CN106676880A - Method for ultrasonic assistant warp sizing - Google Patents
Method for ultrasonic assistant warp sizing Download PDFInfo
- Publication number
- CN106676880A CN106676880A CN201611144597.2A CN201611144597A CN106676880A CN 106676880 A CN106676880 A CN 106676880A CN 201611144597 A CN201611144597 A CN 201611144597A CN 106676880 A CN106676880 A CN 106676880A
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- China
- Prior art keywords
- serosity
- sizing
- ultrasonic
- stock tank
- warp
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M10/00—Physical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. ultrasonic, corona discharge, irradiation, electric currents, or magnetic fields; Physical treatment combined with treatment with chemical compounds or elements
- D06M10/04—Physical treatment combined with treatment with chemical compounds or elements
- D06M10/08—Organic compounds
- D06M10/10—Macromolecular compounds
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B13/00—Treatment of textile materials with liquids, gases or vapours with aid of vibration
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
The invention discloses a method for ultrasonic assistant warp sizing, and relates to the field of spinning. The method comprises the following steps: (1) arraying a plurality of ultrasonic vibrators at the outer bottom of a sizing tank right below an immersing rod, and arranging every two adjacent rows of the ultrasonic vibrators at intervals in a staggered manner in the length direction of the sizing tank; (2) enabling the complex number of ultrasonic vibrators to generate ultrasonic vibration of which the frequency range is within 25KHz to 45KHz and the power density range in the width direction of the sizing tank is 200Wm to 700W/m; (3) leading slurry into the sizing tank, and sizing warps, so as to obtain sized yarns. The method has the beneficial effects that the ultrasonic vibration generated from the ultrasonic vibrators acts on the slurry and the sizing process through a bottom plate of the sizing tank, in the sizing process, the viscosity of the slurry can be reduced through a cavitation effect of the ultrasonic waves of certain frequency and power density, the permeation property of the slurry to the warps can be improved, and the slurry can relatively well permeate into the warps, therefore, various properties of final sized yarns can be improved.
Description
Technical field
The present invention relates to field of textiles, more specifically a kind of method of ultrasonic wave added warp sizing.
Background technology
Can sizing be to weave the important procedure in engineering, be smoothed out for weaving, the height of weaving efficiency and final
The quality of product quality plays vital effect.Currently, except a slightly strand, high twist yarn and some deformations of a little part
The warp thread of silk is not required to starching and can be directly used for outside weaving, and other forms warp thread is required for starching.Warp sizing is improved and can improved
Its weavability, makes that yarn is phozy during weaving cotton cloth, few broken end, produces the fabric of high-quality.
Ultrasonic technology is increasingly extensive in the application of field of textiles in recent years, such as in textile desizing processes, application
Ultrasonic technology can accelerate the expanded of textile sizing film and depart from, so as to improve the desizing efficiency of fabric；In bleaching process, surpass
The cavitation of sound wave can be such that medicament is fully contacted with fiber, improve bleaching efficiency；Additionally, ultrasound wave is in kiering, washing, dye
The links such as normal complexion Final finishing also have application, to improve product quality, ensure production safety and equipment safety operation, and reduction is produced into
This, improve production efficiency especially has potential ability.
But application report of the ultrasonic technology in warp sizing is few, as textile process during crucial work
Sequence, both at home and abroad to the existing longer history of research of warp sizing technique.The axle continued to use except tradition countershaft " soaking paste mode "
Outside starching, solvent sizing, foam starching etc. are have also appeared.High-pressure Sizing, prewetting sizing are have also appeared in recent years, cold starching, dragged
The New Sizing method such as paddle starching.These researchs reduce slurry consumption, reduce environmental pollution, save to improving starch finishing effect
Sizing costses aspect has a certain effect, but also generally existing relatively costly, complex process equipment, the adaptation of product limited etc.
Shortcoming, and mostly still in the exploratory experiment stage.Therefore need exploitation a kind of to reducing textile mills' production cost, sizing energy
The significant new sizing technique of consumption, lifting Environmental Protection Level, improve product quality.
The content of the invention
The present invention provides a kind of method of ultrasonic wave added warp sizing, it is therefore intended that solve existing method for sizing generally existing
The problem of the shortcomings of relatively costly, complex process equipment, poor product quality, the limited adaptation of product.
The present invention is adopted the following technical scheme that：
A kind of method of ultrasonic wave added warp sizing, comprises the following steps：（1）By a plurality of ultrasonic oscillator arrays in submergence roller
Spaced on the length direction of stock tank and friendship between the stock tank outer bottom of underface, and the ultrasonic oscillators of adjacent two row
Staggered arrangement is arranged；（2）It is 25KHz to 45KHz to make a plurality of ultrasonic oscillators produce frequency range by supersonic generator, in stock tank
Power density scope on width is the supersonic vibration of 200W/m to 700W/m；（3）Serosity is imported in stock tank, to warp thread
Carry out starching and form sizing.
Further, the serosity is the Oxytarch serosity that solid content is 6% to 10%, and the warp thread is 30tex to 40tex
Quality Pure Cotton Yarn Production, the frequency of the supersonic vibration is 28KHz, and the power density on stock tank width is 300W/m.
Further, the serosity is that solid content is 8% Oxytarch serosity, and the warp thread is the Quality Pure Cotton Yarn Production of 34.5tex.
Further, the serosity is esterification starch, polyvinyl alcohol serosity that solid content is 7% to 11%, the warp thread
For the polyester cotton blended yarn of 20tex to 30tex, the frequency of the supersonic vibration is 30KHz, and the power on stock tank width is close
Spend for 560W/m.
Further, the serosity is esterification starch, polyvinyl alcohol serosity that solid content is 9%, and the warp thread is
The polyester cotton blended yarn of 24tex.
Further, the serosity is composite modified starch, crylic acid ester mixture serosity that solid content is 8% to 12%, described
Warp thread is the viscose blended yarn of washing of 25tex to 35tex, and the frequency of the supersonic vibration is 25KHz, on stock tank width
Power density is 700W/m.
Further, the serosity is composite modified starch, crylic acid ester mixture serosity that solid content is 10.2%, above-mentioned
Warp thread washs viscose blended yarn for 30tex's.
From the above-mentioned description to the invention, the invention has the advantages that：
The present invention is comprised the following steps：（1）By stock tank outer bottom of a plurality of ultrasonic oscillator arrays immediately below submergence roller, and
And it is spaced on the length direction of stock tank and be staggered between the ultrasonic oscillator of adjacent two row；（2）By ultrasound wave
Generator makes a plurality of ultrasonic oscillators produce frequency range for 25KHz to 45KHz, the power density on stock tank width
Scope is the supersonic vibration of 200W/m to 700W/m；（3）Serosity is imported in stock tank, starching is carried out to warp thread and sizing is formed.
The supersonic vibration that ultrasonic oscillator is produced is acted on serosity through stock tank base plate with sizing process；During slashing technique,
This certain frequency reduces slurry viscosity with the ultrasound wave of power density by cavitation effect, and improves leaching of the serosity to warp thread
Permeability energy, makes serosity preferably be impregnated with to the inside of warp thread, so as to improve final sizing properties.
The present invention has the advantage that compared to traditional method for sizing：（1）Due to the cavitation of ultrasound wave, in starching
Serosity can be promoted in journey to the moistening of yarn, coating and permeate, it is higher upper so as in the case of identical solid content, obtain
Slurry rate；（2）The sizing surface obtained using the present invention forms more complete serous coat, and properties are superior to traditional starching side
Method, therefore the solid content of serosity can moderately be reduced using the present invention, so as to save raw material；（3）Process is simple to operate, energy
Consumption is with low cost, is adapted to industrialized production and application.
Specific embodiment
The specific embodiment of the present invention is illustrated below.
A kind of method of ultrasonic wave added warp sizing, comprises the following steps：（1）By a plurality of ultrasonic oscillator arrays in leaching
Do not have spaced on the length direction of stock tank between the stock tank outer bottom immediately below roller, and the ultrasonic oscillator of adjacent two row
And be staggered；（2）It is 25KHz to 45KHz to make a plurality of ultrasonic oscillators produce frequency range by supersonic generator,
Power density scope on stock tank width is the supersonic vibration of 200W/m to 700W/m；（3）Serosity is imported in stock tank, it is right
Warp thread carries out starching and forms sizing.
Embodiment one
A kind of method of ultrasonic wave added warp sizing, comprises the following steps：（1）By a plurality of ultrasonic oscillator arrays in submergence roller
Spaced on the length direction of stock tank and friendship between the stock tank outer bottom of underface, and the ultrasonic oscillators of adjacent two row
Staggered arrangement is arranged；（2）It is 30KHz to make a plurality of ultrasonic oscillators produce frequency by supersonic generator, on stock tank width
Power density for 300W/m supersonic vibration；（3）The Oxytarch serosity that solid content is 6% to 10% is imported in stock tank, it is right
The Quality Pure Cotton Yarn Production of 30tex to 40tex carries out starching and forms sizing.Preferably：Above-mentioned serosity is that solid content is 8% oxidation
Farinaceous size, above-mentioned warp thread is the Quality Pure Cotton Yarn Production of 34.5tex.
Compared with traditional method for sizing, the sizing formed using this method is more preferable, and the sizing rate of sizing is improved by 13.35%
To 15.53%, slashing strength is improved to 303.54cN by 275.78cN, and the average abrasion resistance of sizing is improved to 50 times by 38 times.
Embodiment two
A kind of method of ultrasonic wave added warp sizing, comprises the following steps：（1）By a plurality of ultrasonic oscillator arrays in submergence roller
Spaced on the length direction of stock tank and friendship between the stock tank outer bottom of underface, and the ultrasonic oscillators of adjacent two row
Staggered arrangement is arranged；（2）It is 30KHz to make a plurality of ultrasonic oscillators produce frequency range by supersonic generator, in stock tank width side
Power density upwards is the supersonic vibration of 560W/m；（3）By esterification starch, polyvinyl alcohol that solid content is 7% to 11%
Serosity is imported in stock tank, is carried out starching to the polyester cotton blended yarn of 20tex to 30tex and is formed sizing.Preferably：It is above-mentioned
Serosity is esterification starch, polyvinyl alcohol serosity that solid content is 9%, and above-mentioned warp thread is the polyester cotton blended yarn of 24tex.
Compared with traditional method for sizing, the sizing formed using this method more preferably, the sizing rate of sizing by 7.54% improve to
9.53%, slashing strength is improved to 408.07 by 380.12cN, and the average abrasion resistance of sizing is improved to 60 times by 45 times.
Embodiment three
A kind of method of ultrasonic wave added warp sizing, comprises the following steps：（1）By a plurality of ultrasonic oscillator arrays in submergence roller
Spaced on the length direction of stock tank and friendship between the stock tank outer bottom of underface, and the ultrasonic oscillators of adjacent two row
Staggered arrangement is arranged；（2）It is 25KHz to make a plurality of ultrasonic oscillators produce frequency range by supersonic generator, in stock tank width side
Power density upwards is the supersonic vibration of 700W/m；（3）By 8% to 12% composite modified starch, crylic acid ester mixture serosity
In importing stock tank, is carried out by starching and sizing is formed for the viscose blended yarn of washing of 25tex to 35tex.Preferably：Above-mentioned slurry
Liquid is composite modified starch, crylic acid ester mixture serosity that solid content is 10.2%, and above-mentioned warp thread is viscose blended for washing for 30tex
Yarn.
Compared with traditional method for sizing, the sizing formed using this method more preferably, slashing strength by 569.9cN improve to
597.65cN, the average abrasion resistance of sizing is improved to 73 times by 56 times.
The specific embodiment of the present invention is above are only, but the design concept of the present invention is not limited thereto, it is all to utilize this
Design carries out the change of unsubstantiality to the present invention, all should belong to the row for invading the scope of the present invention.
Claims (7)
1. a kind of method of ultrasonic wave added warp sizing, it is characterised in that：Comprise the following steps：（1）A plurality of ultrasound wave are shaken
Submatrix is listed between the stock tank outer bottom immediately below submergence roller, and the ultrasonic oscillator of adjacent two row in the length direction of stock tank
Go up spaced and be staggered；（2）It is 25KHz to make a plurality of ultrasonic oscillators produce frequency range by supersonic generator
To 45KHz, the power density scope on stock tank width is the supersonic vibration of 200W/m to 700W/m；（3）Serosity is led
In entering stock tank, starching is carried out to warp thread and sizing is formed.
2. the method for a kind of ultrasonic wave added warp sizing according to claim 1, it is characterised in that：The serosity is containing solid
Rate is 6% to 10% Oxytarch serosity, and the warp thread is the Quality Pure Cotton Yarn Production of 30tex to 40tex, and the frequency of the supersonic vibration is
28KHz, the power density on stock tank width is 300W/m.
3. the method for a kind of ultrasonic wave added warp sizing according to claim 2, it is characterised in that：The serosity is containing solid
Rate is 8% Oxytarch serosity, and the warp thread is the Quality Pure Cotton Yarn Production of 34.5tex.
4. the method for a kind of ultrasonic wave added warp sizing according to claim 1, it is characterised in that：The serosity is containing solid
Rate is 7% to 11% esterification starch, polyvinyl alcohol serosity, the warp thread for 20tex to 30tex polyester cotton blended yarn, institute
The frequency for stating supersonic vibration is 30KHz, and the power density on stock tank width is 560 W/m.
5. the method for a kind of ultrasonic wave added warp sizing according to claim 1, it is characterised in that：The serosity is containing solid
Rate is 9% esterification starch, polyvinyl alcohol serosity, and the warp thread is the polyester cotton blended yarn of 24tex.
6. the method for a kind of ultrasonic wave added warp sizing according to claim 1, it is characterised in that：The serosity is containing solid
Rate is 8% to 12% composite modified starch, crylic acid ester mixture serosity, and the warp thread is viscose blended for washing for 25tex to 35tex
Yarn, the frequency of the supersonic vibration is 25KHz, and the power density on stock tank width is 700W/m.
7. the method for a kind of ultrasonic wave added warp sizing according to claim 1, it is characterised in that：The serosity is containing solid
Rate is 10.2% composite modified starch, crylic acid ester mixture serosity, and the warp thread washs viscose blended yarn for 30tex's.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611144597.2A CN106676880A (en) | 2016-12-13 | 2016-12-13 | Method for ultrasonic assistant warp sizing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611144597.2A CN106676880A (en) | 2016-12-13 | 2016-12-13 | Method for ultrasonic assistant warp sizing |
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| Publication Number | Publication Date |
|---|---|
| CN106676880A true CN106676880A (en) | 2017-05-17 |
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ID=58869129
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611144597.2A Pending CN106676880A (en) | 2016-12-13 | 2016-12-13 | Method for ultrasonic assistant warp sizing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107761411A (en) * | 2017-10-14 | 2018-03-06 | 江阴市红柳被单厂有限公司 | A kind of pre-treating technology of high branch cotton face fabric digit printing |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04316678A (en) * | 1991-04-12 | 1992-11-09 | Goou Kagaku Kogyo Kk | Warp sizing method |
| US5752302A (en) * | 1997-04-23 | 1998-05-19 | The United States Of America As Represented By The United States Department Of Energy | Method and apparatus for sizing and separating warp yarns using acoustical energy |
| CN102660848A (en) * | 2012-05-16 | 2012-09-12 | 东华大学 | Method for starching by utilizing ultrasonic waves |
| CN203373544U (en) * | 2013-07-16 | 2014-01-01 | 江苏美罗家用纺织品有限公司 | Textile ultrasonic treatment device |
-
2016
- 2016-12-13 CN CN201611144597.2A patent/CN106676880A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04316678A (en) * | 1991-04-12 | 1992-11-09 | Goou Kagaku Kogyo Kk | Warp sizing method |
| US5752302A (en) * | 1997-04-23 | 1998-05-19 | The United States Of America As Represented By The United States Department Of Energy | Method and apparatus for sizing and separating warp yarns using acoustical energy |
| CN102660848A (en) * | 2012-05-16 | 2012-09-12 | 东华大学 | Method for starching by utilizing ultrasonic waves |
| CN203373544U (en) * | 2013-07-16 | 2014-01-01 | 江苏美罗家用纺织品有限公司 | Textile ultrasonic treatment device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107761411A (en) * | 2017-10-14 | 2018-03-06 | 江阴市红柳被单厂有限公司 | A kind of pre-treating technology of high branch cotton face fabric digit printing |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170517 |
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