CN106673666A - Preparation method of high-hardness special ceramic - Google Patents

Preparation method of high-hardness special ceramic Download PDF

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CN106673666A
CN106673666A CN201611127457.4A CN201611127457A CN106673666A CN 106673666 A CN106673666 A CN 106673666A CN 201611127457 A CN201611127457 A CN 201611127457A CN 106673666 A CN106673666 A CN 106673666A
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ball milling
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邹健
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Sichuan Withub Zirconium Industry Co Ltd
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Sichuan Withub Zirconium Industry Co Ltd
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Abstract

The invention relates to the technical field of ceramic materials, in particular to a preparation method of high-hardness special ceramic. The method comprises the following steps of (a) mixing aluminum nitride, potassium feldspar, spodumene, bauxite, quartz and paraffin, ball grinding, adding ethanol and adding sodium hydroxide to obtain a ball grinding material; (b) sintering in an nitrogen atmosphere and filtering through a mesh sieve to obtain particles; (c) adding polyethylene glycol to ethanol, adding titanium dioxide, an oleic acid and manganese dioxide, spraying kaolin into the mixture, heating and crushing the mixture to obtain the particles; and (d) mixing the particles obtained in the step (b) and the particles obtained in the step (c), carrying out ball-grinding, melting, molding and annealing, carrying out nucleating and crystallizing treatment. The high-hardness special ceramic has the advantages of being high in hardness, not easy to atomize and extremely high in abrasive resistance, and the special ceramic product has longer service life, more stable structure and more excellent performance.

Description

A kind of preparation method of high rigidity special cermacis
Technical field
The present invention relates to technical field of ceramic material, and in particular to a kind of preparation method of high rigidity special cermacis.
Background technology
Special cermacis, also known as fine ceramics, classifies by its application function, can substantially be divided into high intensity, high temperature resistant and be combined Two big class of structural ceramicss and electrotechnical, electronic function ceramics.The inorganic material of special formula is added in ceramic batch, through 1360 Degree left and right high temperature sintering molding, so as to obtain reliable and stable antistatic performance, becomes a kind of new special ceramics, generally has One or more function, such as:The functions such as electricity, magnetic, light, heat, sound, chemistry, biology;And coupling function, such as piezoelectricity, thermoelectricity, electricity The functions such as light, acousto-optic, magneto-optic.
The different chemical composition of special cermacis and organizational structure determine its different special nature and function, such as high-strength Degree, high rigidity, high tenacity, corrosion-resistant, conductive, insulation, magnetic, printing opacity, quasiconductor and piezoelectricity, photoelectricity, electric light, acousto-optic, magnetic Light etc..As performance is special, this kind of ceramics can be applied to machinery, electronics, chemical industry, smelting as structural timber and functional material The aspects such as refining, the energy, medical science, laser, nuclear reaction, aerospace.Some developed countries, particularly Japan, the U.S. and West Europe state Family, in order to accelerate new technology revolution, is that material base is established in the development of new industry, puts into a large amount of human and material resources and financial resources are ground Study carefully exploitation special cermacis, therefore the development of special cermacis is very rapid, technically also have very big breakthrough.Special cermacis is in the modern times Industrial technology, the particularly status in high-tech, new technical field are increasingly important.The international market of beginning of this century special cermacis Scale is estimated to be up to 50,000,000,000 dollars, therefore many scientists prophesy:Scientific technological advance of the special cermacis in 21st century In, inherently occupy highly important status.It is more perfect that quality is finer and smoother, material is harder, surface is more wear-resisting etc. Special cermacis product be more exposed to the favor in market.
The content of the invention
It is an object of the present invention to propose that a kind of hardness is high, it is not pulverized easily, has the high rigidity Special clay of high wearability The preparation method of porcelain.
To achieve these goals, the technical solution used in the present invention is:
A kind of preparation method of high rigidity special cermacis, comprises the following steps:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.6-0.8 The ethanol of times weight portion, sends into 20-24 hour of ball milling in ball mill, adds sodium hydroxide, continuation 6-8 hour of ball milling, Obtain ball milling material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4-5 hour, take out and crush at 850-950 DEG C, 300 mesh sieves are crossed, granule is obtained;
C. the ethanol of 45-55 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, Stirring obtains mixed material, and Kaolin is crushed, and sprays into mixed material when stirring is seethed, is heated to 75-85 DEG C, persistently seethes Stir to ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 30-36 hour of ball milling, Jing 1900-2100 DEG C are founded, and molding is moved back Fire;Jing 850-950 DEG C coring 2-4 hours, then heat to 1000-1100 DEG C of Crystallizing treatment 10-12 hour again.
In step a, the weight portion of aluminium nitride is 40-50 parts, and the weight portion of potassium feldspar is 14-18 parts, the weight of spodumene Amount part is 25-31 parts, and the weight portion of bauxite is 6-10 parts, and the weight portion of quartz is 35-45 parts, and the weight portion of paraffin is 6-8 Part, the weight portion of sodium hydroxide is 4-6 parts.
In step c, the weight portion of Polyethylene Glycol is 3-5 parts, and the weight portion of titanium dioxide is 6-8 parts, the weight of Oleic acid Part is 3-5 parts, and the weight portion of manganese dioxide is 5-9 parts, and kaolinic weight portion is 15-25 parts.
As a result of above-mentioned technical proposal, the invention has the beneficial effects as follows:
The present invention has the advantages that hardness is high, is not pulverized easily, has high wearability, makes special cermacis product service life more Long, structure is more stable, and performance is more superior.
Specific embodiment
Embodiment 1
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.6 times heavy The ethanol of amount part, sends into 20 hours of ball milling in ball mill, adds sodium hydroxide, continues 6 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4 hours, takes out and crush, cross 300 at 850 DEG C Mesh sieve, obtains granule;
C. the ethanol of 45 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 75 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 30 hours of ball milling, 1900 DEG C of Jing are founded, molding, annealing;Jing again 850 DEG C of coring 2 hours, then heat to 1000 DEG C of Crystallizing treatments 10 hours.
Embodiment 2
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.7 times heavy The ethanol of amount part, sends into 22 hours of ball milling in ball mill, adds sodium hydroxide, continues 7 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4 hours, takes out and crush, cross 300 at 900 DEG C Mesh sieve, obtains granule;
C. the ethanol of 50 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 80 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 33 hours of ball milling, 2000 DEG C of Jing are founded, molding, annealing;Jing again 900 DEG C of coring 3 hours, then heat to 1050 DEG C of Crystallizing treatments 11 hours.
Embodiment 3
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.8 times heavy The ethanol of amount part, sends into 24 hours of ball milling in ball mill, adds sodium hydroxide, continues 8 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 5 hours, takes out and crush, cross 300 at 950 DEG C Mesh sieve, obtains granule;
C. the ethanol of 55 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 85 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 36 hours of ball milling, 2100 DEG C of Jing are founded, molding, annealing;Jing again 950 DEG C of coring 4 hours, then heat to 1100 DEG C of Crystallizing treatments 12 hours.
Embodiment 4
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.6 times heavy The ethanol of amount part, sends into 20 hours of ball milling in ball mill, adds sodium hydroxide, continues 6 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4 hours, takes out and crush, cross 300 at 850 DEG C Mesh sieve, obtains granule;
C. the ethanol of 45 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 75 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 30 hours of ball milling, 1900 DEG C of Jing are founded, molding, annealing;Jing again 850 DEG C of coring 2 hours, then heat to 1000 DEG C of Crystallizing treatments 10 hours.
In step a, the weight portion of aluminium nitride is 40 parts, and the weight portion of potassium feldspar is 14 parts, and the weight portion of spodumene is 25 parts, the weight portion of bauxite is 6 parts, and the weight portion of quartz is 35 parts, and the weight portion of paraffin is 6 parts, the weight of sodium hydroxide Part is 4 parts.
In step c, the weight portion of Polyethylene Glycol is 3 parts, and the weight portion of titanium dioxide is 6 parts, and the weight portion of Oleic acid is 3 parts, the weight portion of manganese dioxide is 5 parts, and kaolinic weight portion is 15 parts.
Embodiment 5
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.7 times heavy The ethanol of amount part, sends into 22 hours of ball milling in ball mill, adds sodium hydroxide, continues 7 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4 hours, takes out and crush, cross 300 at 900 DEG C Mesh sieve, obtains granule;
C. the ethanol of 50 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 80 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 33 hours of ball milling, 2000 DEG C of Jing are founded, molding, annealing;Jing again 900 DEG C of coring 3 hours, then heat to 1050 DEG C of Crystallizing treatments 11 hours.
In step a, the weight portion of aluminium nitride is 45 parts, and the weight portion of potassium feldspar is 16 parts, and the weight portion of spodumene is 28 parts, the weight portion of bauxite is 8 parts, and the weight portion of quartz is 40 parts, and the weight portion of paraffin is 7 parts, the weight of sodium hydroxide Part is 5 parts.
In step c, the weight portion of Polyethylene Glycol is 4 parts, and the weight portion of titanium dioxide is 7 parts, and the weight portion of Oleic acid is 4 parts, the weight portion of manganese dioxide is 7 parts, and kaolinic weight portion is 20 parts.
Embodiment 6
As a kind of preferred embodiment of the present invention, present embodiment discloses a kind of preparation method of high rigidity special cermacis, bag Include the composition of following weight portion:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.8 times heavy The ethanol of amount part, sends into 24 hours of ball milling in ball mill, adds sodium hydroxide, continues 8 hours of ball milling, obtains ball milling Material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 5 hours, takes out and crush, cross 300 at 950 DEG C Mesh sieve, obtains granule;
C. the ethanol of 55 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, stir Mix and obtain mixed material, Kaolin is crushed, mixed material is sprayed into when stirring is seethed, be heated to 85 DEG C, persistently seethe stirring To ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 36 hours of ball milling, 2100 DEG C of Jing are founded, molding, annealing;Jing again 950 DEG C of coring 4 hours, then heat to 1100 DEG C of Crystallizing treatments 12 hours.
In step a, the weight portion of aluminium nitride is 50 parts, and the weight portion of potassium feldspar is 18 parts, and the weight portion of spodumene is 31 parts, the weight portion of bauxite is 10 parts, and the weight portion of quartz is 45 parts, and the weight portion of paraffin is 8 parts, the weight of sodium hydroxide Part is 6 parts.
In step c, the weight portion of Polyethylene Glycol is 5 parts, and the weight portion of titanium dioxide is 8 parts, and the weight portion of Oleic acid is 5 parts, the weight portion of manganese dioxide is 9 parts, and kaolinic weight portion is 25 parts.
Embodiment described above only expresses the specific embodiment of the application, and its description is more concrete and detailed, but and Therefore the restriction to the application protection domain can not be interpreted as.It should be pointed out that for one of ordinary skill in the art For, on the premise of conceiving without departing from technical scheme, some deformations and improvement can also be made, these belong to this The protection domain of application.

Claims (3)

1. a kind of preparation method of high rigidity special cermacis, it is characterised in that comprise the following steps:
A. by aluminium nitride, potassium feldspar, spodumene, bauxite, quartz, paraffin mixing, ball milling is crossed 200 mesh sieves, adds 0.6-0.8 The ethanol of times weight portion, sends into 20-24 hour of ball milling in ball mill, adds sodium hydroxide, continuation 6-8 hour of ball milling, Obtain ball milling material;
B. the ball milling feed powder for a steps being obtained is broken, under nitrogen atmosphere, calcines 4-5 hour, take out and crush at 850-950 DEG C, 300 mesh sieves are crossed, granule is obtained;
C. the ethanol of 45-55 weight portions is taken, Polyethylene Glycol is added, is stirred to dissolving, is added titanium dioxide, Oleic acid, manganese dioxide, Stirring obtains mixed material, and Kaolin is crushed, and sprays into mixed material when stirring is seethed, is heated to 75-85 DEG C, persistently seethes Stir to ethanol evaporating completely, crush, cross 300 mesh sieves, obtain granule;
D. the granule mixing for obtaining step b and step c, 30-36 hour of ball milling, Jing 1900-2100 DEG C are founded, and molding is moved back Fire;Jing 850-950 DEG C coring 2-4 hours, then heat to 1000-1100 DEG C of Crystallizing treatment 10-12 hour again.
2. the preparation method of a kind of high rigidity special cermacis according to claim 1, it is characterised in that:In step a The weight portion of aluminium nitride is 40-50 parts, and the weight portion of potassium feldspar is 14-18 parts, and the weight portion of spodumene is 25-31 parts, aluminum vitriol The weight portion of soil is 6-10 parts, and the weight portion of quartz is 35-45 parts, and the weight portion of paraffin is 6-8 parts, the weight portion of sodium hydroxide For 4-6 parts.
3. the preparation method of a kind of high rigidity special cermacis according to claim 1, it is characterised in that:In step c The weight portion of Polyethylene Glycol is 3-5 parts, and the weight portion of titanium dioxide is 6-8 parts, and the weight portion of Oleic acid is 3-5 parts, manganese dioxide Weight portion be 5-9 parts, kaolinic weight portion be 15-25 parts.
CN201611127457.4A 2016-12-09 2016-12-09 Preparation method of high-hardness special ceramic Pending CN106673666A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108911714A (en) * 2018-07-25 2018-11-30 贵州大学 A kind of preparation method of titanium dioxide-high-content aluminium oxide ceramics
CN117887152A (en) * 2024-03-14 2024-04-16 潍坊顺福昌橡塑有限公司 Tire belt rubber composition and preparation method thereof

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CN104355649A (en) * 2014-10-29 2015-02-18 安徽省皖捷液压科技有限公司 Special ceramics for nozzle and preparation method for special ceramics

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CN104355649A (en) * 2014-10-29 2015-02-18 安徽省皖捷液压科技有限公司 Special ceramics for nozzle and preparation method for special ceramics

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* Cited by examiner, † Cited by third party
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CN108911714A (en) * 2018-07-25 2018-11-30 贵州大学 A kind of preparation method of titanium dioxide-high-content aluminium oxide ceramics
CN117887152A (en) * 2024-03-14 2024-04-16 潍坊顺福昌橡塑有限公司 Tire belt rubber composition and preparation method thereof

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Application publication date: 20170517