CN106672979A - Device and method for continuously preparing silicane and disilane through magnesium silicide method - Google Patents

Device and method for continuously preparing silicane and disilane through magnesium silicide method Download PDF

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CN106672979A
CN106672979A CN201510753956.3A CN201510753956A CN106672979A CN 106672979 A CN106672979 A CN 106672979A CN 201510753956 A CN201510753956 A CN 201510753956A CN 106672979 A CN106672979 A CN 106672979A
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reactor
filter
outlet
liquefied ammonia
drier
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CN106672979B (en
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鲍坚斌
鲍坚仁
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Lanhe Technology Shanghai Co ltd
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Yueyang Gaogui New Material Co Ltd
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Abstract

The invention discloses a method for continuously preparing silicane and disilane through a magnesium silicide method. According to the method, flowing liquid ammonia is utilized as a reaction medium, magnesium silicide or silicon-magnesium alloy and ammonium chloride finish reaction in medium flow. The invention further discloses a device for continuously preparing the silicane and the disilane through the magnesium silicide method. The method and the device can achieve the purpose of generating the silicane and the disilane gas stably, continuously and safely.

Description

The apparatus and method that a kind of magnesium silicide method continuously prepares monosilane and disilane
Technical field
The present invention relates to magnesium silicide method prepares monosilane and disilane technique.More particularly, to a kind of silicon Change the apparatus and method that magnesium processes continuously prepare monosilane and disilane.
Background technology
Traditionally, the technique that magnesium silicide method prepares silane is all step, and this is because development one is continuous There are many difficulties in the magnesium silicide method technique of operation.
On the one hand, there is gas, liquid, solid three-phase simultaneously in the reaction.Gas phase includes that product silane mixture is (main To include monosilane and disilane) and byproduct hydrogen gas, this several person can occur when air is run into spontaneous combustion from It is quick-fried.Liquid phase is reaction medium liquefied ammonia, and its saturated vapour pressure is high, excitant is strong, strong toxicity, while also having The danger of blast.When the presence of this air-liquid two-phase causes to prepare monosilane and disilane using the reaction, Sealing property requirement to the equipment of reaction system is very high.And the magnesium silicide or Si-Mg alloy in the reaction Reactant and magnesium chloride hexammoniates such as (silicon-magnesium alloy, United States Patent (USP)s US4808392) All it is solid phase Deng accessory substance, this solid material and product can carry out generation resistance to reaction, therefore should Reaction will have good solid-liquid mass transfer.More importantly, in order to realize the reuse to liquefied ammonia and to six ammonia chlorine The thermal decomposition for changing magnesium is reclaimed, and needs to separate in the accessory substances such as magnesium chloride hexammoniate and reaction medium liquefied ammonia, and this is just needed Want reaction system that there is reliable liquid-solid separation device.
Chinese patent CN101798085A has done a good try, and this application adopts plural serial stage autoclave Silane reactor preparing silane, by the way that the control of every stage reactor is improved into silane in different reaction temperatures Gas production.But because this application needs to combine multiple tank reactors, using multigroup condenser, scrubbing tower, Pump etc. is produced with suspension, operation is complicated, realizes that difficulty is big.Material from leakage, gas-liquid between simultaneous reactions device Two-phase has that caused security of system is still present, and does not consider separation of solid and liquid problem.
The recoverying and utilizing method of Chinese patent CN101928013A ammonia in slurry of silane generator, by by silicon Alkane generator slurry be placed on can by wabbler mechanism in the Filter dryer for longitudinally rotate certain angle come Control the motion of suspension and filter cake to realize filtering the switching with dry run.But, for a pressure Container and its connecting pipe, if continually rotating it, then the sealing property of the device certainly will be required very It is good, the leakage of the silane to prevent liquefied ammonia and be dissolved in liquefied ammonia.Even if sealing property reaches requirement, repeatedly After rotation, unavoidably occur that sealing property declines, this will bring hidden to the safety problem of staff Suffer from.
Therefore, also it is not carried out No leakage, can continuously producing silicon under an increased pressure in prior art Alkane, and continuously by magnesium chloride hexammoniate and Ammonia separation and by the device and technique of liquefied ammonia recycling use.
The content of the invention
It is an object of the present invention to provide a kind of magnesium silicide method continuously prepares the side of monosilane and disilane Method.
Further object is that providing a kind of magnesium silicide method continuously prepares monosilane and disilane Device.
Magnesium silicide method prepares the fundamental reaction formula of silane:
Mg2Si+4NH4Cl+8NH3=2Mg (NH3)6Cl2+SiH4
2Mg2Si+8NH4Cl+16NH3=4Mg (NH3)6Cl2+Si2H6+H2
It is appreciated that when using Si-Mg alloy, reacting the accessory substance for generating and also having in addition to magnesium chloride hexammoniate Other chloride by-products.
The present invention adopts following technical proposals:
A kind of method that magnesium silicide method continuously prepares monosilane and disilane, comprises the following steps:
Liquefied ammonia is squeezed into reactor from wet tank with circulating pump;
By the mixture of magnesium silicide or Si-Mg alloy and ammonium chloride it is continuous, be homogeneously added into reactor;
Mixture starts reaction after contacting with liquefied ammonia, generate monosilane and disilane mixture and six ammonia chlorinations The accessory substances such as magnesium;
Monosilane and disilane mixture discharge reactor, are received by gas reception device, obtain thick first silicon Alkane and b silane gas;
After the accessory substances such as the magnesium chloride hexammoniate of generation are with liquefied ammonia outflow reactor, using filter by liquefied ammonia with The accessory substances such as magnesium chloride hexammoniate are separated, and liquefied ammonia returns to after cooling wet tank.
A kind of method that magnesium silicide method continuously prepares monosilane and disilane, comprises the following steps:
The mixed liquor of liquefied ammonia and ammonium chloride is squeezed into reactor from wet tank with circulating pump;
By magnesium silicide or Si-Mg alloy it is continuous, be homogeneously added into reactor;
Magnesium silicide or Si-Mg alloy start reaction after contacting with mixed liquor, generate monosilane and disilane mixing The accessory substance such as thing and magnesium chloride hexammoniate;
Monosilane and disilane mixture discharge reactor, are received by gas reception device, obtain thick first silicon Alkane and b silane gas;
After the accessory substances such as the magnesium chloride hexammoniate of generation are with liquefied ammonia outflow reactor, using filter by liquefied ammonia with The accessory substances such as magnesium chloride hexammoniate are separated, and liquefied ammonia mixes after cooling with ammonium chloride, are formed and are returned to after mixed liquor Wet tank.
Addition magnesium silicide or Si-Mg alloy powder can be eliminated by the way of prefabricated ammonium chloride liquefied ammonia mixed liquor The putty phenomenon being likely to occur when end and ammonium chloride mixt.
" Si-Mg alloy " in the present invention, refer to those in order to increase disilane yield and synthesize include non-magnesium Si-Mg alloy in the Si-Mg alloy of non-element silicon, such as United States Patent (USP) US4808392.Because silicon magnesium is closed The synthetic method of gold is identical with the synthetic method of magnesium silicide, and form is also all micro-solid powder, therefore at this The using method of Si-Mg alloy is also identical with the using method of magnesium silicide in invention.
The present invention using circulating pump control liquefied ammonia by with the liquefied ammonia that flow as reaction medium, being flowed so that Magnesium silicide or Si-Mg alloy and ammonium chloride complete reaction in medium flow field so that the reaction has good consolidating Liquid mass transfer;The gaseous product of generation is received by gas reception device, and security of system is high;Using filter Continuously by the accessory substances such as magnesium chloride hexammoniate and Ammonia separation, the continuous operation of magnesium silicide method is realized.Meanwhile, Several equipment due to only needing fixation, equipment investment is few, simple to operate.
Further, when raw material is magnesium silicide, the accessory substance is magnesium chloride hexammoniate, and methods described is also Including:Ammonia will be resolved into the accessory substance magnesium chloride hexammoniate after Ammonia separation, ammonia condensation forms liquefied ammonia, Wet tank is returned to after cooling or is mixed with ammonium chloride, to be formed and return to wet tank after mixed liquor.Separate The water capacity of magnesium chloride hexammoniate afterwards is generally less than 50%.Preferably, employing can realize from room temperature to The drier of 300-450 DEG C of thermograde processes magnesium chloride hexammoniate.It is highly preferred that the drier is spiral shell Rotation blade tube drier, including:Housing, axle, blade;The axle is arranged in housing;The oar Leaf is arranged on axle;The propeller blade tube drier has feed(raw material)inlet, product gas outlet and consolidates Body product exit;Top to the end of the propeller blade tube drier has from room temperature to 300-450 DEG C Thermograde;The product gas outlet, feed(raw material)inlet are arranged adjacent to the top of the drier, institute The end for stating the neighbouring drier of solid product outlet is arranged.Now, magnesium chloride solids material and ammonia Do convective motion.Magnesium chloride solids material is descending to high-temperature region, and the free ammonia of absorption volatilizees first, Ran Houpei Ammonia of the position on magnesium chloride hexammoniate progressively decomposes in drier.And ammonia is up to low-temperature space, high-temperature Ammonia heats solid material, can so greatly save the thermal energy consumption of drier.In described drier Gas pressure (- 0.1) -2MPa (gauge pressure, similarly hereinafter), preferably (- 0.1) -1.6MPa.
Further, the gas reception device includes backflow column scrubber and the first condenser;The first silicon Alkane and disilane mixture discharge reactor, Jing backflow column scrubber washings and the cooling of the first condenser, silane Most ammonia in mixture is removed, and obtains thick monosilane and b silane gas.Low chilling temperature Ammonia can be caused, and as far as possible obtaining condensation returns to reactor, but disilane can be caused to liquefy if temperature is too low (condensing temperature under normal pressure is -14.5 DEG C) and stay in reactor.
Preferably, the time of staying of the reaction mass in liquefied ammonia is 0.1-10h;More preferably 0.1-3h.Stop The time is stayed to refer to the time of staying of the solid mixture of magnesium silicide or Si-Mg alloy powder and ammonium chloride in liquefied ammonia Or the time of staying of magnesium silicide or Si-Mg alloy powder in the mixed liquor of liquefied ammonia and ammonium chloride, that is, react The time of contact of material (magnesium silicide or Si-Mg alloy and ammonium chloride) is 0.1-10h;More preferably 0.1-3h.
Preferably, the concentration of ammonium chloride is 1-30%, preferably 5-25%.
Preferably, the purity of the liquefied ammonia is higher than 99.9%;More preferably purity is higher than 99.999%.Using height The liquefied ammonia of purity is to ensure the yield of silane.Liquefied ammonia is used as reaction medium, wherein most harmful impurity Mainly water.Because the presence of water can cause to react produces useless hydrogen, rather than silane.
Producing one possible mechanism of hydrogen is:
Mg2Si+4NH4Cl+8NH3+3H2O=2Mg (NH3)6Cl2+H2SiO3+4H2↑,
Therefore, the presence of water can reduce the yield of silane.
Qi Hongxiang, Wang Kang, chemical industry and engineering technology, 2013,34 (2), 37-40 reports generation hydrogen Another possible mechanism:
NH4Cl+H2O=HCl+NH3·H2O,
Mg2Si+4HCl+8NH3=2Mg (NH3)6Cl2+Si+2H2↑,
NH3·H2O=NH3+H2O,
According to this principle, the harm of the presence of water is just bigger.
Preferably, the pressure in the reactor is 0-2MPa, preferably 0.8-1.6MPa;The liquid Pressure in storage tank is 0-0.8MPa.
Preferably, the temperature in the wet tank is (- 30)-(- 10) DEG C.This temperature is than existing Technology temperature improves, and can greatly reduce the requirement to refrigeration machine, and the raising of reaction temperature is favourable In the synthesis of disilane.
Further, the temperature control in the reactor is between -50 DEG C of (- 40).In the reactor Reaction may be at isothermal temperature condition or the alternating temperature temperature conditionss for gradually heating up.Preferably, reactor Interior reaction is under alternating temperature temperature conditionss.Alternating temperature temperature conditionss are preferably:Material is advanced along in reactor Direction heat up, and for gradient increased temperature.It is highly preferred that the direction advanced along material in reactor, reaction Device temperature raises 30-60 DEG C.Most preferably, reactor top temperature is (- 30)-(- 10) DEG C, is reacted Device terminal temperature is 20-40 DEG C.Compared to isothermal temperature condition, alternating temperature temperature conditionss have the following advantages:Instead Answer device top corresponding to the new magnesium silicide for adding or the ammonium chloride of Si-Mg alloy powder and high concentration, relatively low rises Beginning temperature causes reaction to be unlikely to excessively violent;And in reactor end, higher reaction temperature correspond to compared with Low reactant concentration, can cause reaction to carry out more complete so that the yield of monosilane and disilane is protected Hold more than 90%;Meanwhile, the presence of thermograde causes reaction speed to accelerate on the whole, improves list The yield of position equipment.
Because the reaction that magnesium silicide method prepares silane is an exothermic reaction, in the pressure condition that the present invention is selected Under, the liquefied ammonia in reactor is not vaporized substantially, the temperature of liquefied ammonia with the carrying out of reaction in reactor along The direction that material is advanced progressively raises naturally.It is different with the rate of charge of magnesium silicide or Si-Mg alloy according to liquefied ammonia, The intensification degree of liquefied ammonia suspension is different.It was found that, feeding intake when liquefied ammonia and magnesium silicide or Si-Mg alloy During than higher than 15, the thermograde that the reaction carried out in reactor is voluntarily produced is less than normal, at this moment can be using anti- The outer concurrent heating of device is answered to realize thermograde.
Preferably, the weight ratio of ammonium chloride and magnesium silicide or Si-Mg alloy is 2.8-6 in reactor:1.Chlorination Ammonium and magnesium silicide theory rate of charge are 2.8, it is done so that may be such that reaction is incomplete, reaction speed It is partially slow, so control ammonium chloride is suitably excessive.Excessive chloride leach in liquefied ammonia, big portion therein Branch is circulated with liquefied ammonia, realizes recycling;Can adsorb on a small quantity on accessory substance filter residue, the chlorination of absorption Ammonium decomposes vaporization under this high-temperature:NH4Cl=NH3+ HCl, with ammonia after cooling, becomes chlorination again Ammonium:NH3+ HCl=NH4Cl, chloride leach is recycled in liquefied ammonia into ammonia tank.Concrete During enforcement, generally suitably add ammonium chloride in initial period, 2.8 ratio is remained close to after system stability Charging.
The present invention also provides a kind of device for being applicable to said method:
A kind of magnesium silicide method continuously prepares the device of monosilane and disilane, including:
Wet tank, circulating pump, reactor, filter, cooler, solid feed pot and gas are received Device;
Reactor has the outlet of liquid inlet, solid inlet, gas vent and suspension;
Filter has suspension inlet, liquid outlet and sludge outlet;
The outlet Jing circulating pumps of wet tank are connected with the liquid inlet of reactor;
Solid feed pot is connected with the solid inlet of reactor;
The gas vent of reactor is connected with gas reception device;
The suspension outlet of reactor is connected with the suspension inlet of filter;
The liquid outlet of filter is connected with the entrance of cooler;
The outlet of cooler is connected with the entrance of wet tank.
Further, the gas reception device includes backflow column scrubber and the first condenser;Backflow washing The entrance of post is connected with the gas vent of reactor, and outlet is connected with the first condenser.
Further, described device also includes drier and the second condenser;
Drier has the outlet of feed(raw material)inlet, product gas outlet and solid product;
The feed(raw material)inlet of drier is connected with the sludge outlet of filter, and product gas outlet and second is condensed The entrance of device is connected;
The outlet of the second condenser is connected with the entrance of wet tank.
Preferably, the drier is propeller blade tube drier, may be simply referred to as tube drier, spiral shell Rotation blade dryer or blade dryer, including housing, the axle being arranged in housing, be arranged on axle Blade, with the outlet of feed(raw material)inlet, product gas outlet and solid product.The side of axle is provided with magnetic force drive Dynamic device, axle Jing magnetic driving equipments drive.Top to the end tool of the propeller blade tube drier The thermograde having from room temperature to 300-450 DEG C.The product gas outlet, feed(raw material)inlet set adjacent to top Put, the solid product outlet adjacent end is arranged.The propeller blade tube drier is in hull outside It is provided with heater.Because making, temperature control or during using needing, propeller blade tube drier is divided into two Section or multi-stage series composition, each section of diameter and material may be the same or different, and drier segmentation does not change The foundation of temperature gradient.
Preferably, the solid product outlet of the drier is connected with magnesium chloride storage tank.
Preferably, described device also includes filter residue tank;The sludge outlet phase of the entrance of filter residue tank and filter Even, outlet is connected with the feed(raw material)inlet of drier.
Further, described device also includes:Ammonium chloride liquefied ammonia prefabricated tanks;The outlet of the second condenser It is connected with the entrance of ammonium chloride liquefied ammonia prefabricated tanks, the outlet of ammonium chloride liquefied ammonia prefabricated tanks and entering for wet tank Mouth is connected.
Further, described device also includes self-conveyor feed;Solid feed pot Jing self-conveyor feeds with it is anti- The solid inlet for answering device is connected.Self-conveyor feed can ensure that magnesium silicide or Si-Mg alloy powder or Mixture with ammonium chloride is continuous for it, be homogeneously added into reactor.
Further, the reactor is tubular reactor, preferably horizontal tube, vertical pipe type, coil pipe Formula or U-shaped tubular reactor.Further, the reactor be without stirring tubular reactor or Tubular reactor with stirring.Preferably, because making or using needing, tubular reactor being divided into two sections Or multi-stage series composition, each section of diameter, structure and agitating mode may be the same or different, reactor Segmentation does not change the selection of temperature parameter.
Preferably, the pressure in the reactor is 0-2MPa, preferably 0.8-1.6MPa;The liquid Pressure in storage tank is 0-0.8MPa.
Preferably, the temperature in the wet tank is (- 30)-(- 10) DEG C.Pressure in wet tank Power is corresponding with the pressure of the gas vent of filter.Pressure is at the suspension inlet of filter 0.8-1.6MPa, gas outlet pressure is 0-0.8MPa.
Further, the reactor outside is provided with external heat exchanger.External heat exchanger is provided with heat transferring medium and enters Mouth and heat transferring medium outlet, heat transferring medium entrance is positioned close to the side of the outlet of reactor, and heat exchange is situated between Matter outlet is positioned close to the side of the entrance of reactor.
Further, the reactor is provided with least one radial agitator, including the first shaft and The radial direction stirring vane being arranged on the first shaft.When several radial agitators are provided with, with each Radial agitator is boundary, and the external heat exchanger is made up of several sections, and there is each section respective heat exchange to be situated between Matter entrance and heat transferring medium are exported.
Further, axial agitator is provided with the reactor, including the second shaft and is arranged on the Axial stirring vane on two shafts.
Further, the filter is using the pressure reduction between reactor and wet tank as filtration power. Preferably, the filter is continuous filter, to realize continuous solid-liquor separation.It is more preferably continuous Pressing filter or screw extrusion filter.Most preferably, the continuous pressing filter is pressurization rotation Filter;Particularly Barrate type filter, rotary drum type filter or collar plate shape filter.The filter In filter medium be preferably 10-1000 mesh stainless (steel) wires.When reactor is the tubular type with axial agitator Reactor, and the filter for pressurization rotary filter when, the stirring of tubular reactor and filter Rotation can adopt same magnetically-actuated source.The rotating speed phase that the rotating speed and filter of reactor stirring is rotated It is same or different.If both rotating speeds are different, by adding speed changer both rotating speeds can be made consistent.Instead The combination for answering device and filter is installed to enable to complete to react the suspension for obtaining and directly filtered, fully The pressure carried using material.
Further, in described device, power is magnetically-actuated.
Beneficial effects of the present invention are as follows:
1st, the inventive method constructs the medium of the liquefied ammonia circulation as reaction of a flowing, magnesium silicide or silicon Magnesium alloy and ammonium chloride complete reaction in medium flow field, can stablize, continuously produce monosilane and second silicon Alkane gas, the accessory substance separating and recovering such as liquefied ammonia and magnesium chloride hexammoniate after the completion of reaction is realized real continuous Magnesium silicide method prepare monosilane and disilane technique.
2nd, device of the invention is closed-loop technique, and without environmental pollution, system is safer, improves silicon The quality of alkane.
Description of the drawings
The specific embodiment of the present invention is described in further detail below in conjunction with the accompanying drawings.
Fig. 1 is the schematic device of the present invention;
Fig. 2 is the tubular reactor schematic diagram without stirring;
Fig. 3 is the tubular reactor schematic diagram with radial direction stirring;
Fig. 4 is the tubular reactor schematic diagram with axially stirring;
Fig. 5 is to be raised by the thermogenetic temperature of reaction and the graph of a relation between liquefied ammonia and magnesium silicide charge ratio;
Fig. 6 is the optimizing technology parameters of the present invention;
Fig. 7 is the schematic diagram of the propeller blade tube drier with blade.
Specific embodiment
In order to be illustrated more clearly that the present invention, the present invention is done into one with reference to preferred embodiments and drawings The explanation of step.Similar part is indicated with identical reference in accompanying drawing.Those skilled in the art It should be appreciated that following specifically described content is illustrative and be not restrictive, should not be limited with this Protection scope of the present invention.
As shown in figure 1, the magnesium silicide method for the present invention continuously prepares the device 200 of monosilane and disilane, Including:
Wet tank 210, circulating pump 220, reactor 230, filter 240, cooler 250, solid Feed pot 260, self-conveyor feed 262, gas reception device 273 are (including backflow column scrubber 270 and the One condenser 272), filter residue tank 280, the condenser 284 of propeller blade tube drier 282 and second;
Reactor 230 has the outlet of liquid inlet, solid inlet, gas vent and suspension;
Filter 240 has suspension inlet, liquid outlet and sludge outlet;
The outlet Jing circulating pumps 220 of wet tank 210 are connected with the liquid inlet of reactor 230;
The Jing self-conveyor feeds 262 of solid feed pot 260 are connected with the solid inlet of reactor 230;
The entrance of backflow column scrubber 270 is connected with the gas vent of reactor 230, and outlet is condensed with first Device 272 is connected;The outlet of the first condenser 272 is provided with pressure valve 274, for controlling the first condenser 272 pressure;
The suspension outlet of reactor 230 is connected with the suspension inlet of filter 240;
The liquid outlet of filter 240 is connected with the entrance of cooler 250;
The outlet of cooler 250 is connected with the entrance of wet tank 210;
Drier 282 has feed(raw material)inlet 2822, product gas outlet 2823 and solid product outlet 2824, The entrance of filter residue tank 280 is connected with the sludge outlet of filter 240, the raw material of outlet and drier 282 Entrance is connected, and the product gas outlet of drier 282 is connected with the entrance of the second condenser 284;Second The outlet of condenser 284 is connected with the entrance of wet tank 210.The solid product outlet of drier 282 It is connected with magnesium chloride storage tank 286.
In another embodiment, described device also includes:Ammonium chloride liquefied ammonia prefabricated tanks 212;Second is cold The outlet of condenser 284 is connected with the entrance of ammonium chloride liquefied ammonia prefabricated tanks 212, ammonium chloride liquefied ammonia prefabricated tanks 212 Outlet be connected with the entrance of wet tank 210.
The reactor 230 is tubular reactor, preferably horizontal tube, vertical pipe type, coiled or U Type tubular reactor.Pressure in reactor 230 is 0-2MPa, preferably 0.8-1.6MPa;Liquid is stored up Pressure in tank 210 is 0-0.8MPa.Temperature in wet tank 210 is (- 30)-(- 10) DEG C. Pressure in wet tank 210 is corresponding with the pressure of the gas vent of filter 240.Filter it is outstanding Supernatant liquid pressure at inlet is 0.8-1.6MPa, and gas outlet pressure is 0-0.8MPa.
As shown in Fig. 2 the outside of reactor 230 is provided with external heat exchanger 231.External heat exchanger 231 is provided with and changes Thermal medium entrance 232 and heat transferring medium outlet 233, heat transferring medium entrance 232 is positioned close to reactor The side of 230 outlet, heat transferring medium outlet 233 is positioned close to the side of the entrance of reactor 230. 290 represent liquefied ammonia or liquefied ammonia and ammonium chloride mixed liquor.292 represent magnesium silicides or Si-Mg alloy powder or Person its mixture with ammonium chloride.294 represent the accessory substance such as liquefied ammonia and magnesium chloride hexammoniate and unreacted chlorine Change the suspension of ammonium.
As shown in figure 3, reactor 230 is provided with least one radial agitator 235, including the first stirring Axle 234 and the radial direction stirring vane 236 being arranged on the first shaft 234.Radially stir when several are provided with When mixing device 235 (235 ', 235 "), and each agitator 235 (235 ', 235 ") stir including first respectively The radial direction mixed axle 234 (234 ', 234 ") and be arranged on the first shaft 234 (234 ', 234 ") is stirred Mix blade 236 (236 ', 236 ").With each radial agitator as boundary, the external heat exchanger is by several Section heat exchanger 231 (231 ', 231 ", 231 " ') composition, there is each section respective heat transferring medium to enter Mouthfuls 232 (232 ', 232 ", 232 " ') and heat transferring medium export 233 (233 ', 233 ", 233 " ').
As shown in figure 4, being provided with axial agitator 237, including the second shaft in the reactor 230 238 and the axial stirring vane 239 that is arranged on the second shaft 238.
Radial agitator 235 and axial agitator 237 are magnetically-actuated.
The filter 240 using the pressure reduction between reactor 230 and wet tank 210 as filter power, Filter 240 is preferably magnetically-actuated.Preferably, the filter 240 is continuous filter, with reality Existing continuous solid-liquor separation.More preferably continuous pressing filter or screw extrusion filter.Most preferably, The continuous pressing filter is pressurization rotary filter;Particularly Barrate type filter, rotary drum type are filtered Machine or collar plate shape filter.Filter medium in the filter 240 is preferably 10-1000 mesh stainless steels Net.When reactor 230 is the tubular reactor with axial agitator 237, and the filter 240 For pressurize rotary filter when, the stirring of tubular reactor 230 and the rotation of filter 240 can be adopted Same magnetically-actuated source.Reactor 230 stirring rotating speed it is identical with the rotating speed that filter 240 is rotated or It is different.If both rotating speeds are different, by adding speed changer both rotating speeds can be made consistent.Reactor 230 Install to enable to complete to react the suspension for obtaining with the combination of filter 240 and directly filter, fully The pressure carried using material.
As shown in fig. 7, be the structural representation of propeller blade tube drier 282, including housing 2821, The axle 288 being arranged in housing, the blade 289 being arranged on axle 288.The side of axle 288 is provided with magnetic force Driving means 287, axle Jing magnetic driving equipments drive.The top of the propeller blade tube drier 282 There is the thermograde from room temperature to 300-450 DEG C to end.The product gas outlet 2823, raw material enters Mouth 2822 is arranged adjacent to top, and the solid product exports 2824 adjacent ends and arranges.The screw Blade tube type drier 282 is provided with heater 283 in hull outside, so as to realize from room temperature to 300-450 DEG C of thermograde.296 represent magnesium chloride hexammoniate filter residue.297 represent ammonia.298 represent chlorine Change magnesium.
Wet tank 210 is used for depositing the liquefied ammonia or the second condenser 284 of the outflow of cooler 250 and flows Ammonium chloride and the mixture of liquefied ammonia that the liquefied ammonia for going out or ammonium chloride liquefied ammonia prefabricated tanks 212 flow out.Liquid The opposite side of the outlet of storage tank 210 is provided with ammonia excretion valve 214.
Circulating pump 220 is used for for liquid squeezing into the high reactor 230 of pressure from the low wet tank 210 of pressure It is interior.Circulating pump 220 can select any 0.8MPa that can produce with the pump of seaming chuck.Preferably, it is described Circulating pump be positive displacement circulating pump, more preferably magnetically-actuated vane pump (being also called sliding-vane pump, ammonia pump), Membrane pump.Magnetically-actuated can be completely isolated with air by reaction unit, realizes the zero leakage of gas phase and liquid phase.
During using the device of the present invention continuously to prepare monosilane and disilane, there are two kinds of implementations.
Embodiment 1
Liquid in wet tank 210 is liquefied ammonia, is comprised the following steps:
1) to whole device first with nitrogen displacement three times, then replaced three times with ammonia.
2) liquefied ammonia is squeezed into tubular reactor 230 from wet tank 210 by circulating pump 220, liquid The direction flow forward that ammonia is advanced along material in reactor 230, through filter 240 and cooler 250, Wet tank 210 is eventually passed back to, to set up a liquefied ammonia circulation.The purity of liquefied ammonia is higher than 99.9%;It is more excellent Purity is selected to be higher than 99.999%.
3) solid mixture of magnesium silicide or Si-Mg alloy and ammonium chloride is entered into spiral shell by solid feed pot 260 (the rate of charge 2.8-6 of ammonium chloride and magnesium silicide or Si-Mg alloy in rotation charger 262:, and Jing spirals 1) Charger 262 enters reactor 230.
4) in the presence of liquefied ammonia, magnesium silicide or Si-Mg alloy and ammonium chloride start reaction, in reactor 230 The middle generation accessory substance such as monosilane and disilane mixture and magnesium chloride hexammoniate.Reaction mass is in liquefied ammonia The time of staying is 0.1-10h;More preferably 0.1-3h.Reactor top temperature is (- 30)-(- 10) DEG C, Reactor terminal temperature is 20-40 DEG C.Pressure in reactor is 0.8-1.6MPa;In the wet tank Pressure be 0-0.8MPa, temperature be (- 30)-(- 10) DEG C.Monosilane and disilane mixture are gas Phase, the gas vent of reacted device 230 enters backflow column scrubber 270 and washs, and the first condensers of Jing 272 Cooling, obtains thick monosilane and b silane gas.It is the accessory substances such as the magnesium chloride hexammoniate of generation, unreacted Ammonium chloride enters filter 240 with the suspension outlet of the reacted device 230 of suspension that liquefied ammonia is formed together.
5) process through filter 240, the accessory substance such as liquefied ammonia and magnesium chloride hexammoniate is separated, liquefied ammonia and unreacted Ammonium chloride Jing cooler 250 cooling after enter wet tank 210 in.The accessory substances such as magnesium chloride hexammoniate enter In entering filter residue tank 280.When raw material is magnesium silicide, only have magnesium chloride hexammoniate, six ammonia chlorinations in accessory substance Enter in propeller blade tube drier 282 after magnesium, magnesium chloride and ammonia, ammonia are resolved into wherein Into in the second condenser 284, it is condensed into after liquefied ammonia and enters wet tank 210.Magnesium chloride enters magnesium chloride In storage tank 286.
Jing is tested, and the gross production rate of monosilane and disilane is more than 90%.According in synthesis Si-Mg alloy powder The species of the non-magnesium non-silicon metals added when last and the difference of amount, the yield of disilane is in 1-40% scopes It is interior.
Embodiment 2
Liquid in wet tank 210 is the mixed liquor of liquefied ammonia and ammonium chloride, is comprised the following steps:
1) to whole device first with nitrogen displacement three times, then replaced three times with ammonia.
2) liquefied ammonia and ammonium chloride mix first in ammonium chloride liquefied ammonia prefabricated tanks 212, by circulating pump 220 Mixed liquor is squeezed into tubular reactor 230 from wet tank 210, mixed liquor is along reactor 230 The direction flow forward that middle material is advanced, through filter 240 and cooler 250, eventually passes back to liquid storage Tank 10, to set up a liquefied ammonia circulation.The purity of liquefied ammonia is higher than 99.9%;More preferably purity is higher than 99.999%.
3) magnesium silicide or Si-Mg alloy powder enter (chlorine in self-conveyor feed 262 from solid feed pot 260 Change the rate of charge 2.8-6 of ammonium and magnesium silicide or Si-Mg alloy:1), and Jing self-conveyor feeds 262 enter reaction Device 230.
4) in the presence of liquefied ammonia, magnesium silicide or Si-Mg alloy and ammonium chloride start reaction, in reactor 230 The middle generation accessory substance such as monosilane and disilane mixture and magnesium chloride hexammoniate.Reaction mass is in liquefied ammonia The time of staying is 0.1-10h;More preferably 0.1-3h.Reactor top temperature is (- 30)-(- 10) DEG C, Reactor terminal temperature is 20-40 DEG C.Pressure in reactor is 0.8-1.6MPa;In the wet tank Pressure be 0-0.8MPa, temperature be (- 30)-(- 10) DEG C.Monosilane and disilane mixture are gas Phase, the gas vent of reacted device 230 enters backflow column scrubber 270 and washs, and the first condensers of Jing 272 Cooling, obtains thick monosilane and b silane gas.It is the accessory substances such as the magnesium chloride hexammoniate of generation, unreacted Ammonium chloride enters filter 240 with the suspension outlet of the reacted device 230 of suspension that liquefied ammonia is formed together.
5) process through filter 240, the accessory substance such as liquefied ammonia and magnesium chloride hexammoniate is separated, liquefied ammonia and unreacted Ammonium chloride Jing cooler 250 cooling after enter wet tank 210 in.The accessory substances such as magnesium chloride hexammoniate enter In entering filter residue tank 280.When raw material is magnesium silicide, only have magnesium chloride hexammoniate, six ammonia chlorinations in accessory substance Enter in propeller blade tube drier 282 after magnesium.Magnesium chloride hexammoniate resolve into wherein magnesium chloride and Ammonia, ammonia is entered in the second condenser 284, is condensed into after liquefied ammonia and is entered ammonium chloride solution ammonia prefabricated tanks 212. Magnesium chloride is entered in magnesium chloride storage tank 286.It is appreciated that in this kind of mode, also including and ammonium chloride solution The connected ammonium chloride storage tank of ammonia prefabricated tanks 212.
Jing is tested, and the gross production rate of monosilane and disilane is more than 90%.According in synthesis Si-Mg alloy powder The species of the non-magnesium non-silicon metals added when last and the difference of amount, the yield of disilane is in 1-40% scopes It is interior.
Obviously, the above embodiment of the present invention is only intended to clearly illustrate example of the present invention, and It is not the restriction to embodiments of the present invention, for those of ordinary skill in the field, Can also make other changes in different forms on the basis of described above, here cannot be to all Embodiment be exhaustive, it is every to belong to the obvious change that technical scheme is extended out Change or change the row still in protection scope of the present invention.

Claims (23)

1. a kind of method that magnesium silicide method continuously prepares monosilane and disilane, it is characterised in that include with Lower step:
Liquefied ammonia is continuously squeezed into reactor from wet tank;
The mixture of magnesium silicide or Si-Mg alloy and ammonium chloride is added continuously in reactor;
Mixture starts reaction after contacting with liquefied ammonia, generate monosilane and disilane mixture and accessory substance;
Monosilane and disilane mixture discharge reactor, are received by gas reception device;
Accessory substance is separated liquefied ammonia with accessory substance using filter with liquefied ammonia outflow reactor, and liquefied ammonia Jing is cold But wet tank is returned to afterwards.
2. a kind of method that magnesium silicide method continuously prepares monosilane and disilane, it is characterised in that include with Lower step:
The mixed liquor of liquefied ammonia and ammonium chloride is continuously squeezed into reactor from wet tank;
Magnesium silicide or Si-Mg alloy are added continuously in reactor;
Magnesium silicide or Si-Mg alloy start reaction after contacting with mixed liquor, generate monosilane and disilane mixing Thing and accessory substance;
Monosilane and disilane mixture discharge reactor, are received by gas reception device;
Accessory substance is separated liquefied ammonia with accessory substance using filter with liquefied ammonia outflow reactor, liquefied ammonia and chlorine Change ammonium and form mixed liquor, wet tank is returned to after cooling.
3. method according to claim 1 and 2, it is characterised in that
When raw material is magnesium silicide, the accessory substance is magnesium chloride hexammoniate, and methods described also includes:Will be with Accessory substance magnesium chloride hexammoniate after Ammonia separation resolves into ammonia, and ammonia condensation forms liquefied ammonia, after cooling Return to wet tank or mix with ammonium chloride, to be formed and return to wet tank after mixed liquor.
4. according to the method described in claim 3, it is characterised in that the decomposition of magnesium chloride hexammoniate is in drier In carry out;
Preferably, the drier is propeller blade tube drier, including:Housing, axle, blade;
The axle is arranged in housing;
The blade is arranged on axle;
The propeller blade tube drier has the outlet of feed(raw material)inlet, product gas outlet and solid product;
Top to the end of the propeller blade tube drier has the temperature from room temperature to 300-450 DEG C Gradient;
The product gas outlet, feed(raw material)inlet are arranged adjacent to the top of the drier, and the solid is produced The end of the neighbouring drier of thing outlet is arranged.
5. method according to claim 1 and 2, it is characterised in that the gas reception device bag Include backflow column scrubber and the first condenser;The monosilane and disilane mixture discharge reactor, and Jing is returned The washing of stream column scrubber and the cooling of the first condenser, obtain thick monosilane and b silane gas.
6. method according to claim 1 and 2, it is characterised in that reaction mass is in liquefied ammonia The time of staying is 0.1-10h;More preferably 0.1-3h.
7. method according to claim 1 and 2, it is characterised in that the purity of the liquefied ammonia is higher than 99.9%;More preferably purity is higher than 99.999%.
8. method according to claim 1 and 2, it is characterised in that the pressure in the reactor For 0-2MPa, preferably 0.8-1.6MPa;Pressure in the wet tank is 0-0.8MPa.
9. method according to claim 1 and 2, it is characterised in that the temperature in the reactor Control is between -50 DEG C of (- 40);Preferably, the reaction in reactor is under alternating temperature temperature conditionss;More Preferably, alternating temperature temperature conditionss are preferably:The direction that material is advanced along in reactor is heated up, and for gradient Heat up;Most preferably, the direction advanced along material in reactor, temperature of reactor raises 30-60 DEG C; The most preferably, reactor top temperature is (- 30)-(- 10) DEG C, and reactor terminal temperature is 20-40 DEG C.
10. a kind of magnesium silicide method continuously prepares the device (200) of monosilane and disilane, it is characterised in that Including:
Wet tank (210), circulating pump (220), reactor (230), filter (240), cooling Device (250), solid feed pot (260) and gas reception device (273);
Reactor (230) is exported with liquid inlet, solid inlet, gas vent and suspension;
Filter (240) is with suspension inlet, liquid outlet and sludge outlet;
Outlet Jing circulating pumps (220) of wet tank (210) and the liquid inlet phase of reactor (230) Even;
Solid feed pot (260) is connected with the solid inlet of reactor (230);
The gas vent of reactor (230) is connected with gas reception device (273);
The suspension outlet of reactor (230) is connected with the suspension inlet of filter (240);
The liquid outlet of filter (240) is connected with the entrance of cooler (250);
The outlet of cooler (250) is connected with the entrance of wet tank (210).
11. devices according to claim 10, it is characterised in that the gas reception device (273) Including backflow column scrubber (270) and the first condenser (272);Backflow column scrubber (270) entrance with The gas vent of reactor (230) is connected, and outlet is connected with the first condenser (272).
12. devices according to claim 10, it is characterised in that described device (200) is also wrapped Include drier (282) and the second condenser (284);
Drier (282) is exported with feed(raw material)inlet, product gas outlet and solid product;
The feed(raw material)inlet of drier (282) is connected with the sludge outlet of filter (240), gaseous product Outlet is connected with the entrance of the second condenser (284);
The outlet of the second condenser (284) is connected with the entrance of wet tank (210);
Preferably, the drier (282) is propeller blade tube drier, including:Housing (2821), Axle (288), blade (289);The axle (288) is arranged in housing (2821);The blade (289) It is arranged on axle (288);Preferably, the product gas outlet (2823), feed(raw material)inlet (2822) The top of the neighbouring drier (282) is arranged, and solid product outlet (2824) is neighbouring described dry The end of dry device (282) is arranged.
13. devices according to claim 12, it is characterised in that drier (282) energy Realize the thermograde from room temperature to 300-450 DEG C;Preferably, the propeller blade tube drier (282) Top to end there is thermograde from room temperature to 300-450 DEG C.
14. devices according to claim 12, it is characterised in that the drier be divided into two sections or Person's multi-stage series are constituted.
15. devices according to claim 10, it is characterised in that described device (200) is also wrapped Include:Ammonium chloride liquefied ammonia prefabricated tanks (212);The outlet of the second condenser (284) is prefabricated with ammonium chloride liquefied ammonia The entrance of tank (212) is connected, outlet and the wet tank (210) of ammonium chloride liquefied ammonia prefabricated tanks (212) Entrance be connected.
16. devices according to claim 10, it is characterised in that described device also adds including spiral Material machine (262);Solid feed pot (260) Jing self-conveyor feeds (262) are consolidated with reactor (230) Body entrance is connected.
17. devices according to claim 10, it is characterised in that the reactor (230) is Tubular reactor, preferably horizontal tube, vertical pipe type, coiled or U-shaped tubular reactor.
18. devices according to claim 17, it is characterised in that the tubular reactor is divided into two Section or multi-stage series composition.
19. devices according to claim 10, it is characterised in that the reactor (230) is outward Side is provided with external heat exchanger (231), and external heat exchanger (231) is provided with heat transferring medium entrance (232) and changes Thermal medium outlet (233), heat transferring medium entrance (232) is positioned close to the outlet of reactor (230) Side, heat transferring medium outlet (233) be positioned close to reactor (230) entrance side.
20. devices according to claim 10 or 17, it is characterised in that the reactor (230) It is provided with least one radial agitator (235), including the first shaft (234) and is arranged on first and stirs Mix the radial direction stirring vane (236) on axle (234);
Or
Axial agitator (237), including the second shaft (238) are provided with the reactor (230) With the axial stirring vane (239) being arranged on the second shaft (238).
21. devices according to claim 10, it is characterised in that the filter (240) is Continuous filter;Preferably continuous pressing filter or screw extrusion filter;It is highly preferred that the company Continuous pressing filter is pressurization rotary filter;Most preferably, the pressurization rotary filter is Barrate type Filter, rotary drum type filter or collar plate shape filter;Filter medium in the filter (240) is excellent Elect 10-1000 mesh stainless (steel) wires as.
22. devices according to claim 10, it is characterised in that in described device, by magnetic force Drive.
Device of 23. employings as described in claim 10-22 is arbitrary is according to as described in claim 1-9 is arbitrary Magnesium silicide method continuously prepare monosilane and the method for disilane continuously prepares monosilane and disilane.
CN201510753956.3A 2015-11-06 2015-11-06 A kind of device and method that magnesium silicide method continuously prepares monosilane and disilane Active CN106672979B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112479211A (en) * 2020-12-17 2021-03-12 烟台万华电子材料有限公司 Method for continuously producing disilane
CN112661161A (en) * 2020-12-28 2021-04-16 烟台万华电子材料有限公司 Method for continuously producing high-order silane
CN112694091A (en) * 2021-02-25 2021-04-23 刘振宇 Electronic gas preparation system and method based on chip and intelligent manufacturing

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CN201686494U (en) * 2010-03-18 2010-12-29 天津市泰亨气体有限公司 Device for preparing silane
CN101928013A (en) * 2010-09-13 2010-12-29 化学工业第二设计院宁波工程有限公司 Method for recycling ammonia in slurry of silane generator
CN102030332A (en) * 2009-09-30 2011-04-27 鲍坚仁 Application of byproducts in preparation of silane through magnesium silicide process
CN104724711A (en) * 2015-02-02 2015-06-24 上海万寅安全环保科技有限公司 Manufacturing method for silane type product

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CN102030332A (en) * 2009-09-30 2011-04-27 鲍坚仁 Application of byproducts in preparation of silane through magnesium silicide process
CN201686494U (en) * 2010-03-18 2010-12-29 天津市泰亨气体有限公司 Device for preparing silane
CN101928013A (en) * 2010-09-13 2010-12-29 化学工业第二设计院宁波工程有限公司 Method for recycling ammonia in slurry of silane generator
CN104724711A (en) * 2015-02-02 2015-06-24 上海万寅安全环保科技有限公司 Manufacturing method for silane type product

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112479211A (en) * 2020-12-17 2021-03-12 烟台万华电子材料有限公司 Method for continuously producing disilane
CN112479211B (en) * 2020-12-17 2022-10-04 烟台万华电子材料有限公司 Method for continuously producing disilane
CN112661161A (en) * 2020-12-28 2021-04-16 烟台万华电子材料有限公司 Method for continuously producing high-order silane
CN112694091A (en) * 2021-02-25 2021-04-23 刘振宇 Electronic gas preparation system and method based on chip and intelligent manufacturing

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