A kind of method for preparing isopropanol
Technical field
The present invention relates to a kind of method for preparing isopropanol, especially prepares the side of isopropanol as raw material with acetic acid and propylene
Method.
Background technology
Isopropanol, molecular formula (CH3)2CHOH, water white transparency volatile liquid has the smell mixed like ethanol and acetone,
Can with ethanol, ether, chloroform and water it is miscible.Isopropanol is a kind of organic solvent of function admirable, is widely used as shellac, nitro
The solvent of cellulose, alkaloid, rubber and grease etc..Isopropanol still produces the important intermediate of various organic compounds,
Can be used as the raw material of synthetic glycerine, isopropyl acetate and acetone etc., be also widely used as oil-fired antifreeze additive, be used for
The aspect such as automobile and aviation fuel.Additionally, isopropanol can also be used to manufacture bactericide, insecticide, cleaning agent and disinfection preservative
Deng it can be used alone, it is also possible to and other alcohol, surfactant are used in combination, in agricultural chemicals, electronics industry, medicine, coating, day
Have been widely used with the fields such as chemical industry and organic synthesis tool, exploitation prospect is wide.
The main method of production isopropanol is propylene hydration method, including two methods of direct hydration and indirect hydration.Wherein,
Propylene indirect hydration method be by propylene be dissolved in sulfuric acid solution occur esterification generate isopropyl acid sulphate and sulfuric acid two it is different
Propyl ester, then Jing hydrolysis be obtained thick isopropanol, most after Jing be refining to obtain highly purified isopropanol product.Due to " three wastes " pollution, if
The problems such as standby seriously corroded and high production cost, the method is gradually eliminated after the eighties in 20th century.
Propylene direct hydration method is to make propylene that hydration reaction directly to occur in the presence of a catalyst to generate isopropanol, is divided into gas
Phase direct hydration method, liquid phase direct hydration method and solution-air mixed phase hydration method.Gas phase direct hydration method is using phosphoric acid/kieselguhr
Catalyst, the method is employed to balancing unfavorable high-temperature low-pressure reaction bar to prevent phosphoric acid dissolution, needs from water is switched to gaseous state
Part, makes propylene conversion per pass low, and a large amount of unreacted propylene need to recycle, and energy consumption is big, and density of propylene has high demands;Liquid phase
Direct hydration method water alkene causes containing a large amount of water in crude product than big, and distillation heat consumption amount is big, and reaction pressure is too high, and equipment is thrown
Money is big;Solution-air mixed phase hydration method adopts strongly acidic ion-exchange resin catalyst, resin catalyst non-refractory, and temperature can not
More than 175 DEG C, and there is losing issue in resin catalyst, and the life-span is shorter.
CN103880591A discloses a kind of method that acetic acid and propylene prepare isopropanol and ethanol, and the method passes through vinegar
Acid and propylene addition reaction generate isopropyl acetate, it is purified after, then be hydrogenated to isopropanol in the presence of Cu series catalysts
And ethanol, the method flow process is complicated, and hydrogenation conditions are harsh, and running cost and energy consumption are higher.CN103980089A is described
For isopropanol and the technique of ethanol, using copper-based catalysts, crome metal, nickel etc. are helped isopropyl acetate Hydrogenation as catalyst
Agent, 150~300 DEG C of reaction temperature, there are severe reaction conditions in 4.0~10.0MPa of reaction pressure and catalyst environmental pollution is asked
Topic.
The content of the invention
For the deficiencies in the prior art, the present invention provides a kind of method for preparing isopropanol.The method is with acetic acid and propylene
For raw material, isopropyl acetate is generated by addition reaction, then in the presence of modified resin catalyst, reacted by catalytic distillation
Device hydrolysis generates isopropanol, and reaction process is simple, and mild condition and catalyst activity are stably and being capable of long-term operation.
The method for preparing isopropanol of the present invention, including following content:With acetic acid and propylene as reaction raw materials, it is being filled with
The continuous fixed bed reaction or continuous device of ion-exchange resin catalyst carries out addition reaction, and reacted material and water enter catalysis essence
Tower reboiler is evaporated, azeotropic vaporization rises to the catalytic rectifying tower conversion zone equipped with modified ion-exchange resin catalyst and is hydrolyzed
Reaction, adds a small amount of water, hydrolysate to be distillated by tower top in course of reaction to conversion zone top, it is purified after obtain isopropanol product
Product.
In the inventive method, the ion-exchange resin catalyst that addition reaction is used is the friendship of polystyrene highly acidic cation
Resin is changed, exchange capacity is 4.4~5.3mol/kg, and the mass content of water is 49%~53%, and wet apparent density is 0.75~0.95g/
Ml, wet true density is 1.1~1.3g/ml.
In the inventive method, the reaction condition of addition reaction is as follows:80~130 DEG C of reaction temperature, preferably 90~100
℃;Reaction pressure is 1~6MPa, preferably 3~5MPa;Olefin(e) acid mol ratio is 1:1~10:1, preferably 2:1~5:1;Acetic acid
It is 0.2~2h to the volume space velocity of catalyst-1, preferably 0.4~1h-1。
In the inventive method, the inflow of reboiler is 0.2 with the volume ratio of acetic acid inlet amount:1~1:1, preferably
0.4:1~0.8:1.
In the inventive method, catalytic distillation hydrolysis reaction condition is as follows:80~100 DEG C of reboiler temperature, preferably 85~
95 DEG C, 90~140 DEG C of conversion zone temperature, preferably 120~130 DEG C;Reaction pressure is normal pressure;Reflux ratio is 20%~50%, excellent
Elect 30%~40% as.
In the inventive method, the inflow at the top of conversion zone is 0.01 with the volume ratio of acetic acid inlet amount:1~0.1:1, it is excellent
Elect 0.05 as:1~0.08:1.
In the inventive method, described modified ion-exchange resin catalyst, preparation method is as follows:
(1)Ion exchange resin is washed with deionized into 3~5 times, every time 5~10 minutes;
(2)Put the resin after washing into capable vacuum drying;
(3)Then the aqueous solution of the resin soluble zinc salt for obtaining is processed, then with ammonia water titration to neutrality, it is scrubbed, dry
Modified ion-exchange resin catalyst is obtained after dry, roasting.
Said method, step(1)Described ion exchange resin is polystyrene storng-acid cation exchange resin, is exchanged
Capacity is 5.0~5.5mol/kg, and the mass content of water is 48%~51%, and wet apparent density is 0.77~0.91g/ml, wet true density
For 1.1~1.2g/ml.
Step(2)In baking temperature be 70~90 DEG C, drying time be 4~8h;Step(3)Middle soluble zinc salt is nitre
Sour zinc, zinc sulfate or zinc chloride, the mass percent concentration of the aqueous solution of soluble zinc salt is 10%~40%, preferably 15%~
30%;The aqueous solution processing procedure of soluble zinc salt is:A, resin being fitted in fine and closely woven steel wire mesh bag, mesh bag thickness is 1~
5mm, preferably 2~3mm, in being laid in ultrasonic vibrator;B, ultrasonic frequency vibratory be 50~60kHz under conditions of,
By the gas-liquid mixture of the aqueous solution of soluble zinc salt and nitrogen by atomizer sprayed resin, jet length is 0~2cm,
Preferably 0.5~1cm, injection pressure be 0.02~0.2MPa, preferably 0.05~0.1MPa, 1~4h of injecting time, preferably
2~3h;C and then again by the aqueous solution of resin soluble zinc salt supersaturation 0.5~1h of dipping.
Step(3)Described baking temperature is 70~90 DEG C, and drying time is 6~8h;Sintering temperature is 200~230 DEG C,
Roasting time is 6~8h.
The present invention has the advantage that compared with prior art:
(1)Catalytic distillation bottoms material is acetic acid, isopropyl acetate and water, and using the characteristic of its three-phase azeotropic acetic acid isopropyl is caused
Ester and water azeotropic rise to conversion zone, and hydrolyze in the presence of modified resin catalyst, and now isopropyl acetate is both azeotropic
Agent, is again reactant.The present inventor has found under study for action, in hydrolysis reaction, at the top of conversion zone plus such as a small amount of water simultaneously
Controlling its addition can break the azeotropic composition of water and isopropyl acetate so that hydrolysis is more abundant, improves reaction
Conversion ratio.
(2)Under Ultrasonic Conditions, with nitrogen and modified solution spray treatment catalyst, make small poly- in catalyst duct
Compound is blown, while inside the more uniform solid load duct of modified material, make catalyst have preferably activity and
Stability.
Specific embodiment
Lower mask body introduces the modifying process of ion-exchange resin catalyst of the present invention:First, by 50~100g highly acids sun
Ion exchange resin is washed with deionized 3~5 times, washes every time 5~10 minutes, and wash temperature is 50~70 DEG C, then 70
It is placed under conditions of~90 DEG C in vacuum drying chamber and is dried 6~8 hours.2nd, by dried storng-acid cation exchange resin
In being fitted into steel wire mesh bag, in being laid in ultrasonic vibrator, thickness is 2mm, with atomizer by certain density Zn (NO3)2·
6H2The O aqueous solution and nitrogen spray immersion resin under conditions of ultrasonic activation, jet length is 1~2cm, and injection pressure is
0.05~0.1MPa, injecting time is 1~2h.Three and then identical modified solution supersaturation impregnating resin, dip time is
1h, then with ammonia water titration to neutrality.4th, the condition after is washed resin according to step one is dried, then by dry tree
Fat roasting under conditions of 200~230 DEG C obtains modified ion-exchange resin catalyst in 6~8 hours.
The specific embodiment of the present invention is described in detail with reference to embodiment.In following examples and comparative example
If no special instructions, % is mass percent.Wave agitator model used in resin catalyst is modified, atomizer
Model JLN-G type high pressure micro-atomizing nozzle, purchases in Jining Jun Dou spraying apparatus Co., Ltd.It is ion-exchange resin catalyzed
Agent is purchased in Dandong Mingzhu Special Type Resin Co., Ltd..
The specific embodiment of the present invention is as follows:Addition reaction is carried out using continuous fixed-bed reactor, acetic acid is by inner
Watt micrometering pump is squeezed into, and propylene is squeezed into by high-pressure plunger pump, is reacted by beds after the mixing of two liquid phases, reaction life
Mixture into isopropyl acetate enters catalytic rectifying tower reboiler, and isopropyl acetate is hydrolyzed in catalytic rectifying tower conversion zone
Reaction generates isopropanol and distillates from tower top.
Embodiment 1
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 4 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 2mm, and in being laid in ultrasonic vibrator, vibration frequency is 59kHz, by quality hundred
Fraction is 20% Zn (NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 1cm, injection pressure
0.05MPa;c:Resin is impregnated into 1h with 200ml modified solutions, then with ammonia water titration to neutrality;d:In 90 DEG C of decentralizations after washing
In vacuum drying chamber be dried 6 hours, by dried ion exchange resin under conditions of 210 DEG C roasting 8 hours, that is, changed
Property ion-exchange resin catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30ml D005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic distillation
Carry out in tower, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 110 DEG C of conversion zone temperature, reflux ratio
30%, reboiler inflow and acetic acid input material volume ratio 0.5:1, inflow and acetic acid input material volume ratio 0.05 at the top of conversion zone:1,
Reaction result is shown in Table 1.
Embodiment 2
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 6 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 3mm, in being laid in ultrasonic vibrator, by the Zn that mass percent is 25%
(NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 2cm, injection pressure 0.08MPa;c:With
Resin is impregnated 1h by 200ml modified solutions, then with ammonia water titration to neutrality;d:Transfer in vacuum drying chamber at 90 DEG C after washing
Be dried 6 hours, by dried ion exchange resin under conditions of 220 DEG C roasting 8 hours, that is, obtain modified ion exchange tree
Fat catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30ml D005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic rectifying tower
In carry out, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 120 DEG C of conversion zone temperature, reflux ratio 35%,
Reboiler inflow and acetic acid input material volume ratio 0.5:1, inflow and acetic acid input material volume ratio 0.06 at the top of conversion zone:1, reaction
The results are shown in Table 1.
Embodiment 3
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 6 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 2mm, in being laid in ultrasonic vibrator, by the Zn that mass percent is 30%
(NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 1cm, injection pressure 0.05MPa;c:With
Resin is impregnated 1h by 200ml modified solutions, then with ammonia water titration to neutrality;d:Transfer in vacuum drying chamber at 90 DEG C after washing
Be dried 6 hours, by dried ion exchange resin under conditions of 220 DEG C roasting 8 hours, that is, obtain modified ion exchange tree
Fat catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30mlD005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic rectifying tower
In carry out, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 120 DEG C of conversion zone temperature, reflux ratio 35%,
Reboiler inflow and acetic acid input material volume ratio 0.8:1, inflow and acetic acid input material volume ratio 0.05 at the top of conversion zone:1, reaction
The results are shown in Table 1.
Embodiment 4
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 6 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 2mm, in being laid in ultrasonic vibrator, by the Zn that mass percent is 35%
(NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 2cm, injection pressure 0.08MPa;c:With
Resin is impregnated 1h by 200ml modified solutions, then with ammonia water titration to neutrality;d:Transfer in vacuum drying chamber at 90 DEG C after washing
Be dried 6 hours, by dried ion exchange resin under conditions of 220 DEG C roasting 8 hours, that is, obtain modified ion exchange tree
Fat catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30mlD005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic rectifying tower
In carry out, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 130 DEG C of conversion zone temperature, reflux ratio 35%,
Reboiler inflow and acetic acid input material volume ratio 0.8:1, inflow and acetic acid input material volume ratio 0.08 at the top of conversion zone:1, reaction
The results are shown in Table 1.
Embodiment 5
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 6 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 3mm, in being laid in ultrasonic vibrator, by the Zn that mass percent is 35%
(NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 1cm, injection pressure 0.08MPa;c:With
Resin is impregnated 1h by 200ml modified solutions, then with ammonia water titration to neutrality;d:Transfer in vacuum drying chamber at 90 DEG C after washing
Be dried 6 hours, by dried ion exchange resin under conditions of 230 DEG C roasting 8 hours, that is, obtain modified ion exchange tree
Fat catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30mlD005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic rectifying tower
In carry out, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 130 DEG C of conversion zone temperature, reflux ratio 35%,
Reboiler inflow and acetic acid input material volume ratio 0.8:1, inflow and acetic acid input material volume ratio 0.08 at the top of conversion zone:1, reaction
The results are shown in Table 1.
Embodiment 6
1st, modified ion-exchange resin catalyst is prepared:a:By 100 grams of polystyrene storng-acid cation exchange resins spend from
Sub- water washing 5 times, 10 minutes every time, is dried 6 hours in transferring vacuum drying chamber at 90 DEG C;b:By dried highly acid sun from
Sub-exchange resin is fitted in the thick steel wire mesh bags of 2mm, in being laid in ultrasonic vibrator, by the Zn that mass percent is 35%
(NO3)2The aqueous solution and nitrogen atomizer spray immersion 2 hours, jet length 2cm, injection pressure 0.08MPa;c:With
Resin is impregnated 1h by 200ml modified solutions, then with ammonia water titration to neutrality;d:Transfer in vacuum drying chamber at 90 DEG C after washing
Be dried 6 hours, by dried ion exchange resin under conditions of 230 DEG C roasting 8 hours, that is, obtain modified ion exchange tree
Fat catalyst.
2nd, addition reaction is carried out on continuous fixed bed reaction or continuous device, loads 30ml D005 type resin catalysts, reaction temperature
120 DEG C of degree, reaction pressure 3.0MPa, acetic acid volume space velocity 1.0h-1, olefin(e) acid mol ratio is 3:1;Hydrolysis is in catalytic rectifying tower
In carry out, load 200ml modified resin catalysts, 95 DEG C of tower bottom reboiler temperature, 130 DEG C of conversion zone temperature, reflux ratio 35%,
Reboiler inflow and acetic acid input material volume ratio 0.5:1, inflow and acetic acid input material volume ratio 0.1 at the top of conversion zone:1, reaction
The results are shown in Table 1.
Comparative example 1
The catalyst that catalytic distillation conversion zone is used is DNW type Ⅱ resin catalyst, and other conditions are same as Example 5, reaction
The results are shown in Table 1.
Comparative example 2
In course of reaction, control catalytic rectifying tower conversion zone top does not intake, and other conditions are same as Example 5, reaction result
It is shown in Table 1.
Comparative example 3
In course of reaction, inflow and acetic acid input material volume ratio 1 at the top of control catalytic rectifying tower conversion zone:1, other conditions and reality
Apply that example 5 is identical, reaction result is shown in Table 1.
Comparative example 4
The modifying process of the catalyst for using does not have vibration of ultrasonic wave and modification liquid and nitrogen mixing jetting process, only with routine
The method modified catalyst of supersaturation dipping, other conditions are same as Example 5, and reaction result is shown in Table 1.
The reaction result of the embodiment of table 1 and comparative example(Conversion ratio is calculated in mol with selective)
Note:Inflow 1 is reboiler inflow and acetic acid input material volume ratio;Inflow 2 is conversion zone top inflow and acetic acid
Input material volume ratio.