CN106673659A - Al4Si2C5 powder material and preparation method thereof - Google Patents
Al4Si2C5 powder material and preparation method thereof Download PDFInfo
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- CN106673659A CN106673659A CN201710014146.5A CN201710014146A CN106673659A CN 106673659 A CN106673659 A CN 106673659A CN 201710014146 A CN201710014146 A CN 201710014146A CN 106673659 A CN106673659 A CN 106673659A
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- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
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Abstract
The invention relates to an Al4Si2C5 powder material and a preparation method thereof. The technical scheme of the Al4Si2C5 powder material comprises steps as follows: 35wt%-38wt% of Al2O3 powder, 21wt%-26wt% of SiO2 powder and 37wt%-43wt% of a C source are taken as raw materials, mixed uniformly and dried, and a mixed material is obtained; the mixed material is subjected to mechanical pressing, a product is put in a high-temperature carbon tube furnace and reacts in the argon atmosphere at the temperature of 1,600-1,900 DEG C for 0.5-6 h, then a reaction product is naturally cooled, and the Al4Si2C5 powder material is obtained, wherein the C source is one of graphite, carbon black and coke; the content of Al2O3 in the Al2O3 powder is higher than or equal to 98wt%, and granularity is smaller than or equal to 200 mu m; the content of SiO2 in the SiO2 powder is higher than or equal to 98wt%, and granularity is smaller than or equal to 200 mu m; the content of C in the C source is higher than or equal to 98wt%, and granularity is smaller than or equal to 200 mu m; pressure intensity for mechanical pressing is 20-35 Mpa. The Al4Si2C5 powder material and the preparation method thereof have the characteristics of being low in cost and suitable for industrial production, the prepared Al4Si2C5 powder material is high in purity, and grain growth and development are good.
Description
Technical field
The invention belongs to double carbide technical field.More particularly to a kind of Al4Si2C5Powder body material and preparation method thereof.
Background technology
Al4Si2C5Material has that high heat conduction, high abrasion resistance strength, thermal capacity are big, low-density, high-temperature mechanics intensity are big, low grade fever
The characteristic such as the coefficient of expansion and long service life, as carbon containing refractory antioxidant efficiently and with the function of selfreparing,
Fabulous application prospect is shown in fire resisting material field.
Inoue(Inoue Z,Inomata Y,Tanaka H,et al.X-ray crystallographic data on
aluminum silicon carbide,α-Al4SiC4and Al4Si2C5[J].Journal of Materials Science,
1980,15(3):575-580.) utilize Al4C3It is raw material with SiC, 1900 DEG C of Jing is thermally treated resulting in Al under an argon atmosphere4Si2C5
Powder.Hashimoto(Yokokawa H,Fujishige M,Ujiie S,et al.Phase relations
associated with the aluminum blast furnace:Aluminum oxycarbide melts and Al-
C-X (X=Fe, Si) liquid alloys [J] .Metallurgical Transactions B, 1987,18 (2):433-
444.) adopt Al4SiC4It is raw material with SiC, Jing hot pressed sinterings are obtained Al under an argon atmosphere4Si2C5(1900 DEG C and 60MPa).
Though the product prepared by these methods has respective advantage, the artificial-synthetic material of high cost is required for, Al is limited4Si2C5's
Research and its application.
The content of the invention
It is contemplated that overcoming prior art defect, it is therefore an objective to provide a kind of low cost and be suitable to industrialized production
Al4Si2C5The preparation method of powder body material.The Al prepared with the method4Si2C5Powder body material purity is high and Grain growth is good
It is good.
For achieving the above object, the technical solution used in the present invention is:With the alumina powder of 35~38wt%, 21~
The carbon source of the silicon dioxide powder and 37~43wt% of 26wt% is raw material, and mix homogeneously, drying obtain compound;Again will be described
Mixture machine is molded, inserts in high temperature carbon shirt-circuiting furnace, and 0.5~6h is reacted under the conditions of argon gas atmosphere and 1600 DEG C~1900 DEG C,
Natural cooling, obtains final product Al4Si2C5Powder body material.
The carbon source is the one kind in graphite, white carbon black and coke.
The Al of the alumina powder2O3Content >=98wt%, granularity≤200 μm.
The SiO of the silicon dioxide powder2Content >=98wt%, granularity≤200 μm.
C content >=the 98wt% of the carbon source, granularity≤200 μm.
The pressure of the mechanical pressing is 20~35Mpa.
The present invention compared with prior art, with advantages below:
1. using carbon source as reducing agent, in course of reaction, carbon source is by life to the reduction of metal-oxide to the present invention
Complete into carbon monoxide.As the chemical affinity of carbon and oxygen is directly proportional to reaction temperature, reaction temperature is more than 1600 DEG C
When carbon source can almost reduce any oxide, relative to the high cost of simple substance raw material, carbon source and metal-oxide cost compared with
It is low, while carbon source wide material sources.Therefore this specific embodiment prepares Al using carbon reduction method4Si2C5The process is simple of powder body material
And low cost.
2. the Al that prepared by the present invention4Si2C5The purity of powder body material is high, does not have other dephasigns to generate;Al4Si2C5Powder body
The sharpness of border of material grains is in step-like, and surface is smooth, and grain growth is good.In addition, Al prepared by the present invention4Si2C5Powder body
Material grains are in hexagonal flake pattern, and well, sharpness of border, grain surface are more smooth for grain growth, and particle diameter is about 100 ± 20 μ
M, crystal edge is in step-like.Al prepared by the present invention4Si2C5Powder body material can improve the problem of carbon oxidation, improve carbon containing
The anti-slag and oxidation resistance of refractory material, lifts the smelting level of clean steel.
Therefore, the characteristics of present invention has low cost and is suitable to industrialized production, prepared Al4Si2C5Powder body material is pure
Degree is high and Grain growth is good.
Description of the drawings
Fig. 1 is a kind of Al prepared by the present invention4Si2C5The XRD spectrum of powder body material;
Fig. 2 is Al shown in Fig. 14Si2C5The SEM pictures of powder body material.
Specific embodiment
In conjunction with specific embodiment, the invention will be further described, not the restriction to its protection domain.
To avoid repeating, first will be the raw material Unify legislation involved by this specific embodiment as follows, no longer go to live in the household of one's in-laws on getting married in embodiment
State:
The Al of the alumina powder2O3Content >=98wt%, granularity≤200 μm.
The SiO of the silicon dioxide powder2Content >=98wt%, granularity≤200 μm.
C content >=the 98wt% of the carbon source, granularity≤200 μm.
Embodiment 1
A kind of Al4Si2C5Powder body material and preparation method thereof.With the alumina powder of 35~36wt%, 21~24wt% two
The carbon source of silica powder and 41~43wt% is raw material, and mix homogeneously, drying obtain compound;Again by the mixture machine pressure
Molding, inserts in high temperature carbon shirt-circuiting furnace, and 4~6h is reacted under the conditions of argon gas atmosphere and 1600 DEG C~1800 DEG C, and natural cooling is obtained final product
To Al4Si2C5Powder body material.
In the present embodiment:The carbon source is graphite;The pressure of the mechanical pressing is 30~35Mpa.
Embodiment 2
A kind of Al4Si2C5Powder body material and preparation method thereof.With the alumina powder of 36~37wt%, 22~25wt% two
The carbon source of silica powder and 39~41wt% is raw material, and mix homogeneously, drying obtain compound;Again by the mixture machine pressure
Molding, inserts in high temperature carbon shirt-circuiting furnace, and 2~4h is reacted under the conditions of argon gas atmosphere and 1650 DEG C~1850 DEG C, and natural cooling is obtained final product
To Al4Si2C5Powder body material.
In the present embodiment:The carbon source is coke;The pressure of the mechanical pressing is 25~30Mpa.
Embodiment 3
A kind of Al4Si2C5Powder body material and preparation method thereof.With the alumina powder of 37~38wt%, 23~26wt% two
The carbon source of silica powder and 37~39wt% is raw material, and mix homogeneously, drying obtain compound;Again by the mixture machine pressure
Molding, inserts in high temperature carbon shirt-circuiting furnace, 0.5~2h of reaction under the conditions of argon gas atmosphere and 1700 DEG C~1900 DEG C, natural cooling, i.e.,
Obtain Al4Si2C5Powder body material.
In the present embodiment:The carbon source is white carbon black;The pressure of the mechanical pressing is 20~25Mpa.
This specific embodiment compared with prior art, with advantages below:
1. this specific embodiment is using carbon source as reducing agent, reduction of the carbon source to metal-oxide in course of reaction
It is by generating carbon monoxide completing.As the chemical affinity of carbon and oxygen is directly proportional to reaction temperature, reaction temperature exists
When more than 1600 DEG C, carbon source can almost reduce any oxide, relative to the high cost of simple substance raw material, carbon source and metal oxidation
The cost of thing is relatively low, while carbon source wide material sources.Therefore this specific embodiment prepares Al using carbon reduction method4Si2C5Powder body material
Process is simple and low cost.
2. Fig. 1 is a kind of Al prepared by embodiment 34Si2C5The XRD spectrum of powder body material;Fig. 2 is Al shown in Fig. 14Si2C5
The SEM figures of powder body material.As seen from Figure 1:Prepared Al4Si2C5Powder body material only has Al4Si2C5Corresponding diffraction maximum, does not have
The diffraction maximum for having other things corresponding;Al4Si2C5The sharpness of border of powder body material crystal grain is in step-like, and surface is more smooth, crystal grain
Well-grown.As seen from Figure 2:Prepared Al4Si2C5, in hexagonal flake pattern, grain growth is good for powder body material crystal grain,
Sharpness of border, grain surface are smooth, about 100 ± 20 μm of particle diameter, and crystal edge is in step-like.Prepared by this specific embodiment
Al4Si2C5The purity of powder body material is high, does not have other dephasigns to generate.Prepared Al4Si2C5Powder body material can improve carbon
The problem of element oxidation, improves the anti-slag and oxidation resistance of carbon containing refractory, lifts the smelting level of clean steel.
Therefore, the characteristics of this specific embodiment has low cost and is suitable to industrialized production, prepared Al4Si2C5Powder
Body material purity is high and Grain growth is good.
Claims (6)
1. a kind of Al4Si2C5The preparation method of powder body material, its technical scheme is:With the alumina powder of 35 ~ 38wt%, 21 ~
The carbon source of the silicon dioxide powder and 37 ~ 43wt% of 26wt% is raw material, and mix homogeneously, drying obtain compound;Again by the mixing
Material mechanical pressing, inserts in high temperature carbon shirt-circuiting furnace, and 0.5 ~ 6h is reacted under the conditions of argon gas atmosphere and 1600 DEG C ~ 1900 DEG C, naturally cold
But, obtain final product Al4Si2C5Powder body material;
The carbon source is the one kind in graphite, white carbon black and coke.
2. Al according to claim 14Si2C5The preparation method of powder body material, it is characterised in that the Al of the alumina powder2O3
Content >=98wt%, granularity≤200 μm.
3. Al according to claim 14Si2C5The preparation method of powder body material, it is characterised in that the silicon dioxide powder
SiO2Content >=98wt%, granularity≤200 μm.
4. Al according to claim 14Si2C5The preparation method of powder body material, it is characterised in that the C content of the carbon source >=
98wt%, granularity≤200 μm.
5. Al according to claim 14Si2C5The preparation method of powder body material, it is characterised in that the pressure of the mechanical pressing
For 20 ~ 35Mpa.
6. a kind of Al4Si2C5Powder body material, it is characterised in that the Al4Si2C5Powder body material is according in claim 1 ~ 5
Al described in any one4Si2C5Al prepared by the preparation method of powder body material4Si2C5Powder body material.
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CN112159230A (en) * | 2020-09-17 | 2021-01-01 | 北京科技大学 | Preparation method of large-size aluminum carbo-silicate and method for improving high-temperature performance of magnesia carbon brick based on addition of large-size aluminum carbo-silicate |
Citations (3)
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CN102320847A (en) * | 2011-08-17 | 2012-01-18 | 武汉科技大学 | Al4SiC4-Al4Si2C5 refractory material and preparation method thereof |
CN105314635A (en) * | 2015-12-07 | 2016-02-10 | 武汉科技大学 | High-purity titanium carbide powder and preparation method thereof |
CN105819880A (en) * | 2016-05-10 | 2016-08-03 | 武汉科技大学 | Alumina-carbon-based flow distributing opening and preparing method thereof |
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2017
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CN102320847A (en) * | 2011-08-17 | 2012-01-18 | 武汉科技大学 | Al4SiC4-Al4Si2C5 refractory material and preparation method thereof |
CN105314635A (en) * | 2015-12-07 | 2016-02-10 | 武汉科技大学 | High-purity titanium carbide powder and preparation method thereof |
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Non-Patent Citations (1)
Title |
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余超: ""Al-C-X(X=Si,O,B)三元碳化物的制备、性能与应用"", 《中国博士学位论文全文数据库 工程科技Ⅰ辑》 * |
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CN112159230A (en) * | 2020-09-17 | 2021-01-01 | 北京科技大学 | Preparation method of large-size aluminum carbo-silicate and method for improving high-temperature performance of magnesia carbon brick based on addition of large-size aluminum carbo-silicate |
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