CN106678403B - A kind of proportional pressure-reducing valve - Google Patents
A kind of proportional pressure-reducing valve Download PDFInfo
- Publication number
- CN106678403B CN106678403B CN201611141781.1A CN201611141781A CN106678403B CN 106678403 B CN106678403 B CN 106678403B CN 201611141781 A CN201611141781 A CN 201611141781A CN 106678403 B CN106678403 B CN 106678403B
- Authority
- CN
- China
- Prior art keywords
- pressure chamber
- low
- piston
- cavity
- casing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K17/00—Safety valves; Equalising valves, e.g. pressure relief valves
- F16K17/20—Excess-flow valves
- F16K17/22—Excess-flow valves actuated by the difference of pressure between two places in the flow line
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Fluid Pressure (AREA)
Abstract
本发明公开了一种比例减压阀,包括:低压腔堵盖、壳体、进气接头、高压腔堵盖、高压腔活塞、密封环、出气接头和低压腔活塞;其中,所述低压腔堵盖与所述壳体的一端相连接,高压腔堵盖与所述壳体的另一端相连接;低压腔堵盖、壳体和高压腔堵盖形成一内部空腔;低压腔活塞设置于低压腔内,低压腔活塞的第一端头的外侧壁能与密封环的内侧壁相压接,低压腔活塞能够沿空腔的轴线上下运动;高压腔活塞设置于高压腔内,高压腔活塞的第二端头与低压腔活塞的第一端头相接触,高压腔活塞能够沿空腔的轴线上下运动。本发明很好解决阀门寿命短,漏气的问题,适合激波风洞长时间减压充气,结构简单,易于加工,制造成本低。
The invention discloses a proportional pressure reducing valve, comprising: a low-pressure chamber plug cover, a casing, an air inlet joint, a high-pressure chamber plug cover, a high-pressure chamber piston, a sealing ring, an air outlet joint and a low-pressure chamber piston; wherein, the low-pressure chamber The blocking cover is connected with one end of the casing, and the high-pressure cavity blocking cover is connected with the other end of the casing; the low-pressure cavity blocking cover, the casing and the high-pressure cavity blocking cover form an inner cavity; the low-pressure cavity piston is arranged on the In the low pressure chamber, the outer side wall of the first end of the low pressure chamber piston can be crimped with the inner side wall of the sealing ring, and the low pressure chamber piston can move up and down along the axis of the cavity; the high pressure chamber piston is arranged in the high pressure chamber, and the high pressure chamber piston The second end of the piston is in contact with the first end of the low-pressure chamber piston, and the high-pressure chamber piston can move up and down along the axis of the cavity. The invention can well solve the problems of short valve life and air leakage, is suitable for long-term decompression and inflation in shock wave wind tunnels, has simple structure, is easy to process and has low manufacturing cost.
Description
技术领域technical field
本发明涉及流体阀门控制领域,尤其涉及一种比例减压阀。The invention relates to the field of fluid valve control, in particular to a proportional pressure reducing valve.
背景技术Background technique
比例减压阀是一种控制流体的装置,靠内部活塞的平衡移动,开启或关闭通气口,实现出口压力等于1/2进口压力;阀门结构紧凑,维护成本低,结构简单,适合应用于风洞破膜的压力控制场合、有比例减压需求的领域。Proportional pressure reducing valve is a device for controlling fluid. It relies on the balanced movement of the internal piston to open or close the vent, so that the outlet pressure is equal to 1/2 of the inlet pressure; the valve has a compact structure, low maintenance cost and simple structure, and is suitable for wind turbines. Pressure control occasions where the hole ruptures membrane, and areas where proportional decompression is required.
目前,激波风洞破膜压力的比例控制,主要使用截止阀的开启和关闭,观察实际的压力值,频繁控制气流的通断,达到需要的目标压力值。一般情况下,激波风洞需要1/2比例阀,达到膜片快速破裂,实现风洞的压力控制。例如CAAA的FD-20激波/炮风洞采用手动调压破膜,FD-22炮风洞采用电磁阀手动控制破膜,FD-22a炮风洞采用1/2比例减压阀控制。At present, the proportional control of the film breaking pressure in the shock tunnel mainly uses the opening and closing of the shut-off valve, observes the actual pressure value, and frequently controls the on-off of the airflow to achieve the required target pressure value. In general, a 1/2 proportional valve is required for a shock tunnel to achieve rapid rupture of the diaphragm and to achieve pressure control in the wind tunnel. For example, CAAA's FD-20 shock/gun wind tunnel uses manual pressure regulation to break the membrane, the FD-22 gun wind tunnel uses a solenoid valve to manually control the film rupture, and the FD-22a gun wind tunnel uses a 1/2 proportional pressure reducing valve to control.
使用介质为压缩空气或者氮气运行的激波风洞,调压过程根据充气压力的高低,几分钟到一小时不等。对于高压运行状态,时间长,要求人员的注意力集中,控制压力准确,否则会对破膜的质量产生影响;长时间的操作,操作人员劳动强度大,同时截止阀的频繁启停动作,寿命低,基本半年就要更换。为减少人员劳动强度和提高控制精度,设计了比例减压阀,并应用于FD-22a炮风洞。Using a shock tunnel with compressed air or nitrogen as the medium, the pressure adjustment process varies from a few minutes to an hour depending on the inflation pressure. For high-pressure operation, the time is long, which requires the personnel to concentrate and control the pressure accurately, otherwise it will affect the quality of the ruptured membrane; long-term operation, the operator is labor-intensive. Low, basically half a year to replace. In order to reduce the labor intensity and improve the control precision, a proportional pressure reducing valve is designed and applied to the FD-22a gun wind tunnel.
虽然FD-22风洞已使用1/2比例减压阀,提高了压力控制精度,减少了操作人员劳动强度;但是,使用过程中发现,由于采用橡胶密封材料,做成小型的密封口,阀口受力集中,频繁启闭的条件下,阀口易出现压痕,在比较高的压力下,特别是超过35MPa,漏气十分明显,无法使用。目前,只有在30MPa压力以下使用1/2比例减压阀,超过30MPa,仍然要靠操作人员控制截止阀实现压力控制,Although the FD-22 wind tunnel has used a 1/2 proportional pressure reducing valve, which improves the pressure control accuracy and reduces the labor intensity of operators; however, during use, it is found that due to the use of rubber sealing materials, small sealing ports are used, and the valve Under the condition of frequent opening and closing, the valve port is prone to indentation. Under relatively high pressure, especially over 35MPa, the air leakage is very obvious and cannot be used. At present, only the 1/2 proportional pressure reducing valve is used under the pressure of 30MPa. If the pressure exceeds 30MPa, the pressure control still depends on the operator to control the globe valve.
根据使用经验,采用四氟乙烯密封材料,使用一段时间,密封口有压痕后,很难恢复原形,出现漏气。采用软橡胶材料,经过一段时间使用后,阀口产生磨损,出现漏气现象。目前,只能靠比较频繁更换密封件,来解决问题。According to the use experience, using tetrafluoroethylene sealing material, after using for a period of time, it is difficult to restore the original shape after the sealing port has indentation, and air leakage occurs. Using soft rubber material, after a period of use, the valve port will be worn out and air leakage will occur. At present, the problem can only be solved by replacing the seals more frequently.
发明内容SUMMARY OF THE INVENTION
本发明解决的技术问题是:相比于现有技术,提供了一种比例减压阀,很好解决阀门寿命短,漏气的问题,适合激波风洞长时间减压充气,结构简单,易于加工,制造成本低。The technical problem solved by the present invention is: compared with the prior art, a proportional pressure reducing valve is provided, which can well solve the problems of short valve life and air leakage, is suitable for long-term decompression and inflation in a shock tunnel, and has a simple structure. Easy to process and low manufacturing cost.
本发明目的通过以下技术方案予以实现:一种比例减压阀,包括:低压腔堵盖、壳体、进气接头、高压腔堵盖、高压腔活塞、密封环、出气接头和低压腔活塞;其中,所述低压腔堵盖与所述壳体的一端相连接,所述高压腔堵盖与所述壳体的另一端相连接;所述低压腔堵盖、所述壳体和所述高压腔堵盖形成一内部空腔,其中,空腔包括低压腔和高压腔,低压腔和高压腔相连通;所述密封环设置于低压腔和高压腔的连通位置,其中,密封环的外表面与壳体的内壁相压接;所述低压腔活塞设置于低压腔内,所述低压腔活塞的第一端头的外侧壁能与密封环的内侧壁相压接,所述低压腔活塞能够沿空腔的轴线上下运动;所述高压腔活塞设置于高压腔内,所述高压腔活塞的第二端头与所述低压腔活塞的第一端头相接触,所述高压腔活塞能够沿空腔的轴线上下运动;所述壳体的一侧设置有进气接头,其中,进气接头通过第一通道与高压腔的上部相连接,进气接头通过第二通道与高压腔的下端相连接;所述壳体的另一侧设置有出气接头,其中,出气接头通过第三通道与低压腔的下部相连接,出气接头通过第四通道与低压腔的上端相连接。The object of the present invention is achieved through the following technical solutions: a proportional pressure reducing valve, comprising: a low-pressure chamber plug, a casing, an air inlet joint, a high-pressure chamber plug, a high-pressure chamber piston, a sealing ring, an air outlet connector and a low-pressure chamber piston; Wherein, the low pressure chamber cover is connected to one end of the casing, and the high pressure chamber cover is connected to the other end of the casing; the low pressure chamber cover, the casing and the high pressure The cavity blocking cover forms an internal cavity, wherein the cavity includes a low-pressure cavity and a high-pressure cavity, and the low-pressure cavity and the high-pressure cavity communicate with each other; the sealing ring is arranged at the communication position of the low-pressure cavity and the high-pressure cavity, wherein the outer surface of the sealing ring crimped with the inner wall of the casing; the low pressure chamber piston is arranged in the low pressure chamber, the outer side wall of the first end of the low pressure chamber piston can be crimped with the inner side wall of the sealing ring, and the low pressure chamber piston can Move up and down along the axis of the cavity; the high-pressure chamber piston is arranged in the high-pressure chamber, the second end of the high-pressure chamber piston is in contact with the first end of the low-pressure chamber piston, and the high-pressure chamber piston can move along the The axis of the cavity moves up and down; one side of the casing is provided with an air inlet joint, wherein the air inlet joint is connected with the upper part of the high pressure cavity through the first passage, and the air inlet joint is connected with the lower end of the high pressure cavity through the second passage. The other side of the casing is provided with an air outlet joint, wherein the air outlet joint is connected with the lower part of the low pressure cavity through the third passage, and the air outlet joint is connected with the upper end of the low pressure cavity through the fourth passage.
上述比例减压阀中,还包括:高压腔密封膜,其中,所述高压腔密封膜设置于高压腔内,并位于高压腔活塞的下部。The above proportional pressure reducing valve further includes: a high-pressure chamber sealing film, wherein the high-pressure chamber sealing film is arranged in the high-pressure chamber and is located at the lower part of the high-pressure chamber piston.
上述比例减压阀中,还包括:低压腔密封膜,其中,所述低压腔密封膜设置于低压腔内,并位于低压腔活塞的上部。The above proportional pressure reducing valve further includes: a low pressure chamber sealing film, wherein the low pressure chamber sealing film is arranged in the low pressure chamber and is located on the upper part of the low pressure chamber piston.
上述比例减压阀中,还包括:第一放气接头和第二放气接头;其中,所述第一放气接头设置于所述壳体的一侧,所述第一放气接头通过壳体开设的第五通道与低压腔的第一端相连接;所述第二放气接头设置于所述壳体的另一侧,所述第二放气接头通过壳体开设的第六通道与高压腔的第二端相连接。The above proportional pressure reducing valve further includes: a first air release joint and a second air release joint; wherein, the first air release joint is arranged on one side of the casing, and the first air release joint passes through the casing. The fifth channel opened by the body is connected with the first end of the low pressure cavity; the second air release joint is arranged on the other side of the shell, and the second air release joint is connected to the sixth channel opened by the shell. The second end of the high pressure chamber is connected.
上述比例减压阀中,还包括:锁紧螺柱;其中,所述低压腔的底端直径小于所述高压腔的上端直径;所述锁紧螺柱设置于所述高压腔,并与壳体的内壁螺纹连接;所述密封环的直径与所述高压腔的上端直径相等,所述密封环的一端与低压腔的底端相压接,所述密封环的另一端与锁紧螺柱的一端相压接;所述锁紧螺柱开设有通腔,所述高压腔活塞的第二端头穿过通腔与所述低压腔活塞的第一端头相接触。The proportional pressure reducing valve further includes: a locking stud; wherein, the diameter of the bottom end of the low-pressure chamber is smaller than the diameter of the upper end of the high-pressure chamber; the locking stud is arranged in the high-pressure chamber, and is connected with the casing The inner wall of the body is threadedly connected; the diameter of the sealing ring is equal to the diameter of the upper end of the high pressure chamber, one end of the sealing ring is crimped with the bottom end of the low pressure chamber, and the other end of the sealing ring is connected to the locking stud The locking stud is provided with a through cavity, and the second end of the high pressure chamber piston passes through the through cavity and contacts with the first end of the low pressure cavity piston.
上述比例减压阀中,所述低压腔堵盖通过螺钉与所述壳体的一端相连接,所述高压腔堵盖通过螺钉与所述壳体的另一端相连接。In the above proportional pressure reducing valve, the low-pressure chamber cover is connected to one end of the casing by a screw, and the high-pressure chamber plug is connected to the other end of the casing by a screw.
上述比例减压阀中,所述密封环的开孔沿轴线的截面形状为梯形,相对应的,低压腔活塞的第一端头的侧壁与所述密封环的开孔相匹配。In the above proportional pressure reducing valve, the cross-sectional shape of the opening of the sealing ring along the axis is a trapezoid, and correspondingly, the side wall of the first end of the low pressure chamber piston matches the opening of the sealing ring.
上述比例减压阀中,所述低压腔沿其轴线的截面形状为T型腔,所述低压腔活塞的形状与所述低压腔的形状相匹配;所述高压腔沿其轴线的截面形状为倒T型腔,所述高压腔活塞的形状与所述高压腔的形状相匹配。In the above proportional pressure reducing valve, the cross-sectional shape of the low-pressure cavity along its axis is a T-shaped cavity, and the shape of the low-pressure cavity piston matches the shape of the low-pressure cavity; the cross-sectional shape of the high-pressure cavity along its axis is: Inverted T-shaped cavity, the shape of the high-pressure cavity piston matches the shape of the high-pressure cavity.
上述比例减压阀中,所述密封环为聚四氟乙烯密封环。In the above proportional pressure reducing valve, the sealing ring is a polytetrafluoroethylene sealing ring.
本发明与现有技术相比具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
(1)本发明采用比例减压阀的整体结构解决了现有的阀门寿命短,漏气的问题,适合激波风洞长时间减压充气,结构简单,易于加工,制造成本低;(1) The present invention adopts the overall structure of the proportional pressure reducing valve to solve the problems of short service life and air leakage of the existing valve, and is suitable for long-term pressure reduction and inflation in a shock tunnel, with simple structure, easy processing and low manufacturing cost;
(2)本发明采用低压腔密封膜使得密封效果好;(2) The present invention adopts the low-pressure cavity sealing film to make the sealing effect good;
(3)本发明采用高压腔密封膜使得密封效果好;(3) the present invention adopts the high-pressure chamber sealing film to make the sealing effect good;
(4)本发明采用密封环的材料为聚四氟乙烯材料,使用寿命长;(4) The material of the sealing ring used in the present invention is polytetrafluoroethylene material, and the service life is long;
(5)本发明的结构简单、易加工制造,成本低。(5) The structure of the present invention is simple, easy to manufacture, and low in cost.
附图说明Description of drawings
图1是本发明的比例减压阀的结构示意图;Fig. 1 is the structural representation of the proportional pressure reducing valve of the present invention;
图2是本发明的低压腔堵盖的结构示意图;Fig. 2 is the structural representation of the low-pressure chamber plugging cover of the present invention;
图3是本发明的高压腔堵盖的结构示意图;3 is a schematic structural diagram of a high-pressure chamber plugging cover of the present invention;
图4(a)是本发明的壳体的俯视图;Figure 4 (a) is a top view of the housing of the present invention;
图4(b)是本发明的壳体的仰视图;Figure 4(b) is a bottom view of the housing of the present invention;
图5是本发明的密封环的结构示意图;Fig. 5 is the structural representation of the sealing ring of the present invention;
图6(a)是本发明的锁紧螺柱的左视图;Figure 6(a) is a left side view of the locking stud of the present invention;
图6(b)是本发明的锁紧螺柱沿轴线的剖面图;Figure 6(b) is a sectional view of the locking stud of the present invention along the axis;
图7是本发明的高压腔活塞的结构示意图;Fig. 7 is the structural representation of the high-pressure chamber piston of the present invention;
图8是本发明的低压腔活塞的结构示意图。FIG. 8 is a schematic structural diagram of the low pressure chamber piston of the present invention.
具体实施方式Detailed ways
下面结合附图对本发明作进一步详细说明:Below in conjunction with accompanying drawing, the present invention is described in further detail:
图1是本发明的比例减压阀的结构示意图。如图1所示,该比例减压阀包括:低压腔堵盖1、壳体2、进气接头4、高压腔堵盖5、高压腔活塞7、密封环9、出气接头11和低压腔活塞12;其中,FIG. 1 is a schematic structural diagram of a proportional pressure reducing valve of the present invention. As shown in Figure 1, the proportional pressure reducing valve includes: a low pressure chamber cover 1, a housing 2, an air inlet connector 4, a high pressure chamber cover 5, a high pressure chamber piston 7, a sealing ring 9, an air outlet connector 11 and a low pressure chamber piston 12; of which,
低压腔堵盖1与壳体2的一端相连接,高压腔堵盖5与壳体2的另一端相连接。具体实施时,低压腔堵盖1的材料为304不锈钢,高压腔堵盖5的材料为304不锈钢,壳体2的材料为304不锈钢,进一步的,低压腔堵盖1的轴线、壳体2的轴线和高压腔堵盖5的轴线为同一轴线。The low-pressure chamber blocking cover 1 is connected to one end of the casing 2 , and the high-pressure chamber blocking cover 5 is connected to the other end of the casing 2 . In specific implementation, the material of the low-pressure chamber plug 1 is 304 stainless steel, the material of the high-pressure chamber plug 5 is 304 stainless steel, and the material of the shell 2 is 304 stainless steel. The axis and the axis of the high-pressure chamber blocking cover 5 are the same axis.
低压腔堵盖1、壳体2和高压腔堵盖5形成一内部空腔,其中,空腔包括低压腔151和高压腔152,低压腔151和高压腔152相连通。具体的,低压腔堵盖1将壳体2的上端密封住,高压腔堵盖5将壳体2的下端密封住,通过低压腔堵盖1、壳体2和高压腔堵盖5形成一个内部的空腔。该空腔分成低压腔151和高压腔152两部分。The low pressure chamber cover 1 , the housing 2 and the high pressure chamber cover 5 form an internal cavity, wherein the cavity includes a low pressure chamber 151 and a high pressure chamber 152 , and the low pressure chamber 151 and the high pressure chamber 152 communicate with each other. Specifically, the low-pressure chamber cover 1 seals the upper end of the casing 2, the high-pressure chamber cover 5 seals the lower end of the casing 2, and an internal 's cavity. The cavity is divided into two parts, a low pressure cavity 151 and a high pressure cavity 152 .
密封环9设置于低压腔151和高压腔152的连通位置,其中,密封环9的外表面与壳体2的内壁相压接。具体实施时,密封环9为聚四氟乙烯密封环。The sealing ring 9 is arranged at the communication position between the low pressure chamber 151 and the high pressure chamber 152 , wherein the outer surface of the sealing ring 9 is in crimp contact with the inner wall of the housing 2 . In specific implementation, the sealing ring 9 is a polytetrafluoroethylene sealing ring.
低压腔活塞12设置于低压腔151内,低压腔活塞12的第一端头121的外侧壁能与密封环9的内侧壁相压接,低压腔活塞12能够沿空腔的轴线上下运动。具体的,低压腔151沿其轴线的截面形状为T型腔,低压腔活塞12的形状与低压腔151的形状相匹配。空腔的轴线与壳体2的轴线重合。The low pressure chamber piston 12 is arranged in the low pressure chamber 151 , the outer side wall of the first end 121 of the low pressure chamber piston 12 can be crimped with the inner side wall of the sealing ring 9 , and the low pressure chamber piston 12 can move up and down along the axis of the cavity. Specifically, the cross-sectional shape of the low-pressure chamber 151 along its axis is a T-shaped chamber, and the shape of the low-pressure chamber piston 12 matches the shape of the low-pressure chamber 151 . The axis of the cavity coincides with the axis of the housing 2 .
高压腔活塞7设置于高压腔152内,高压腔活塞7的第二端头71与低压腔活塞12的第一端头121相接触,高压腔活塞7能够沿空腔的轴线上下运动。具体的,高压腔152沿其轴线的截面形状为倒T型腔,高压腔活塞7的形状与高压腔152的形状相匹配。空腔的轴线与壳体2的轴线重合。The high pressure chamber piston 7 is arranged in the high pressure chamber 152 , the second end 71 of the high pressure chamber piston 7 is in contact with the first end 121 of the low pressure chamber piston 12 , and the high pressure chamber piston 7 can move up and down along the axis of the cavity. Specifically, the cross-sectional shape of the high-pressure chamber 152 along its axis is an inverted T-shaped chamber, and the shape of the high-pressure chamber piston 7 matches the shape of the high-pressure chamber 152 . The axis of the cavity coincides with the axis of the housing 2 .
壳体2的一侧设置有进气接头4,其中,进气接头4通过第一通道41与高压腔152的上部相连接,进气接头4通过第二通道42与高压腔152的下端相连接。具体的,在壳体2的左侧设置有进气接头4,第一通道41与第二通道42具有相同的一段管道,第一通道41开设于壳体2的内部,第一通道41与高压腔152的上部相连接,进一步的,第一通道41与图1中高压腔152的上部A位置相连接。壳体2和高压腔堵盖5的内部共同开设有第二通道42,第二通道42与高压腔152的最下端相连接。One side of the housing 2 is provided with an air inlet joint 4 , wherein the air inlet joint 4 is connected with the upper part of the high pressure chamber 152 through the first passage 41 , and the air inlet joint 4 is connected with the lower end of the high pressure chamber 152 through the second passage 42 . Specifically, an air inlet joint 4 is provided on the left side of the casing 2 , the first passage 41 and the second passage 42 have the same section of pipe, the first passage 41 is opened inside the casing 2 , and the first passage 41 is connected to the high pressure The upper part of the cavity 152 is connected, and further, the first channel 41 is connected with the upper part A of the high pressure cavity 152 in FIG. 1 . A second channel 42 is jointly opened in the interior of the casing 2 and the high-pressure chamber cover 5 , and the second channel 42 is connected with the lowermost end of the high-pressure chamber 152 .
壳体2的另一侧设置有出气接头11,其中,出气接头11通过第三通道111与低压腔151的下部相连接,出气接头11通过第四通道112与低压腔151的上端相连接。具体的,在壳体2的右侧设置有出气接头11,第三通道111与第四通道112具有相同的一段管道,第三通道111开设于壳体2的内部,第三通道111与低压腔151的下部相连接,进一步的,第三通道111与图1中低压腔151的上部B位置相连接。壳体2和低压腔堵盖1的内部共同开设有第四通道112,第四通道112与低压腔151的最上端相连接。The other side of the housing 2 is provided with an outlet joint 11 , wherein the outlet joint 11 is connected to the lower part of the low pressure chamber 151 through the third passage 111 , and the outlet joint 11 is connected to the upper end of the low pressure chamber 151 through the fourth passage 112 . Specifically, an air outlet joint 11 is provided on the right side of the casing 2 , the third passage 111 and the fourth passage 112 have the same section of pipeline, the third passage 111 is opened inside the casing 2 , and the third passage 111 is connected to the low pressure chamber. The lower part of 151 is connected, and further, the third channel 111 is connected with the upper part B of the low pressure chamber 151 in FIG. 1 . A fourth channel 112 is jointly opened in the housing 2 and the inside of the low-pressure chamber blocking cover 1 , and the fourth channel 112 is connected to the uppermost end of the low-pressure chamber 151 .
工作原理为:高压气源由进气接头4接入,进入高压腔152,高压腔活塞7并产生移动距离,并使得高压腔活塞7顶住低压腔活塞12向上移动,使得低压腔活塞12脱离密封环9,使得低压腔活塞12与密封环9之间产生缝隙,高压气体通过缝隙到达出口的出气接头11和低压腔,随着出口压力升高的同时,低压腔的压力同时升高,作用在低压腔活塞12上的力逐渐增大,当气体压力达到进口压力的1/2时,二力平衡,密封环与低压腔活塞12之间的缝隙适应流量要求,保持在合适位置。当出口压力超过进口压力的1/2时,低压腔活塞12逐渐向反方向移动,使得密封环与低压腔活塞12之间的缝隙逐渐变小,维持出口压力在进口压力的1/2附近,压力控制精度基本在1%。The working principle is as follows: the high-pressure air source is connected by the intake joint 4, enters the high-pressure chamber 152, the high-pressure chamber piston 7 generates a moving distance, and makes the high-pressure chamber piston 7 resist the low-pressure chamber piston 12 to move upward, so that the low-pressure chamber piston 12 is disengaged The sealing ring 9 causes a gap between the low-pressure chamber piston 12 and the sealing ring 9, and the high-pressure gas passes through the gap to the outlet joint 11 and the low-pressure chamber of the outlet. The force on the low-pressure chamber piston 12 gradually increases. When the gas pressure reaches 1/2 of the inlet pressure, the two forces are balanced, and the gap between the sealing ring and the low-pressure chamber piston 12 adapts to the flow requirements and remains in a proper position. When the outlet pressure exceeds 1/2 of the inlet pressure, the low-pressure chamber piston 12 gradually moves in the opposite direction, so that the gap between the sealing ring and the low-pressure chamber piston 12 gradually becomes smaller, and the outlet pressure is maintained near 1/2 of the inlet pressure, The pressure control accuracy is basically 1%.
本实施例采用比例减压阀的整体结构解决了现有的阀门寿命短,漏气的问题,适合激波风洞长时间减压充气,结构简单,易于加工,制造成本低;并且本实施例的结构简单、易加工制造,成本低。This embodiment adopts the overall structure of the proportional pressure reducing valve to solve the problems of short service life and air leakage of the existing valve, and is suitable for long-term decompression and inflation in a shock tunnel, with a simple structure, easy processing and low manufacturing cost; and this embodiment The structure is simple, easy to process and manufacture, and the cost is low.
上述实施例中,如图1所示,该比例减压阀还包括:高压腔密封膜6,其中,高压腔密封膜6设置于高压腔152内,并位于高压腔活塞7的下部。具体的,高压腔密封膜6选用高级氟橡胶材料,设计模具铸造成型。高压腔密封膜6设置于壳体2与高压腔堵盖5的连接位置,高压腔密封膜6位于高压腔152内,并位于高压腔活塞7的下部,高压腔密封膜6的上表面紧贴高压腔活塞7的下端。通过进气接头4通过第二通道42向高压腔152充气过程中,使得高压腔密封膜6变形,从而使得高压腔密封膜6使得高压腔活塞7向上运动,进一步的,依靠高压腔密封膜6本身的变形,能够实现高压腔活塞7的3mm~5mm的移动。通过高压腔密封膜6达到效果为高压空气密封在高压腔活塞7所在的腔内,不会产生气体泄漏,保持活塞受到的压力准确。In the above embodiment, as shown in FIG. 1 , the proportional pressure reducing valve further includes: a high-pressure chamber sealing film 6 , wherein the high-pressure chamber sealing film 6 is arranged in the high-pressure chamber 152 and is located at the lower part of the high-pressure chamber piston 7 . Specifically, the high-pressure chamber sealing membrane 6 is made of high-grade fluororubber material, and is designed to be cast in a mold. The high-pressure chamber sealing film 6 is arranged at the connection position between the casing 2 and the high-pressure chamber blocking cover 5, the high-pressure chamber sealing film 6 is located in the high-pressure chamber 152, and is located at the lower part of the high-pressure chamber piston 7, and the upper surface of the high-pressure chamber sealing film 6 is in close contact with The lower end of the high pressure chamber piston 7. During the process of inflating the high-pressure chamber 152 through the second passage 42 through the air inlet joint 4, the high-pressure chamber sealing film 6 is deformed, so that the high-pressure chamber sealing film 6 causes the high-pressure chamber piston 7 to move upward. Further, relying on the high-pressure chamber sealing film 6 The deformation itself can realize the movement of the high-pressure chamber piston 7 by 3 mm to 5 mm. The effect achieved by the high-pressure chamber sealing film 6 is that the high-pressure air is sealed in the chamber where the high-pressure chamber piston 7 is located, no gas leakage occurs, and the pressure received by the piston is kept accurate.
上述实施例中,如图1所示,该比例减压阀还包括:低压腔密封膜13,其中,低压腔密封膜13设置于低压腔151内,并位于低压腔活塞12的上部。具体的,低压腔密封膜13选用高级氟橡胶材料,设计模具铸造成型。低压腔密封膜13设置于壳体2与低压腔堵盖1的连接位置,低压腔密封膜13位于低压腔151内,并位于低压腔活塞12的上部,低压腔密封膜13的下表面紧贴低压腔活塞12的上端。依靠低压腔密封膜13本身的变形,能够实现低压腔活塞12的3mm~5mm的移动。通过低压腔密封膜13达到效果为高压空气密封在低压腔活塞12所在的腔内,不会泄漏气体,保持活塞受到的压力准确。In the above embodiment, as shown in FIG. 1 , the proportional pressure reducing valve further includes: a low pressure chamber sealing film 13 , wherein the low pressure chamber sealing film 13 is arranged in the low pressure chamber 151 and located on the upper part of the low pressure chamber piston 12 . Specifically, the low-pressure cavity sealing film 13 is made of high-grade fluororubber material, and is designed to be cast in a mold. The low pressure chamber sealing film 13 is arranged at the connection position between the casing 2 and the low pressure chamber cover 1, the low pressure chamber sealing film 13 is located in the low pressure chamber 151, and is located on the upper part of the low pressure chamber piston 12, and the lower surface of the low pressure chamber sealing film 13 is close to The upper end of the low pressure chamber piston 12 . Depending on the deformation of the low-pressure chamber sealing film 13 itself, the movement of the low-pressure chamber piston 12 of 3 mm to 5 mm can be realized. The effect achieved by the low-pressure chamber sealing film 13 is that the high-pressure air is sealed in the chamber where the low-pressure chamber piston 12 is located, so that no gas leaks, and the pressure on the piston is kept accurate.
上述实施例中,如图1所示,该比例减压阀还包括:第一放气接头3和第二放气接头10;其中,In the above-mentioned embodiment, as shown in FIG. 1 , the proportional pressure reducing valve further comprises: a first air release joint 3 and a second air release joint 10; wherein,
第一放气接头3设置于壳体2的一侧,第一放气接头3通过壳体2开设的第五通道31与低压腔151的第一端1511相连接。具体的,第一放气接头3设置于壳体2的左侧,第一放气接头3的作用为保持第一端1511的内部压力与大气相连,压力为一个大气压。The first air release joint 3 is disposed on one side of the casing 2 , and the first air release joint 3 is connected to the first end 1511 of the low pressure chamber 151 through the fifth channel 31 opened in the casing 2 . Specifically, the first venting joint 3 is arranged on the left side of the housing 2, and the function of the first venting joint 3 is to keep the internal pressure of the first end 1511 connected to the atmosphere, and the pressure is one atmospheric pressure.
第二放气接头10设置于壳体2的另一侧,第二放气接头10通过壳体2开设的第六通道101与高压腔152的第二端1521相连接。具体的,第二放气接头10设置于壳体2的右侧,第二放气接头10的作用为保持第二端1521的内部压力与大气相连,保持压力为一个大气压。The second air vent 10 is disposed on the other side of the housing 2 , and the second air vent 10 is connected to the second end 1521 of the high pressure chamber 152 through the sixth channel 101 opened in the housing 2 . Specifically, the second air release joint 10 is disposed on the right side of the housing 2 , and the function of the second air release joint 10 is to keep the internal pressure of the second end 1521 connected to the atmosphere, and to keep the pressure at one atmospheric pressure.
上述实施例中,如图1所示,该比例减压阀还包括:锁紧螺柱8;其中,In the above embodiment, as shown in FIG. 1 , the proportional pressure reducing valve further includes: a locking stud 8; wherein,
低压腔151的底端直径小于高压腔152的上端直径。具体的,低压腔151的轴线与高压腔152的轴线为同一轴线,低压腔151的底端直径小于高压腔152的上端直径,从而使得低压腔151与高压腔152连接位置处为凸形状。The diameter of the bottom end of the low pressure chamber 151 is smaller than the diameter of the upper end of the high pressure chamber 152 . Specifically, the axis of the low pressure chamber 151 and the axis of the high pressure chamber 152 are the same axis, and the diameter of the bottom end of the low pressure chamber 151 is smaller than the diameter of the upper end of the high pressure chamber 152, so that the connection position of the low pressure chamber 151 and the high pressure chamber 152 is convex.
锁紧螺柱8设置于高压腔152,并与壳体2的内壁螺纹连接。具体的,壳体2开设高压腔152的内壁设有内螺纹,锁紧螺柱8与壳体2的内壁螺纹连接。The locking stud 8 is disposed in the high pressure chamber 152 and is threadedly connected with the inner wall of the housing 2 . Specifically, the inner wall of the casing 2 where the high pressure chamber 152 is opened is provided with an inner thread, and the locking stud 8 is threadedly connected to the inner wall of the casing 2 .
密封环9的直径与高压腔152的上端直径相等,密封环9的一端与低压腔151的底端相压接,密封环9的另一端与锁紧螺柱8的一端相压接。具体的,由于密封环9的直径与高压腔152的上端直径相等,从而使得密封环9的直径大于低压腔151的底端直径,密封环9能够设置于低压腔151和高压腔152的连通位置,使得密封环9的上端与低压腔151的下端紧紧挤压,密封环9的下端与锁紧螺柱8的上端紧紧挤压。The diameter of the sealing ring 9 is equal to the diameter of the upper end of the high pressure chamber 152 . Specifically, since the diameter of the sealing ring 9 is equal to the diameter of the upper end of the high pressure chamber 152 , the diameter of the sealing ring 9 is larger than the diameter of the bottom end of the low pressure chamber 151 , and the sealing ring 9 can be arranged at the communication position between the low pressure chamber 151 and the high pressure chamber 152 , so that the upper end of the sealing ring 9 is tightly squeezed with the lower end of the low pressure chamber 151 , and the lower end of the sealing ring 9 is tightly squeezed with the upper end of the locking stud 8 .
如图6(a)和图6(b)所示,锁紧螺柱8开设有通腔,高压腔活塞7的第二端头71穿过通腔与低压腔活塞12的第一端头121相接触。具体的,通腔的轴线与高压腔活塞7的轴线重合。锁紧螺柱8的一端部为内六方孔,便于装配时的锁紧,内部为光滑的圆孔,作为活塞腔。As shown in FIG. 6( a ) and FIG. 6( b ), the locking stud 8 is provided with a through cavity, and the second end 71 of the high pressure chamber piston 7 passes through the through cavity and the first end 121 of the low pressure cavity piston 12 contact. Specifically, the axis of the through chamber coincides with the axis of the high-pressure chamber piston 7 . One end of the locking stud 8 is an inner hexagonal hole, which is convenient for locking during assembly, and the inside is a smooth round hole as a piston cavity.
上述实施例中,低压腔堵盖1通过螺钉14与壳体2的一端相连接。具体的,如图2所示,低压腔堵盖1沿其周向均匀开设有若干个通孔,壳体2的上端开设有若干个与低压腔堵盖1的通孔相对应的盲孔(如图4(a)所示),螺钉14穿过低压腔堵盖1的通孔与壳体2的上端的盲孔将低压腔堵盖1与壳体2的上端相连接。In the above-mentioned embodiment, the low-pressure chamber blocking cover 1 is connected to one end of the casing 2 through the screw 14 . Specifically, as shown in FIG. 2 , the low-pressure chamber cover 1 has a plurality of through holes uniformly opened along its circumferential direction, and the upper end of the casing 2 is provided with a plurality of blind holes ( As shown in FIG. 4( a ), screws 14 pass through the through hole of the low pressure chamber cover 1 and the blind hole at the upper end of the casing 2 to connect the low pressure chamber cover 1 and the upper end of the casing 2 .
高压腔堵盖5通过螺钉14与壳体2的另一端相连接。具体的,如图3所示,高压腔堵盖5沿其周向均匀开设有若干个通孔,壳体2的下端开设有若干个与高压腔堵盖5的通孔相对应的盲孔(如图4(b)所示),螺钉14穿过高压腔堵盖5的通孔与壳体2的下端的盲孔将高压腔堵盖5与壳体2的下端相连接。The high-pressure chamber blocking cover 5 is connected to the other end of the housing 2 through screws 14 . Specifically, as shown in FIG. 3 , the high-pressure chamber cover 5 is provided with a number of through holes evenly along its circumferential direction, and the lower end of the casing 2 is provided with a number of blind holes corresponding to the through holes of the high-pressure chamber cover 5 ( As shown in FIG. 4( b ), the screws 14 pass through the through hole of the high pressure chamber cover 5 and the blind hole at the lower end of the casing 2 to connect the high pressure chamber cover 5 with the lower end of the casing 2 .
上述实施例中,如图5所示,密封环9的开孔沿轴线的截面形状为梯形,相对应的,低压腔活塞12的第一端头121的侧壁与密封环9的开孔相匹配(如图8所示)。低压腔活塞12向下运动时,低压腔活塞12的第一端头121会挤压密封环9。In the above embodiment, as shown in FIG. 5 , the cross-sectional shape of the opening of the sealing ring 9 along the axis is a trapezoid. match (as shown in Figure 8). When the low pressure chamber piston 12 moves downward, the first end 121 of the low pressure chamber piston 12 will press the sealing ring 9 .
上述实施例中,如图7所示,高压腔活塞7的活塞杆72上设置有第一O型圈73,高压腔活塞7通过第一O型圈73密封安装到壳体2的高压腔152内。In the above embodiment, as shown in FIG. 7 , the piston rod 72 of the high-pressure chamber piston 7 is provided with a first O-ring 73 , and the high-pressure chamber piston 7 is sealed and mounted to the high-pressure chamber 152 of the housing 2 through the first O-ring 73 . Inside.
上述实施例中,如图8所示,低压腔活塞12的活塞杆122上设置有第二O型圈123,低压腔活塞12通过第二O型圈123密封安装到锁紧螺柱8的活塞腔内。In the above embodiment, as shown in FIG. 8 , a second O-ring 123 is provided on the piston rod 122 of the low-pressure chamber piston 12 , and the low-pressure chamber piston 12 is sealed and mounted to the piston of the locking stud 8 through the second O-ring 123 . intracavity.
本发明采用比例减压阀的整体结构解决了现有的阀门寿命短,漏气的问题,适合激波风洞长时间减压充气,结构简单,易于加工,制造成本低;并且本发明采用低压腔密封膜使得密封效果好;并且本发明采用高压腔密封膜使得密封效果好;并且本发明采用密封环的材料为聚四氟乙烯材料,使用寿命长;并且本发明的结构简单、易加工制造,成本低。The invention adopts the integral structure of the proportional pressure reducing valve to solve the problems of short service life and air leakage of the existing valve, and is suitable for long-term pressure reduction and inflation in the shock wave wind tunnel, with simple structure, easy processing and low manufacturing cost; and the invention adopts low pressure The cavity sealing film makes the sealing effect good; and the high-pressure cavity sealing film is used in the present invention to make the sealing effect good; and the material of the sealing ring used in the present invention is polytetrafluoroethylene material, which has a long service life; and the present invention has a simple structure and is easy to process and manufacture. ,low cost.
以上所述的实施例只是本发明较优选的具体实施方式,本领域的技术人员在本发明技术方案范围内进行的通常变化和替换都应包含在本发明的保护范围内。The above-mentioned embodiments are only preferred specific implementations of the present invention, and general changes and substitutions made by those skilled in the art within the scope of the technical solutions of the present invention should be included in the protection scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611141781.1A CN106678403B (en) | 2016-12-12 | 2016-12-12 | A kind of proportional pressure-reducing valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611141781.1A CN106678403B (en) | 2016-12-12 | 2016-12-12 | A kind of proportional pressure-reducing valve |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106678403A CN106678403A (en) | 2017-05-17 |
| CN106678403B true CN106678403B (en) | 2019-05-24 |
Family
ID=58868891
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611141781.1A Active CN106678403B (en) | 2016-12-12 | 2016-12-12 | A kind of proportional pressure-reducing valve |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106678403B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108131347B (en) * | 2017-12-25 | 2019-11-26 | 江苏佳佩环保机械设备有限公司 | No leakage three-way pressure reducing valve |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08128559A (en) * | 1994-10-31 | 1996-05-21 | Nippon Soken Inc | Flow rate regulating valve |
| US6237635B1 (en) * | 1999-06-25 | 2001-05-29 | Aera Japan Ltd. | Exhauster pressure control system |
| CN103827563A (en) * | 2011-08-31 | 2014-05-28 | 柏佛尔德流体动力有限公司 | Valve |
| CN105283637A (en) * | 2013-03-15 | 2016-01-27 | 智能能源有限公司 | Fluidic components suitable for fuel cell systems including pressure regulators and valves |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20080196773A1 (en) * | 2007-02-16 | 2008-08-21 | Honeywell International, Inc. | Ventline control valve assembly |
| US7779863B2 (en) * | 2007-06-29 | 2010-08-24 | Raytheon Sarcos, Llc | Pressure control valve having an asymmetric valving structure |
| US20150234392A1 (en) * | 2014-02-18 | 2015-08-20 | Mine Support Products (Pty) Ltd | Pressure reduction device |
| US20150276088A1 (en) * | 2014-03-25 | 2015-10-01 | Hamilton Sundstrand Corporation | Pressure regulating valve and method of adjusting damping of the same |
-
2016
- 2016-12-12 CN CN201611141781.1A patent/CN106678403B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH08128559A (en) * | 1994-10-31 | 1996-05-21 | Nippon Soken Inc | Flow rate regulating valve |
| US6237635B1 (en) * | 1999-06-25 | 2001-05-29 | Aera Japan Ltd. | Exhauster pressure control system |
| CN103827563A (en) * | 2011-08-31 | 2014-05-28 | 柏佛尔德流体动力有限公司 | Valve |
| CN105283637A (en) * | 2013-03-15 | 2016-01-27 | 智能能源有限公司 | Fluidic components suitable for fuel cell systems including pressure regulators and valves |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106678403A (en) | 2017-05-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102268375B1 (en) | valve | |
| CN204664524U (en) | A kind of intake valve for exhaust end base of oil injection threaded bolt formula vavuum pump | |
| JP2013532795A5 (en) | ||
| WO2019019523A1 (en) | Safety valve having double-sealing function | |
| CN204922118U (en) | Relief pressure valve structure with adjustable pressure | |
| CN204164444U (en) | Pressurized-water reactor nuclear power plant nuclear island reduction valve | |
| CN106678403B (en) | A kind of proportional pressure-reducing valve | |
| CN205013743U (en) | Low temperature ball valve with pretension slip valve holder structure | |
| CN204878756U (en) | Seal structure of relief pressure valve | |
| CN116412291A (en) | A low-pressure automatic cut-off valve | |
| CN102937202B (en) | An automatic pressure reducing valve | |
| CN111677880B (en) | Pneumatic piston stop valve | |
| CN205446882U (en) | Gas accuse shuttle valve | |
| CN204420295U (en) | A kind of vacuum corrugated pipe realizes the reduction valve that delivery pressure is absolute pressure | |
| CN209245384U (en) | A gas pressure stabilizing device | |
| CN207161751U (en) | A kind of multi-sealed adjustable plug valve | |
| CN204573236U (en) | A kind of explosion-proof valve based on guide structure | |
| CN211231754U (en) | Booster type self-balancing voltage stabilizer for pipeline | |
| CN208185539U (en) | A kind of brass balanced valve | |
| CN110985733A (en) | A self-operated pressure balance valve | |
| CN116221467B (en) | Pressure reducing valve assembly | |
| CN209229056U (en) | A kind of mechanical soft start valve | |
| CN209654713U (en) | The pilot valve of pressure reducing valve | |
| CN212226113U (en) | Leak hunting formula air-vent valve | |
| CN203796996U (en) | Piston type hydraulic control valve capable of being easily opened and closed |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |