CN106684404A - Fuel cell controller package design - Google Patents
Fuel cell controller package design Download PDFInfo
- Publication number
- CN106684404A CN106684404A CN201710006980.XA CN201710006980A CN106684404A CN 106684404 A CN106684404 A CN 106684404A CN 201710006980 A CN201710006980 A CN 201710006980A CN 106684404 A CN106684404 A CN 106684404A
- Authority
- CN
- China
- Prior art keywords
- fuel cell
- cell controller
- panel
- lower cover
- design
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0271—Sealing or supporting means around electrodes, matrices or membranes
- H01M8/0276—Sealing means characterised by their form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/04—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids
- H01M8/04007—Auxiliary arrangements, e.g. for control of pressure or for circulation of fluids related to heat exchange
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Fuel Cell (AREA)
Abstract
The invention provides a fuel cell controller package design which comprises an outer shell formed by an upper cover and a lower cover. A control board is arranged between the upper cover and the lower cover, and a connection insert is arranged on the control board. A shell body of the outer shell is in a double-layer closed shield design and consists of a first shield layer and a second shield layer, the first shield layer is formed by adoption of a convex-concave surface combined structure in connection of the upper cover and the lower cover, a junction surface is provided with single-component room-temperature curing elastic conductive adhesives for filling gaps, and the second shield layer is formed after the outer shell is connected to a copper foil of the control board. By adoption of the slow-dry single-component room-temperature curing elastic conductive adhesives, the adhesives flow along the gaps after fixation with screws and are slowly solidified after filling the gaps, uniformly sealed fitting of the upper cover and the lower cover is realized, great dustproof and waterproof functions are achieved, and electromagnetic shielding effects are greatly improved.
Description
Technical field
The present invention relates to a kind of fuel cell controller of power industry, more particularly to a kind of fuel cell controller envelope
Installing meter.
Background technology
Fuel cell is the forth generation generation technology after waterpower, firepower and nuclear electric power generation, be also it is currently the only simultaneously
Have pollution-free, high efficiency concurrently, be suitable for wide, noiseless and continuous type power set, it is considered to be most there is development 21 century
The High Efficiency Low Pollution Power Generation Technology of prospect.At present fuel cell have been used for spaceship, automobile, naval vessel, electric station, mobile phone,
The various fields such as notebook computer.But slowly it is introduced into our visual field, this control as the control system of fuel cell core
Device processed is domestic first item hydrogen fuel cell system controller, and full Based Intelligent Control hardware and software platform manages pile monolithic voltage, from
Band CAN communication interface can communicate with entire car controller, BMS, DCDC；Using double-layer seal shielding design, have compared with strong anti-interference energy
Power；Using silver-based fluid sealant, water proof and dust proof performance reaches IP67.
There is following design defect in traditional fuel cell controller：
1st, electro-insulating rubber bar is adopted at the sealing of conventional housings closing lid mostly, upper lower casing fixing screw hole spacing is excessive, electricity
Magnetic dispersion is serious, and whole casing shielding efficiency is substantially reduced or failed；Even if sealed using conductive adhesive tape, but glue after life-time service
Bar is aging equally to there is electromagnetic leakage, loss of seal shielding work energy when serious.
2nd, traditional shell designs major part does not do glue groove design, partly does glue groove design, but glue groove mostly is plane extruding
Or inside and outside phase button extruding, pressure is excessive or design gaps are too small when so due to installing, and glue is extruded sealing surface, causes close
Envelope failure；New design has does the design of upper and lower dual-cavity, but due to during combination bubble cannot exclude, fluid sealant can not be equal
Even distribution sealing effectiveness is unsatisfactory.
3rd, the design of housing radiating surface is excessively complicated, increases mould or difficulty of processing, and because the design of radiating surface increases
Controller overall profile size, be a challenge for the less applied environment in space；
4th, traditional wire harness does not do wire harness shunting signal, power supply, load and is respectively positioned on housing homonymy and arranged in parallel, different voltages
Coupled interference is larger between electric current wire harness, does not solve always with the problem interfered between wire harness itself.
The content of the invention
The invention provides a kind of fuel cell controller encapsulation design, solves problem above, its technical scheme is as follows
It is described：
A kind of fuel cell controller encapsulation design, including the shell of upper lid and lower cover composition, between upper lid and lower cover
Panel is provided with, connector is provided with panel, the housing of the shell adopts double-layer seal shielding design, be divided into the
One screen layer and secondary shielding layer, the first screen layer is the structure shape that upper lid and lower cover are combined when connecting using male and fomale(M＆F)
Into, and monocomponent room-temperature cured elastic conduction glue blind is adopted in faying face, the secondary shielding layer is that cage connection is arrived
Panel Copper Foil.
The power line of the connector separately does two lines beam with holding wire.
The easy thermal region of the panel is provided with heating column, and heating column and housing are integrated design, the panel and
Heat-conducting silicone grease is provided between heating column.
Each wire harness is wrapped up with tinfoil, and outer layer is wrapped up with corrugated tube.
The upper lid of the shell and the inner side of lower cover junction, the sealing strip of formation is designed with groove structure, inner side design
There is the plane contacted with panel Copper Foil.
The panel includes micro controller module and coupled respectively supply module, signal acquisition module, control
Output module processed, onboard environmental measurement module, communication module.Supply module designs magnet ring filter, and controlled output module sets
Meter magnetic bead filter.
In the first screen layer, the dispensing only in groove in dispensing of the glue groove in concave surface, the corner of glue groove has dumping hole to fill
Put.
The upper lid is fastened with lower cover in the screw that male and fomale(M＆F) combines concordant rear coated glue.
The present invention has advantages below：
1st, the present invention includes double layer screen design, and using housing conductive shielding design, shell connects shielding with panel Copper Foil
Design, double layer screen design more effectively lifts shield effectiveness, makes controller operation more stable, in hgher efficiency.
2nd, the locked design of male and fomale(M＆F) glue groove, monocomponent room-temperature cured elastic conduction glue is filled in groove, and convex surface is combined and squeezed
Pressure makes glue being filled in gap evenly, and unnecessary glue will prolong two ends screwed hole and discharge, due to male and fomale(M＆F) match ratio double flat
There is more large contact surface in face, can reach better seal and shield effectiveness using less glue, even if surface corrosion is aging
Glue remains to hold its seal under energy by firmly locked in groove.
3rd, enclosure interior radiating post design, in the easy heat producing regions of panel heat conduction post design is increased, and heating column is with housing
Integral design, when panel runs heat production, heat is transmitted in time heating column and is transmitted to whole housing by heat-conducting silicone grease,
The purpose of quick heat radiating is reached, while greatly reducing difficulty of processing and cost compared with traditional radiating shell is designed.
4th, because power line and line voltage signal, current difference are very big, and walking line coupled interference is larger.Using wire harness point
Stream design, avoids well interference problem, and using making, controller operation is more stable, in hgher efficiency.
Description of the drawings
Fig. 1 is the structural representation of the fuel cell controller encapsulation design；
Fig. 2 is the structural representation of the double layer screen design；
Fig. 3 is the schematic diagram of the locked design of the male and fomale(M＆F) glue groove；
Fig. 4 is the structural representation of the heating column；
Fig. 5 is the position view of the heating column；
Fig. 6 is the schematic diagram of the power line and holding wire beam splitting；
Fig. 7 is the overall appearance schematic diagram of the fuel cell controller housing embodiments 1；
Fig. 8 is the exploded perspective view of housing in embodiment 1；
Fig. 9 is the schematic diagram of upper casing in embodiment 1；
Figure 10 is the schematic rear view of upper lid in embodiment 1；
Figure 11 is the A-A side views of Figure 10；
Figure 12 is the enlarged diagram of I in Figure 11；
Figure 13 is the enlarged diagram of II in Figure 11；
Figure 14 is the schematic diagram of connector in embodiment 1；
Figure 15 is the side view of Figure 14；
Figure 16 is the top view of Figure 14；
Figure 17 is the schematic diagram of panel surrounding Copper Foil fringing in embodiment 1；
Figure 18 is the schematic diagram of lower casing in embodiment 1；
Figure 19 is the B-B side views of Figure 18；
Figure 20 is the schematic diagram that sealing strip designs groove structure.
Specific embodiment
As shown in figure 1, the fuel cell controller housing include upper lid 1, connector 4 (502225-0801, MOLEX),
(V3.030017-00 includes supply module, micro controller module, signal acquisition module, controlled output module, onboard to panel 10
Environmental measurement module, communication module), lower cover 2.Upper lid 1 can print logo patterns 3 above, and be provided with radiating surface 5, institute
The easy thermal region for stating panel is provided with heating column 6 and heating column 7, and heating column 6, heating column 7 are integrated design, institute with housing
State and heat-conducting silicone grease (TG-240) is provided between panel 10 and heating column 6, heating column 7, the female end contact pin weldering of the connector 3
On panel 10, panel 10 is fixed by screws in lower cover 2, and upper lid 1 is buckled on lower cover 2 and is fastened with screw 8, the upper lid
1 and lower cover 2 connect when using male and fomale(M＆F) combine structure formed, and faying face adopt monocomponent room-temperature cured elastic conduction glue
(TH-6003) blind, wherein concave shape are into glue groove 9.
Fuel cell controller housing is the core component of fuel cell system, and its shielding properties, heat dispersion, waterproof are prevented
Dirt performance has a great impact to the performance of system.
To ensure normally using for fuel cell controller, good electro-magnetic screen function is needed, due to fuel cell system
System periphery has many interference sources (such as motor, high-pressure electric control case, power supply box, high pressure lithium battery) to set if not doing interference shielding
Meter, can cause controller signals confusion distortion, transmission Wrong control instruction that whole system can be caused normally to transport when serious
OK.
To ensure normally using for fuel cell controller, need to keep good sealing property, due to fuel cell
Particularity, often humidity is larger for its use environment, it is desirable to have good waterproof anti-fog performance, might have under vehicle condition a large amount of
Dust silt, it is desirable to have good anti-dust performance.
To ensure normally using for fuel cell controller, need to keep good heat sinking function, if radiating is not in time,
Controller response can be caused blunt, electronic device can be caused to burn when serious.Therefore good radiating, rapid cooling are needed.
For casing shielding efficiency, housing conducting continuity itself is most important, and this controller housing is using double-deck
Closed shield is designed, and the upper and lower lid faying face body of outer layer is adopted and fills monocomponent room-temperature cured elastic conduction glue blind, with biography
System fluid sealant compares this glue and has the advantages that rheological stability is good, electric conductivity is good and stable, electromagnetic wave isolation rate is high, internal
Encapsulated using Copper Foil, with excellent capability of electromagnetic shielding.
Upper and lower covers are combined and combined using male and fomale(M＆F), and groove central filler adopts monocomponent room-temperature cured elastic conduction glue, with
Conventional seals glue compares this glue and has that rheological stability is good, elastic good have good restoration to Repeated Compression, use temperature
The advantages of scope is wide, its water proof and dust proof performance reaches IP67 after screw fastening.
Lower cover designs heating column in panel hot zone, heat is transmitted in time heating column by heat-conducting silicone grease and is conducted
To whole housing；Upper lid surface does simple concavo-convex design attractive in appearance, had both enhanced casing rigidity and increased radiating surface.
As shown in Fig. 2 the present invention is designed comprising double layer screen, using housing conductive shielding design, shell and panel copper
Paper tinsel connects shielding design, and double layer screen design more effectively lifts shield effectiveness, makes controller operation more stable, in hgher efficiency.
As shown in figure 3, the locked design of male and fomale(M＆F) glue groove, monocomponent room-temperature cured elastic conduction glue is filled in groove, convex
Face combines extruding and makes glue being filled in gap evenly, and unnecessary glue will prolong two ends screwed hole and discharge, because male and fomale(M＆F) is matched somebody with somebody
Composition and division in a proportion biplane has more large contact surface, can reach better seal and shield effectiveness using less glue, even if surface
Corrosion and ageing glue remains to hold its seal under energy by firmly locked in groove.
As shown in Figure 4 and Figure 5, enclosure interior radiating post design, in the easy heat producing regions of panel heat conduction post design is increased, and is led
Plume is integrated design with housing, and when panel runs heat production, heat is transmitted in time heating column and passes by heat-conducting silicone grease
Whole housing is led, the purpose of quick heat radiating is reached, while greatly reducing difficult processing compared with traditional radiating shell is designed
Degree and cost.
As shown in fig. 6, because power line is very big with line voltage signal, current difference, and walking line coupled interference is larger.Adopt
Wire harness diversion design is used, interference problem is avoided well, controller operation is more stable using making, in hgher efficiency.
In embodiment 1, overall appearance as shown in Figure 7, in such as Fig. 8, the fuel cell controller includes：Screw 2,
Upper lid, connector, panel, fluid sealant, screw 1, heat-conducting silicone grease, lower cover composition.
Upper lid front as shown in Figure 9, is designed with dispersion shape heat sink strip, can install logo additional in Shang Gai.The back side of upper lid
As shown in Figure 10 to Figure 13, sealing strip is designed with boss structure, and glue groove is designed at connector, and inner side is designed with and panel Copper Foil
The plane of contact.
Connector carries out shunting process as shown in Figure 14 to Figure 16, and power line and holding wire are separately done into two lines beam.Often
The circuit that individual connector is extracted does a single wire harness, is wrapped up with tinfoil, and outer layer is wrapped up with corrugated tube.
Panel is as shown in figure 17, surrounding Copper Foil fringing, by supply module, micro controller module, signal acquisition module, control
Output module processed, onboard environmental measurement module, communication module composition.Wherein supply module design magnet ring filter, controls defeated
Go out module design magnetic bead filter.
As shown in Figure 18 and Figure 19, sealing strip designs groove structure to lower cover, and inner side is designed with what is contacted with panel Copper Foil
Plane, in the easy heat producing regions of panel heat conduction post design is increased.Wherein, sealing strip is the inner side shape when upper lid and lower cover are combined
Into sealing position.
Grey parts are glue groove in Figure 18, and dispensing only in groove during dispensing, corner has dumping hole to design, upper and lower cover buckle during installation
Pressure is closed, unnecessary glue just thus discharge by hole；Meshing is panel Copper Foil contact surface in figure, and Copper Foil is close to housing after installation
Form second layer screen layer.
The advance contact pin of connector female end is welded on panel during installation, thermal grease is smeared on the heating column of lower cover, is used a little
Glue machine has put glue in glue groove, and panel is put into into lower cover, is fastened on lower lid with four screws 1, with point gum machine in upper lid glue
Glue is put in groove, upper cover buckle is on lower lid, and alignment uniform pressure is fastened after top and bottom combination is concordant with the screw 2 of coated glue, complete
Into.
Fuel cell controller housing in embodiment 1, can give full expression to out advantages of the present invention：
1st, using the controller of adhesive tape sealing, due to the elasticity of adhesive tape, often adhesive tape compression becomes where screw fastening
Shape good sealing effect, but away from threaded end because elastic reaction housing arch changes, upper and lower covers produce gap, electromagnetic exposure.This
Colloid prolongs gap flowing after invention adopts the monocomponent room-temperature cured elastic conduction glue of slow curing, screw to fix, slow after blind
Solidification, upper and lower covers obtain consistent seal laminating, and good plays the function of dustproof and waterproof, and greatly enhances effectiveness.
2nd, casing shielding design is only done in general electric control, and colloid is aging after life-time service, especially vehicle-mounted, and life-time service goes out
Existing various sealing problems, sealing and shield effectiveness decline.The design uses housing conductive shielding design, shell and panel Copper Foil
Shielding design is connect, double layer screen design more effectively lifts shield effectiveness, even and if due to aging using concavo-convex glue groove colloid
Also can be locked in glue groove, it is ensured that sealing effectiveness.
3rd, traditional increase radiating surface mode is compared, heat not only timely can be shed but also reduce housing by the design
Processing cost, reduce waste of material, mitigate controller overall weight.
4th, using wire harness diversion design, interference problem is avoided well, using making, pile operation is more stable, and efficiency is more
It is high.
Before installation, controller installation fitting：Screw 2, upper lid, connector, panel, fluid sealant, screw 1, heat-conducting silicone grease,
Lower cover.
During installation, the advance contact pin of connector female end is welded on panel, thermal grease is smeared on the heating column of lower cover, is used a little
Glue machine has put glue in glue groove, and panel is put into into lower cover, is fastened on lower lid with four screws 1, with point gum machine in upper lid glue
Glue is put in groove, upper cover buckle is on lower lid, and alignment uniform pressure is fastened after top and bottom combination is concordant with the screw 2 of coated glue, complete
Into.
Environment and electromagnetic compatibility test are done by standard, be can be seen that compared with a generation by test, its water proof and dust proof performance
Have and be obviously improved.
Generation quality 890g, quality 660g after improvement mitigates 230g, and height reduction 10mm, difficulty of processing declines to a great extent.
Heat dispersion is obviously improved, and the maximum temperature of plank reduces about 10 DEG C compared with a generation.
Capability of electromagnetic shielding is also substantially improved compared with a generation.
Claims (8)
1. a kind of fuel cell controller encapsulation design, it is characterised in that：Including it is upper lid and lower cover composition shell, it is upper lid and
Panel is provided between lower cover, connector is provided with panel, the housing of the shell is set using double-layer seal shielding
Meter, is divided into first screen layer and secondary shielding layer, and the first screen layer is that upper lid and lower cover are combined when connecting using male and fomale(M＆F)
Structure formed, and adopt monocomponent room-temperature cured elastic conduction glue blind in faying face, the secondary shielding layer is outer
Shell is connected to panel Copper Foil.
2. fuel cell controller encapsulation design according to claim 1, it is characterised in that：The power line of the connector
Two lines beam is separately done with holding wire.
3. fuel cell controller encapsulation design according to claim 1, it is characterised in that：The easy hot-zone of the panel
Domain is provided with heating column, and heating column is integrated design, between the panel and heating column heat-conducting silicone grease is provided with housing.
4. fuel cell controller encapsulation design according to claim 2, it is characterised in that：Each wire harness tinfoil bag
Wrap up in, outer layer is wrapped up with corrugated tube.
5. fuel cell controller encapsulation design according to claim 1, it is characterised in that：The Shang Gai of the shell is with
The inner side of lid junction, the sealing strip of formation is designed with groove structure, and inner side is designed with the plane contacted with panel Copper Foil.
6. fuel cell controller encapsulation design according to claim 1, it is characterised in that：The panel includes micro-control
Device module processed and coupled respectively supply module, signal acquisition module, controlled output module, onboard environmental measurement mould
Block, communication module, supply module design magnet ring filter, controlled output module design magnetic bead filter.
7. fuel cell controller encapsulation design according to claim 1, it is characterised in that：In the first screen layer,
The dispensing only in groove in dispensing of glue groove in concave surface, there are dumping aperture apparatus the corner of glue groove.
8. fuel cell controller encapsulation design according to claim 7, it is characterised in that：The upper lid and lower cover are recessed
Convex surface combines the screw of concordant rear coated glue and fastens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710006980.XA CN106684404A (en) | 2017-01-05 | 2017-01-05 | Fuel cell controller package design |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710006980.XA CN106684404A (en) | 2017-01-05 | 2017-01-05 | Fuel cell controller package design |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106684404A true CN106684404A (en) | 2017-05-17 |
Family
ID=58849976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710006980.XA Pending CN106684404A (en) | 2017-01-05 | 2017-01-05 | Fuel cell controller package design |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106684404A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111209554A (en) * | 2019-04-23 | 2020-05-29 | 刘月平 | Area analysis-based mobile terminal authorized access method |
| CN114156517A (en) * | 2021-11-26 | 2022-03-08 | 中汽创智科技有限公司 | Packaging shell and fuel cell system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111209554A (en) * | 2019-04-23 | 2020-05-29 | 刘月平 | Area analysis-based mobile terminal authorized access method |
| CN114156517A (en) * | 2021-11-26 | 2022-03-08 | 中汽创智科技有限公司 | Packaging shell and fuel cell system |
| CN114156517B (en) * | 2021-11-26 | 2023-07-21 | 中汽创智科技有限公司 | Packaging shell and fuel cell system |
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Effective date of registration: 20181205 Address after: No. 12, Volkswagen Port Road, Guangling District, Yangzhou City, Jiangsu Province, 225000 Applicant after: Jiangsu Yaoyang New Energy Technology Co.,Ltd. Address before: Room 4003, Block D, Kangjianbaosheng Square, 8 Heiquan Road, Haidian District, Beijing, 100192 Applicant before: Beijing Gh2power Technology Co., Ltd. |
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Application publication date: 20170517 |
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