CN106671374A - Die monitoring method, die monitor and die - Google Patents

Die monitoring method, die monitor and die Download PDF

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Publication number
CN106671374A
CN106671374A CN201610882941.1A CN201610882941A CN106671374A CN 106671374 A CN106671374 A CN 106671374A CN 201610882941 A CN201610882941 A CN 201610882941A CN 106671374 A CN106671374 A CN 106671374A
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CN
China
Prior art keywords
module
monitoring
mould
control module
signal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610882941.1A
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Chinese (zh)
Inventor
蒋宇佳
谢国伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Intelligence Fuse Breath Science And Technology Ltd
Original Assignee
Shanghai Intelligence Fuse Breath Science And Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Intelligence Fuse Breath Science And Technology Ltd filed Critical Shanghai Intelligence Fuse Breath Science And Technology Ltd
Priority to CN201610882941.1A priority Critical patent/CN106671374A/en
Publication of CN106671374A publication Critical patent/CN106671374A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • B29C2045/7606Controlling or regulating the display unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2945/00Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
    • B29C2945/76Measuring, controlling or regulating
    • B29C2945/76655Location of control
    • B29C2945/76732Mould

Abstract

The invention discloses a die monitoring method, a die monitor and a die. In an initial state, a control module is in a sleep mode; when monitoring an induction signal of a reciprocating tool, a first monitor module sends the induction signal and an exit signal to the control module, and the control module exits the sleep mode according to the exit signal to obtain first monitor information; when a clock module sends a clock signal of awakening the control module to the control module, the control module is awakened, exits the sleep mode and enables a second monitor module to be started, and the second monitor module monitors second monitor information of the reciprocating tool; and when the induction signal of the die does not need to be analyzed, and the second monitor information does not need to be monitored, the control module is in the sleep mode and can be awakened only when the clock module sends the clock signal of awakening the control module to the control module, so that the electricity can be saved.

Description

Mould monitoring method, mould watch-dog and mould
Technical field
The present invention relates to mould monitoring technology field, more particularly to a kind of mould monitoring method, mould watch-dog and Mould.
Background technology
Mould processes most important former as manufacturing industry injecting products, and its quality good or not is directly connected to product matter Amount is good and bad.Additionally due to mould accounts for larger specific gravity in injection molding production cost, the working condition of mould directly affects product Quality.Accordingly, it would be desirable to the monitoring state to mould.
However, in the prior art, mould monitoring usually adopts manual supervisory method, is monitored within 24 hours by human eye, The vision and mental fatigue of people are easily caused, monitoring effect is directly affects, inefficiency is manually guarded, easily error.
The content of the invention
It is an object of the present invention to provide a kind of mould monitoring method, mould watch-dog and mould, can be for a long time Mould is monitored automatically.
To solve above-mentioned technical problem, the present invention provides a kind of mould monitoring method, and the mould monitoring system includes:
Control module is in park mode;
First monitoring module monitors the induced signal of reciprocating tool, sends the induced signal to the control module and moves back Go out signal, the control module exits park mode according to the signal that exits, and the induced signal is analyzed, and obtains First monitoring information;
Clock module sends the clock signal for waking up the control module to the control module, and the control module wakes up And exit park mode, and the control module opens the second monitoring module, and the of the second monitoring module monitoring reciprocating tool Two monitoring informations.
Further, in the mould monitoring method, the clock module is waken up after the control module, the control Module also open communication module, the control module control communication module enters first monitoring information and the second monitoring information Row telecommunication.
Further, in the mould monitoring method, the communication module is carried out after telecommunication, the control module The communication module is closed in control.
Further, in the mould monitoring method, the control module control communication module is monitored described first Information and the second monitoring information are carried out after telecommunication, and the control module enters park mode.
Further, in the mould monitoring method, the control module is obtained after second monitoring information, control Close second monitoring module.
Further, in the mould monitoring method, the control module is obtained after the first monitoring information, the control Module enters park mode.
Further, it is described to exit signal for interrupt signal in the mould monitoring method.
Further, in the mould monitoring method, the communication module is wireless communication module.
Further, in the mould monitoring method, first monitoring module monitors the reciprocal of the reciprocating tool Number of times.
Further, in the mould monitoring method, second monitoring module is locating module.
Further, in the mould monitoring method, second monitoring module is d GPS locating module, GLONASS is fixed One or more in position module or Big Dipper locating module.
Further, in the mould monitoring method, the clock module timing sends described to the control module Clock signal.
Another face of the invention, a kind of mould watch-dog, using mould monitoring method as above described in any one It is monitored.
Another side of the invention, also provides a kind of mould, using mould monitoring method as above described in any one It is monitored.
Compared with prior art, the mould monitoring method that the present invention is provided has advantages below:
In the mould monitoring method that the present invention is provided, in an initial condition, control module is in park mode;When first When monitoring module monitors the induced signal of reciprocating tool, first monitoring module to the control module sends the sensing Signal and signal is exited, the control module exits park mode according to the signal that exits, and the induced signal is carried out Analysis, obtains the first monitoring information;When clock module sends the clock signal for waking up the control module to the control module, The control module wakes up and exits park mode, and the control module opens the second monitoring module, second monitoring module The second monitoring information of the reciprocating tool is monitored, the first monitoring information and the second monitoring information easily can be simultaneously monitored; Additionally, when being analyzed to the induced signal of the mould and the second monitoring information need not be monitored, the control Module is in park mode, also, only when clock module sends the clock for waking up the control module to the control module Signal, second monitoring module is just opened, and can increase mould watch-dog use time with power saving.
Description of the drawings
Fig. 1 is the schematic diagram of mould watch-dog in one embodiment of the invention;
Fig. 2 is the schematic diagram of mould in one embodiment of the invention;
Fig. 3 is the schematic diagram of mould monitoring method in one embodiment of the invention.
Specific embodiment
Mould monitoring method of the invention, mould watch-dog and mould are carried out in more detail below in conjunction with schematic diagram Description, which show the preferred embodiments of the present invention, it should be appreciated that those skilled in the art can change described here Invention, and still realize the advantageous effects of the present invention.Therefore, description below is appreciated that for those skilled in the art's It is widely known, and it is not intended as limitation of the present invention.
In order to clear, whole features of practical embodiments are not described.In the following description, it is not described in detail known function And structure, because they can make the present invention chaotic due to unnecessary details.It will be understood that opening in any practical embodiments In sending out, it is necessary to make a large amount of implementation details to realize the specific objective of developer, such as according to relevant system or relevant business Limit, another embodiment is changed into by one embodiment.Additionally, it should think that this development is probably complicated and expends Time, but it is only to those skilled in the art routine work.
Referring to the drawings the present invention more particularly described below by way of example in the following passage.Will according to following explanation and right Book, advantages and features of the invention is asked to become apparent from.It should be noted that, accompanying drawing is in the form of simplifying very much and using non- Accurately ratio, only aids in illustrating the purpose of the embodiment of the present invention to convenience, lucidly.
The present invention core concept be, there is provided a kind of mould monitoring method, in an initial condition, control module in stop Sleep mode;When the first monitoring module monitors the induced signal of reciprocating tool, first monitoring module is to the control mould Block sends the induced signal and exits signal, and the control module exits park mode according to the signal that exits, and to institute State induced signal to be analyzed, obtain the first monitoring information;When clock module sends the wake-up control to the control module The clock signal of module, the control module wakes up and exits park mode, and the control module opens the second monitoring module, institute State the second monitoring information that the second monitoring module monitors the reciprocating tool, easily can monitor simultaneously the first monitoring information and Second monitoring information;Additionally, believing when being analyzed to the induced signal of the mould and the second monitoring need not be monitored During breath, the control module is in park mode, also, only when clock module sends the wake-up control to the control module The clock signal of molding block, second monitoring module is just opened, and can increase mould watch-dog use time with power saving.
One embodiment of the invention is illustrated below with reference to Fig. 1, Fig. 2, Fig. 3.
As depicted in figs. 1 and 2, in the present embodiment, mould watch-dog 1 is used in combination with mould 2.The mould 2 includes First mould half portion 21 and the second mould half portion 22.Preferably, the first mould half portion 21 and the second mould half portion 22 are mutual Between reciprocable, with formed mould 2, forming operation and generation molding assembly it is sealed.For example, first mould Tool half portion 21 (as dynamic model) may be mounted at for moving back and forth on four pillars, and the post tips are fixed or can consolidate Surely it is arranged in the second mould half portion 22 (as cover half), also, for the second mould half portion 21, can closes The first mould half portion 22 is closed, to complete the typical molding cycle within moulding press.
Terminology used here " mould " refer to by die casting producer sell without last cavity die matrix or Framework, also refers to actually wherein there is the mould of cavity.It is understood, therefore, that can connect before virtual cavity is formed Die matrix or framework are sold together with the mould watch-dog in matrix or framework.Similarly, although show here by example And plastic injection mould is described, but the mould watch-dog 1 can be with the manufacturing equipment in any reciprocating motion, shaping or cycle It is used in combination, including but not limited to blowing, compacting, type casting etc..
According to a preferred embodiment of the invention, as shown in Fig. 2 the mould 2 is equipped with the mould watch-dog 1, for example, The first mould half portion 21 (as dynamic model) moves back and forth, and the mould watch-dog 1 is arranged on first mould half In portion 21, to monitor the reciprocating motion of the first mould half portion 21.Wherein, the mould watch-dog 1 is arranged on described first Away from the side of the first mould half portion 22, (i.e. described mould watch-dog 1 is arranged on first mould half to mould half portion 21 The back side in portion 21).
The mould watch-dog 1 is used to monitor the service condition of the mould 2.As shown in figure 1, the mould watch-dog 1 Including control module 11, clock module 12, the first monitoring module 13 and the second monitoring module 14, first monitoring module 13 is used In the first monitoring information is obtained, second monitoring module 14 is used to obtain the second monitoring information.In the present embodiment, the mould Tool watch-dog 1 One function be counter, i.e., reciprocating number of times is counted, the mould watch-dog 1 it is another Individual function is positioning, i.e., the geographical position of the mould 2 is positioned.
Preferably, first monitoring module 13 monitors the reciprocal time of the reciprocating tool, first monitoring information For reciprocal time, first monitoring module 13 is used to monitor the induced signal of reciprocating tool, for example, when the described first monitoring mould When block 13 is switch module, switch module is closed when the first mould half portion 21 and the second mould half portion 22 are fastened, The switch module closure can produce an electric signal (induced signal), and give the control module 11 by electric signal.At it In his embodiment, first monitoring module 13 can also sense other signals.Second monitoring module 14 is locating module, Second monitoring information is location information.Second monitoring module 14 can be d GPS locating module, GLONASS positioning moulds One or more in block or Big Dipper locating module.
Preferably, the mould watch-dog 1 can also include communication module 15, the communication module 15 is used for described the One monitoring information and the second monitoring information carry out remote monitoring, for example, by first monitoring information and the second monitoring information Remote access facilities (such as computer, intelligent mobile terminal etc.) are reached, to facilitate remote monitoring is carried out.Preferably, it is described logical Letter module be wireless communication module, such as GPRS module etc..
For power saving, the mold positioning system 1 is also including the clock module 12 of timing tranmitting data register signal, the clock Signal controls the control module 11 and sends positioning instruction and send instruction, only sends clock letter in the clock module 12 After number, the control module 11 just controls second monitoring module 14 and communication module 15 is operated.For example, the clock Module sends the once clock signal in 12 1 days, then second monitoring module is positioned once for 14 1 days, the communication module Once communicated within 15 1 days, the second monitoring module 14 described in remaining time and communication module 15 and delocalization and communication can With effectively power saving.
For further power saving, the control module 11 do not receive the clock signal be for park mode, it is described Clock signal is the clock signal for waking up the control module 11, when the control module 11 receives the clock signal, then Park mode is exited, positioning instruction is sent and is sent instruction.
Hereinafter, with reference to the mould watch-dog 1, the mould monitoring method of the present embodiment is illustrated.
First, the mould watch-dog 1 is started working, and initializes all parameters, and the control module 11 enters dormancy mould Formula.
When the first mould half portion 21 starts to move reciprocatingly, first monitoring module 13 senses first mould Tool half portion 21 and the second mould half portion 22 are fastened, and first monitoring module 13 sends one and exits to the control module 11 Signal, 11 pairs of signals for receiving of the control module judge, and exit park mode according to the signal that exits, and start Work.Preferably, described exit signal for interrupt signal.Meanwhile, the electric signal (sense that the closure of the first monitoring module 13 is produced Induction signal) control module 11 is sent to, the electric signal (induced signal) of the control module 11 pairs is analyzed, counts Number, (information of reciprocal time, i.e., described first mould half portion 21 and the second mould half portion 22 are buckled to obtain the first monitoring information The number of times of conjunction).
After the control module 11 obtains the first monitoring information, and the control module 11 is interior without again in a period of time Receive the electric signal (induced signal) and/or exit signal, the control module 11 reenters park mode.
When the clock module 12 sends the clock signal to the control module 11, the control module 11 wakes up And exit park mode, and the control module 11 opens the second monitoring module 14 (i.e. locating module is positioned), and described second Monitoring module 14 monitors second monitoring information (positioning to the geographical position of the mould 2) of reciprocating tool, and by institute State the second monitoring information and feed back to the control module 11.The control module 11 is obtained after second monitoring information, control Close second monitoring module 14.
Now, the also open communication module 15 (such as GPRS module) of the control module 11, the GPRS module sends number According to (including first monitoring information and/or the second monitoring information).
After the communication module 15 carries out telecommunication, judge whether data are sent, if be sent, institute State the control of control module 11 and close the communication module 15, and the control module 11 enters park mode again.
Presently preferred embodiments of the present invention as it appears from the above, in other embodiments, supervise by first monitoring module 13 and second Control module 14 can be also used for monitoring other information, and here is not repeated one by one.
Obviously, those skilled in the art can carry out the essence of various changes and modification without deviating from the present invention to the present invention God and scope.So, if these modifications of the present invention and modification belong to the scope of the claims in the present invention and its equivalent technologies Within, then the present invention is also intended to comprising these changes and modification.

Claims (10)

1. a kind of mould monitoring method, it is characterised in that the mould monitoring system includes:
Control module is in park mode;
First monitoring module monitors the induced signal of reciprocating tool, sends the induced signal to the control module and exits letter Number, the control module exits park mode according to the signal that exits, and the induced signal is analyzed, and obtains first Monitoring information;
Clock module sends the clock signal for waking up the control module to the control module, and the control module wakes up and moves back Go out park mode, the control module opens the second monitoring module, the second prison of the second monitoring module monitoring reciprocating tool Control information.
2. mould monitoring method as claimed in claim 1, it is characterised in that the clock module wakes up the control module Afterwards, the control module also open communication module, control module control communication module by first monitoring information and/or Second monitoring information carries out telecommunication.
3. mould monitoring method as claimed in claim 2, it is characterised in that the communication module is carried out after telecommunication, institute State control module control and close the communication module.
4. mould monitoring method as claimed in claim 2, it is characterised in that the control module control communication module will be described First monitoring information and the second monitoring information are carried out after telecommunication, and the control module enters park mode.
5. the mould monitoring method as described in any one in Claims 1-4, it is characterised in that the control module is obtained After second monitoring information, second monitoring module is closed in control.
6. the mould monitoring method as described in any one in Claims 1-4, it is characterised in that the control module is In the section time electric signal not being received again and/or signal is exited, the control module enters park mode.
7. mould monitoring method as claimed in claim 1, it is characterised in that described to exit signal for interrupt signal;It is described logical Letter module is wireless communication module.
8. mould monitoring method as claimed in claim 1, it is characterised in that the first monitoring module monitoring is described toward returning to work The reciprocal time of tool;Second monitoring module is locating module.
9. a kind of mould watch-dog, it is characterised in that using the mould monitoring side as described in any one in claim 1~8 Method is monitored.
10. a kind of mould, it is characterised in that carried out using the mould monitoring method as described in any one in claim 1~8 Monitoring.
CN201610882941.1A 2016-10-10 2016-10-10 Die monitoring method, die monitor and die Pending CN106671374A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610882941.1A CN106671374A (en) 2016-10-10 2016-10-10 Die monitoring method, die monitor and die

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Application Number Priority Date Filing Date Title
CN201610882941.1A CN106671374A (en) 2016-10-10 2016-10-10 Die monitoring method, die monitor and die

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Publication Number Publication Date
CN106671374A true CN106671374A (en) 2017-05-17

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Country Status (1)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04312827A (en) * 1991-04-11 1992-11-04 Toyo Mach & Metal Co Ltd Display of injection molder
EP1287959A2 (en) * 1994-12-30 2003-03-05 D & L Incorporated Mold with an on-board counter
US20040247724A1 (en) * 2003-06-05 2004-12-09 Manner Hans Peter Injection mold with an electronic data storage including a counter
CN102458794A (en) * 2009-06-18 2012-05-16 博革新元件国际公司 Electronic cycle counter
CN102749857A (en) * 2012-06-15 2012-10-24 天津市亚安科技股份有限公司 Cradle head energy saving device and cradle head energy-saving control method
CN103687709A (en) * 2011-05-25 2014-03-26 博革新元件国际公司 Mold monitoring
CN204894446U (en) * 2015-08-06 2015-12-23 四川省宜宾普什模具有限公司 Injection mold monitoring device and intelligent management system thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04312827A (en) * 1991-04-11 1992-11-04 Toyo Mach & Metal Co Ltd Display of injection molder
EP1287959A2 (en) * 1994-12-30 2003-03-05 D & L Incorporated Mold with an on-board counter
US20040247724A1 (en) * 2003-06-05 2004-12-09 Manner Hans Peter Injection mold with an electronic data storage including a counter
CN102458794A (en) * 2009-06-18 2012-05-16 博革新元件国际公司 Electronic cycle counter
CN103687709A (en) * 2011-05-25 2014-03-26 博革新元件国际公司 Mold monitoring
CN102749857A (en) * 2012-06-15 2012-10-24 天津市亚安科技股份有限公司 Cradle head energy saving device and cradle head energy-saving control method
CN204894446U (en) * 2015-08-06 2015-12-23 四川省宜宾普什模具有限公司 Injection mold monitoring device and intelligent management system thereof

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Address after: Room B3, 8th floor, Kehai Building, 800 Naxian Road, Pudong New District, Shanghai, 201203

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