation is sent to the right at corresponding coil cutter (13), and cutting edge ring shape cutting edge is gone out in coil cutter (13) pushing
Wire loop,
E. material strip continuation is sent to the right at corresponding point of a knife angle push type broach (14), point of a knife angle push type broach (14) the cutting edge knife of punching press downwards
Point, point of a knife inclined-plane and inclined-plane cutting edge moulding,
F. material strip continuation is sent to the right at corresponding inner hole cutter (15), and inner hole cutter (15) stamps out inner hole on cutting edge;
G. material strip continuation, which is sent to the right to correspondence, goes at corner material shape cutter (16), and corner material shape cutter (16) is gone to cut cutting edge
Shape simultaneously stamps out lower cutting edge;
The corner material shape cutter (16) that goes includes shape stocking cutter, fine cut shape knife, and material strip send to the right to correspondence and goes corner material
When at shape cutter (16), first passes through shape stocking cutter removal heel and cut out cutting edge shape, then fine cut shape knife exists downwards
After protecting ring shape cutting edge wire loop, lower cutting edge is cut out together while fine cut cutting edge outer dimension.
2. a kind of shredder double blade cutter machining process according to claim 1, it is characterized in that: the coil cutter
(13) it pushes and goes out ring shape cutting edge wire loop, line width is 0.5mm~1mm, and coil cutter press depth is 0.2mm~0.5mm.
3. a kind of shredder double blade cutter machining process according to claim 1, it is characterized in that: including cutting edge sheet
Body (17), cutting edge ontology (17) central part has the inner hole (18) through cutting edge ontology, outside cutting edge ontology (17) side
Edge is circumferentially the upper cutting edge (19) that ring shape cutting edge wire loop is formed, and cutting edge ontology (17) other side outer rim circumferentially has corner material
The lower cutting edge (20) that shape cutter (16) is stamped and formed out, cutting edge ontology (17) outer rim are circumferentially also evenly distributed at least two knives
Sharp (21), the point of a knife (21) have with cutting edge ontology (17) plane the punching press on inclined-plane (22) at the inclined-plane (22) of angle
Form inclined-plane cutting edge (24).
4. a kind of shredder double blade cutter machining process according to claim 3, it is characterized in that: the cutting edge
Ontology (17) is with a thickness of 2.5mm~5mm.
5. a kind of shredder double blade cutter machining process according to claim 3, it is characterized in that: the cutting edge
Ontology (17) material is Q235 steel or No. 45 steel, and cutting edge ontology (17) surface hardness is at HRB80 ° to HRB95 °.
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CN107398781A (en) * | 2017-08-30 | 2017-11-28 | 郑州华美彩印纸品有限公司 | A kind of blade for paper cutter technique for grinding |
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