CN106669552B - Slurry bed reaction device for preparing liquid fuel from biomass synthesis gas and use method thereof - Google Patents
Slurry bed reaction device for preparing liquid fuel from biomass synthesis gas and use method thereof Download PDFInfo
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- 239000002028 Biomass Substances 0.000 title claims abstract description 36
- 239000000446 fuel Substances 0.000 title claims abstract description 23
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims description 16
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- B01J8/20—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium
- B01J8/22—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid
- B01J8/224—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid the particles being subject to a circulatory movement
- B01J8/226—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with liquid as a fluidising medium gas being introduced into the liquid the particles being subject to a circulatory movement internally, i.e. the particles rotate within the vessel
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- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/005—Separating solid material from the gas/liquid stream
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- B01J8/1836—Heating and cooling the reactor
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J8/1845—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with particles moving upwards while fluidised
- B01J8/1854—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles with particles moving upwards while fluidised followed by a downward movement inside the reactor to form a loop
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- B01J8/18—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with fluidised particles
- B01J8/1872—Details of the fluidised bed reactor
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2/00—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
- C10G2/30—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
- C10G2/32—Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
- C10G2/34—Apparatus, reactors
- C10G2/342—Apparatus, reactors with moving solid catalysts
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00115—Controlling the temperature by indirect heat exchange with heat exchange elements inside the bed of solid particles
- B01J2208/00141—Coils
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- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00823—Mixing elements
- B01J2208/00831—Stationary elements
- B01J2208/0084—Stationary elements inside the bed, e.g. baffles
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- B01J2208/00796—Details of the reactor or of the particulate material
- B01J2208/00938—Flow distribution elements
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- Oil, Petroleum & Natural Gas (AREA)
- General Chemical & Material Sciences (AREA)
- Devices And Processes Conducted In The Presence Of Fluids And Solid Particles (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
本发明公开了一种生物质合成气制取液体燃料浆态床反应装置及其方法。本装置由浆态床反应器壳体,冷却盘管,气体分布器、位于浆态床反应器壳体内部上方的固液分离器等部分组成;本发明利用中层气体分布器和底层气体分布器对生物质合成气进行循环流动,促进催化剂颗粒在浆液中的均匀分布,利用所述的冷却盘管移出费托合成反应放出的热量,利用固液分离器进行浆液中液体产物与催化颗粒的分离,利用高压N2对固液分离器进行反吹,移出固液分离器中残留的催化剂颗粒。本发明提高了浆态床反应器传热、传质和能量转化效率,延长了催化剂使用寿命。
The invention discloses a slurry bed reaction device and method for producing liquid fuel from biomass synthesis gas. The device is composed of a slurry bed reactor shell, a cooling coil, a gas distributor, a solid-liquid separator located above the inside of the slurry bed reactor shell, etc.; the present invention utilizes the middle gas distributor and the bottom gas distributor The biomass synthesis gas is circulated to promote the uniform distribution of catalyst particles in the slurry, the heat released by the Fischer-Tropsch synthesis reaction is removed by using the cooling coil, and the liquid product in the slurry is separated from the catalytic particles by a solid-liquid separator , using high-pressure N2 to backflush the solid-liquid separator to remove the catalyst particles remaining in the solid-liquid separator. The invention improves the heat transfer, mass transfer and energy conversion efficiency of the slurry bed reactor, and prolongs the service life of the catalyst.
Description
技术领域technical field
本发明涉及费托合成领域,尤其是涉及一种适用于生物质合成气制取液体燃料浆态床反应装置及使用方法。The invention relates to the field of Fischer-Tropsch synthesis, in particular to a slurry bed reaction device suitable for producing liquid fuel from biomass synthesis gas and a use method thereof.
背景技术Background technique
能源是现代社会赖以生存和发展的基础,清洁燃料的供给能力关系着国民经济的可持续性发展,是国家战略安全保障的基础之一。生物质是可再生能源中唯一可以转化为液体燃料的碳资源,可从规模上弥补石油资源的短缺。利用生物质制取液体燃料,不仅可以减轻对化石能源的依赖,而且能源降低大气污染和温室气体的排放。Energy is the basis for the survival and development of modern society. The supply capacity of clean fuel is related to the sustainable development of the national economy and is one of the foundations of national strategic security. Biomass is the only carbon resource that can be converted into liquid fuels in renewable energy, which can make up for the shortage of petroleum resources on a large scale. The use of biomass to produce liquid fuels can not only reduce the dependence on fossil energy, but also reduce air pollution and greenhouse gas emissions.
生物质气化合成液体燃料技术,是指通过热化学方法将生物质气化产生粗燃气,再经燃气净化、组分调变获得高质量的合成气,进而增压后采用催化技术合成液体燃料和化学品的一整套集成技术,产品主要包括烃类燃料(如汽油、柴油等)和含氧化合物液体燃料(如低碳混合醇和二甲醚等),费托合成技术是其中的关键。费托合成反应器是生物质合成液体燃料技术的核心反应器,已公开报道的费托合成反应器有多种形式,包括有固定床、流化床和浆态床等。由于费托合成反应是一个放热量大的反应,而固定床反应器存在散热困难,容易造成催化剂结焦,使得固定床反应器放大相对困难。流化床反应器则存在流化过程难以控制,催化剂利用率低且易磨损等问题。相比之下,浆态床反应器具有温度均匀可控,气速操作容易控制,催化剂可在线装卸的优点而被广泛应用于煤/生物质基合成气的费托合成反应。浆态床反应涉及到气-液-固三相之间的传热传质,因此催化剂颗粒在浆液中的均匀混合和悬浮是高效反应的基础。目前浆态床反应器存在着催化剂颗粒易于在浆态床反应器浆料床层底部沉积和团聚,造成催化剂在浆料中的密度分布不均匀,影响浆态床反应器的传热、传质和反应。另外,在费托合成反应过程中液体产物由于分子量大且具有较高的沸点,通常以液体状态在反应器内部积累,需要定期将其从反应器中排出,以确保浆态床反应器的正常运转。为了避免催化剂的损失,需要将催化剂颗粒从液态产物蜡中分离出来,再返回到反应器中。因此,对固液分离器的设计就变得非常重要。而目前常见的固液分离器容易存在催化剂颗粒破损而堵塞分离器过滤构件造成反应器停车等问题。Biomass gasification synthesis of liquid fuel technology refers to the generation of crude gas by gasification of biomass through thermochemical methods, and then high-quality synthesis gas is obtained through gas purification and component modulation, and then pressurized and then catalytic technology is used to synthesize liquid fuels A complete set of integrated technologies for chemicals and chemicals, the products mainly include hydrocarbon fuels (such as gasoline, diesel, etc.) and oxygenated compound liquid fuels (such as low-carbon mixed alcohols and dimethyl ether, etc.), Fischer-Tropsch synthesis technology is the key. Fischer-Tropsch synthesis reactor is the core reactor of biomass synthesis liquid fuel technology. There are various types of Fischer-Tropsch synthesis reactors that have been reported, including fixed bed, fluidized bed and slurry bed. Since the Fischer-Tropsch synthesis reaction is a reaction with a large heat release, and the fixed-bed reactor has difficulty in heat dissipation, it is easy to cause coking of the catalyst, which makes it relatively difficult to scale up the fixed-bed reactor. The fluidized bed reactor has problems such as difficulty in controlling the fluidization process, low utilization rate of the catalyst, and easy wear and tear. In contrast, the slurry bed reactor has the advantages of uniform and controllable temperature, easy control of gas velocity operation, and online loading and unloading of catalysts, so it is widely used in the Fischer-Tropsch synthesis reaction of coal/biomass-based syngas. The slurry bed reaction involves heat and mass transfer between the gas-liquid-solid three-phase, so the uniform mixing and suspension of catalyst particles in the slurry is the basis of efficient reaction. At present, the catalyst particles in the slurry bed reactor are easy to deposit and agglomerate at the bottom of the slurry bed of the slurry bed reactor, resulting in uneven density distribution of the catalyst in the slurry, which affects the heat transfer and mass transfer of the slurry bed reactor. and react. In addition, during the Fischer-Tropsch synthesis reaction, the liquid product usually accumulates in the reactor in a liquid state due to its large molecular weight and high boiling point, and it needs to be discharged from the reactor regularly to ensure the normal operation of the slurry bed reactor. run. To avoid catalyst loss, the catalyst particles need to be separated from the liquid product wax and returned to the reactor. Therefore, the design of the solid-liquid separator becomes very important. However, the current common solid-liquid separators are prone to problems such as catalyst particles being damaged and clogging the filter components of the separator, resulting in shutdown of the reactor.
因此,为了提高费托合成反应效率,降低催化剂的损失,开发一种浆态床反应器,使其具有良好的催化剂-浆料混合、悬浮效果和固-液分离效率是十分必要的。Therefore, in order to improve the efficiency of Fischer-Tropsch synthesis reaction and reduce the loss of catalyst, it is necessary to develop a slurry bed reactor with good catalyst-slurry mixing, suspension effect and solid-liquid separation efficiency.
发明内容Contents of the invention
本发明的目的在于克服上述缺陷,提供一种能够有效增强生物质合成气在浆态床反应器中的循环流动,促进催化剂颗粒在浆料中的均匀混合和悬浮,以及费托合成液体产品与催化剂颗粒易于分离的浆态床反应装置及方法。The object of the present invention is to overcome the above-mentioned defects, provide a kind of can effectively strengthen the circulating flow of biomass synthesis gas in the slurry bed reactor, promote the homogeneous mixing and suspension of catalyst particles in the slurry, and Fischer-Tropsch synthesis liquid product and A slurry bed reaction device and method for easy separation of catalyst particles.
本发明是通过以下技术方案予以实现的:The present invention is achieved through the following technical solutions:
一种生物质合成气制取液体燃料浆态床反应装置,包括浆态床反应器壳体,所述浆态床反应器壳体内从上之下依次设置有固液分离器,中层气体分布器和底层气体分布器;所述浆态床反应器壳体上、靠近固液分离器底端处设置有催化剂进料口;所述浆态床反应器壳体与中层气体分布器连接处设有合成气上端进气口;所述浆态床反应器壳体顶端设置有顶部排气口,底端设置有浆料排出口,下端设置有合成气下端进气口;所述浆态床反应器壳体内、催化剂进料口下方、底层气体分布器上方设置有冷却盘管;所述冷却盘管的冷却水进口和冷却水出口均位于浆态床反应器壳体外部,且冷却水出口位于冷却水进口上方;所述固液分离器上设置有与外界连通的出液管;所述位于浆态床反应器壳体外部的出液管的出口端处设置有高压N2反吹口。A slurry bed reaction device for preparing liquid fuel from biomass synthesis gas, comprising a slurry bed reactor shell, in which a solid-liquid separator and a middle layer gas distributor are arranged sequentially from top to bottom and the bottom gas distributor; the slurry bed reactor shell is provided with a catalyst feed port near the bottom of the solid-liquid separator; the connection between the slurry bed reactor shell and the middle layer gas distributor is provided with The upper end air inlet of synthesis gas; the top of the slurry bed reactor shell is provided with a top exhaust port, the bottom end is provided with a slurry outlet, and the lower end is provided with a synthesis gas lower end air inlet; the slurry bed reactor A cooling coil is arranged in the shell, below the catalyst feed inlet, and above the bottom gas distributor; the cooling water inlet and cooling water outlet of the cooling coil are located outside the shell of the slurry bed reactor, and the cooling water outlet is located at the cooling Above the water inlet; the solid-liquid separator is provided with a liquid outlet pipe communicating with the outside world; the outlet end of the liquid outlet pipe located outside the slurry bed reactor shell is provided with a high-pressure N2 blowback port.
所述的浆态床反应器壳体包括圆柱形主体,圆柱形主体上下两端分别设置有球形盖。The shell of the slurry bed reactor includes a cylindrical main body, and spherical covers are respectively arranged at the upper and lower ends of the cylindrical main body.
(一)所述固液分离器底端位于浆态床反应器高度的2/3–3/4处;所述固液分离器为由球形网格构成的密封的圆柱形结构,所述球形网格孔径为0.1-0.2 um;(1) The bottom end of the solid-liquid separator is located at 2/3-3/4 of the height of the slurry bed reactor; the solid-liquid separator is a sealed cylindrical structure composed of a spherical grid, and the spherical The mesh aperture is 0.1-0.2 um;
(二)所述中层气体分布器由若干个同心环状管道组成;所述每个同心环上均匀分布有开口朝上的布气孔;所述中层气体分布器上设置有与同心环状管道相通的十字形主进气管;所述中层气体分布器位于浆态床反应器高度的1/4 – 1/3处;(2) The middle-level gas distributor is composed of several concentric ring-shaped pipes; each of the concentric rings is evenly distributed with air distribution holes opening upward; the middle-level gas distributor is provided with concentric ring-shaped pipes. The cross-shaped main inlet pipe; the middle gas distributor is located at 1/4-1/3 of the height of the slurry bed reactor;
(三)所述底层气体分布器为圆形,包括上下两层筛网和位于上下两层圆形筛网之间的净化层;所述筛网孔径为0.2-0.5 um;净化层内填装有陶瓷环,陶瓷环内径为1-3 mm。(3) The bottom gas distributor is circular, including upper and lower layers of screens and a purification layer between the upper and lower layers of circular screens; the aperture of the screen is 0.2-0.5 um; the inside of the purification layer is filled with There are ceramic rings, and the inner diameter of the ceramic ring is 1-3 mm.
(一)所述固液分离器底端位于浆态床反应器高度的2/3处;所述球形网格孔径为0.1 um;(1) The bottom end of the solid-liquid separator is located at 2/3 of the height of the slurry bed reactor; the pore size of the spherical mesh is 0.1 um;
(二)所述中层气体分布器位于浆态床反应器高度的1/3处。(2) The middle layer gas distributor is located at 1/3 of the height of the slurry bed reactor.
(三)所述筛网孔径大小为0.2 um,陶瓷环内径为2 mm。(3) The pore size of the screen is 0.2 um, and the inner diameter of the ceramic ring is 2 mm.
所述冷却盘管冷却水进口靠近底层分布器的壳体处,冷却水出口在浆态床反应器高度的1/2处。The cooling water inlet of the cooling coil is close to the shell of the bottom distributor, and the cooling water outlet is at 1/2 of the height of the slurry bed reactor.
一种利用上述的生物质合成气制取液体燃料浆态床反应器进行费托合成的方法,利用中层气体分布器和底层气体分布器对生物质合成气进行循环流动,促进催化剂颗粒在浆液中的均匀分布,利用所述的冷却盘管移出费托合成反应放出的热量,利用固液分离器进行浆液中液体产物与催化颗粒的分离,利用高压N2对固液分离器进行反吹,移出固液分离器中残留的催化剂颗粒。A method for producing liquid fuel by using the above-mentioned biomass synthesis gas in a slurry bed reactor for Fischer-Tropsch synthesis, using a middle layer gas distributor and a bottom gas distributor to circulate the biomass synthesis gas to promote catalyst particles in the slurry Uniform distribution, using the cooling coil to remove the heat released by the Fischer-Tropsch synthesis reaction, using a solid-liquid separator to separate the liquid product from the catalytic particles in the slurry, and using high-pressure N to backflush the solid - liquid separator to remove Catalyst particles remaining in the solid-liquid separator.
包括如下步骤:Including the following steps:
一、打开浆态床反应器壳体的上盖,注入浆液,使其高度位于反应器高度的1/2–2/3处,盖上上盖;1. Open the upper cover of the slurry bed reactor shell, inject the slurry so that its height is at 1/2-2/3 of the reactor height, and close the upper cover;
二、将生物质合成气分成两股气体,分别通过合成气上端进气口,合成气下端进气口通入浆态床反应器内,所述合成气上端进气口,合成气下端进气口流量比在1/5–1/3之间,调节上端进气口与下端进气口的流量比控制合成气在浆液中的流动速度使催化剂颗粒在浆液中均匀混合并处于悬浮状态;2. Divide the biomass synthesis gas into two streams, which pass through the upper inlet of the synthesis gas and the lower inlet of the synthesis gas respectively into the slurry bed reactor, the upper inlet of the synthesis gas and the lower inlet of the synthesis gas The port flow ratio is between 1/5-1/3, adjust the flow ratio of the upper air inlet and the lower air inlet to control the flow velocity of the syngas in the slurry so that the catalyst particles are evenly mixed in the slurry and in a suspended state;
三、合成气在浆态床反应器中发生费托合成反应生成气体产物和液体产物;3. Syngas undergoes Fischer-Tropsch synthesis reaction in the slurry bed reactor to generate gas products and liquid products;
四、气态产物通过浆态床反应器顶部排气口排出,液态产物逐渐在浆态床反应器中累积;4. The gaseous product is discharged through the top exhaust port of the slurry bed reactor, and the liquid product gradually accumulates in the slurry bed reactor;
五、当浆料高度达到反应器高度的2/3 – 3/4之间时,打开固液分离器管道出口阀门,在反应器压力的作用下,液态产物通过固液分离器排出反应器;当反应器中浆料高度下降到反应器高度的2/3处以下时,关闭固液分离器管道出口阀门;5. When the slurry height reaches 2/3-3/4 of the reactor height, open the outlet valve of the solid-liquid separator pipeline, and under the action of the reactor pressure, the liquid product will be discharged from the reactor through the solid-liquid separator; When the slurry height in the reactor drops below 2/3 of the reactor height, close the outlet valve of the solid-liquid separator pipeline;
六、打开高压N2反吹口阀门,使管道压力略高于反应器中压力,通过N2吹扫固液分离器中残留的催化剂,使催化剂颗粒进入反应器浆液中;6. Open the valve of the high-pressure N2 blowback port to make the pipeline pressure slightly higher than the pressure in the reactor, and purge the residual catalyst in the solid-liquid separator through N2 to make the catalyst particles enter the reactor slurry;
上述过程中,冷却水从冷却盘管进口进入,从冷却盘管出口移出,通过冷却水调节反应器反应过程中的温度;In the above process, cooling water enters from the inlet of the cooling coil and moves out from the outlet of the cooling coil, and the temperature in the reaction process of the reactor is adjusted through the cooling water;
七、反应完毕后,从浆料排出口排出浆料。7. After the reaction is completed, discharge the slurry from the slurry outlet.
所述步骤一中浆液高度位于反应器高度的1/2处。In the step 1, the slurry height is located at 1/2 of the reactor height.
所述步骤二中合成气上端进气口,合成气下端进气口流量比为1/4。In the second step, the flow ratio of the upper inlet of the syngas to the lower inlet of the syngas is 1/4.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1)本发明的浆态床反应器设置有两个气体分布器,底层气体分布器为筛网状结构,可使生物质合成气均匀的通过底层气体分布器,在气流的带动作用下,浆料中的催化剂颗粒也随之流动并悬浮在浆料中;在浆料上部的催化剂颗粒由于重力作用会逐渐沉降,容易造成催化剂颗粒在浆料中密度不均匀;通过在浆态床反应器中设置中层气体分布器,中层气体分布器呈同心环结构,可将浆料中下降的催化剂颗粒再次流动起来,通过控制合成气上端进口和下端进口的流量,可调节合成气在反应器中浆料内的流动状态,使催化剂在浆料中处于均匀分布和悬浮状态,促进了浆态床反应器的传热、传质和反应效率。1) The slurry bed reactor of the present invention is provided with two gas distributors, the bottom gas distributor is a mesh-like structure, which allows the biomass synthesis gas to pass through the bottom gas distributor evenly, driven by the air flow, the slurry The catalyst particles in the slurry also flow and are suspended in the slurry; the catalyst particles on the upper part of the slurry will gradually settle due to gravity, which will easily cause the density of the catalyst particles in the slurry to be uneven; The gas distributor in the middle layer is set up. The gas distributor in the middle layer has a concentric ring structure, which can flow the catalyst particles falling in the slurry again. By controlling the flow rate of the upper and lower inlets of the syngas, the slurry of the syngas in the reactor can be adjusted. The flow state in the slurry makes the catalyst evenly distributed and suspended in the slurry, which promotes the heat transfer, mass transfer and reaction efficiency of the slurry bed reactor.
2)本发明在浆态床反应器内部上方设有固液分离器,可直接进行浆态床反应器中液体产物和催化剂颗粒的分离,固液分离器的网格结构小于催化剂颗粒,可使大部分催化剂与液体产物进行分离而返回到反应器浆料中,在浆态床反应器中由于碰撞而破碎的催化剂粉末则通过高压N2反吹进入反应器中,不会造成催化剂粉末滞留在固液分离器而导致固液分离器堵塞,提高了催化剂利用率和固-液分离效果。2) The present invention is equipped with a solid-liquid separator above the inside of the slurry bed reactor, which can directly separate the liquid product and catalyst particles in the slurry bed reactor. The grid structure of the solid-liquid separator is smaller than the catalyst particles, which can make Most of the catalyst is separated from the liquid product and returned to the reactor slurry. The catalyst powder broken due to collision in the slurry bed reactor is blown back into the reactor through high-pressure N2 , which will not cause the catalyst powder to stay in the reactor. The solid-liquid separator leads to blockage of the solid-liquid separator, which improves the catalyst utilization rate and solid-liquid separation effect.
附图说明Description of drawings
图1为本发明的浆态床反应器的结构示意图;Fig. 1 is the structural representation of slurry bed reactor of the present invention;
图2为图1中的固液分离器的结构示意图;Fig. 2 is the structural representation of the solid-liquid separator in Fig. 1;
图3为图1中的底层气体分布器;Fig. 3 is the bottom gas distributor in Fig. 1;
图4为图1中的中层气体分布器;Fig. 4 is the middle layer gas distributor among Fig. 1;
其中,1、浆态床反应器壳体,2、固液分离器,3、催化剂进料口,4、合成气上端进气口,5、合成气下端进气口,6、底层气体分布器,7、中层气体分布器,8、浆料排出口,9、冷却水进口,10、冷却水出口,11、顶部排气口,12、液体出口,13、高压N2反吹口,14、冷却盘管,21、球形网格,61、圆形筛网,62、陶瓷环,71、主进气管,72、布气孔。Among them, 1. Slurry bed reactor shell, 2. Solid-liquid separator, 3. Catalyst feed inlet, 4. Syngas upper inlet, 5. Syngas lower inlet, 6. Bottom gas distributor ,7. Middle layer gas distributor, 8. Slurry outlet, 9. Cooling water inlet, 10. Cooling water outlet, 11. Top exhaust port, 12. Liquid outlet, 13. High pressure N2 blowback port, 14. Cooling plate Pipe, 21, spherical grid, 61, circular screen, 62, ceramic ring, 71, main air intake pipe, 72, air distribution holes.
具体实施方式Detailed ways
下面结合实施例和附图对本发明做进一步说明。The present invention will be further described below in conjunction with the embodiments and accompanying drawings.
一种生物质合成气制取液体燃料浆态床反应装置,包括浆态床反应器壳体1,所述浆态床反应器壳体1内从上之下依次设置有固液分离器2,中层气体分布器7和底层气体分布器6;所述浆态床反应器壳体1上、靠近固液分离器2底端处设置有催化剂进料口3;所述浆态床反应器壳体1与中层气体分布器7连接处设有合成气上端进气口4;所述浆态床反应器壳体1顶端设置有顶部排气口11,底端设置有浆料排出口8,下端设置有合成气下端进气口5;所述浆态床反应器壳体1内、催化剂进料口3下方、底层气体分布器6上方设置有冷却盘管14;所述冷却盘管14的冷却水进口9和冷却水出口10均位于浆态床反应器壳体1外部,且冷却水出口10位于冷却水进口9上方;所述固液分离器2上设置有与外界连通的出液管12;所述位于浆态床反应器壳体1外部的出液管12的出口端处设置有高压N2反吹口13。A slurry bed reaction device for preparing liquid fuel from biomass synthesis gas, comprising a slurry bed reactor shell 1, and a solid-liquid separator 2 is sequentially arranged in the slurry bed reactor shell 1 from top to bottom, The middle gas distributor 7 and the bottom gas distributor 6; the slurry bed reactor shell 1 is provided with a catalyst feed port 3 near the bottom end of the solid-liquid separator 2; the slurry bed reactor shell 1 is connected with the gas distributor 7 in the middle layer, and the upper end inlet port 4 of the synthesis gas is provided; the upper end of the slurry bed reactor shell 1 is provided with a top exhaust port 11, the bottom end is provided with a slurry discharge port 8, and the lower end is provided with a There is an air inlet 5 at the lower end of the synthesis gas; a cooling coil 14 is arranged in the slurry bed reactor shell 1, below the catalyst feed port 3, and above the bottom gas distributor 6; the cooling water of the cooling coil 14 Both the inlet 9 and the cooling water outlet 10 are located outside the slurry bed reactor shell 1, and the cooling water outlet 10 is located above the cooling water inlet 9; the solid-liquid separator 2 is provided with a liquid outlet pipe 12 communicating with the outside; A high-pressure N2 blowback port 13 is provided at the outlet end of the liquid outlet pipe 12 located outside the slurry bed reactor shell 1 .
所述的浆态床反应器壳体1包括圆柱形主体,圆柱形主体上下两端分别设置有球形盖。The slurry bed reactor shell 1 includes a cylindrical body, and spherical caps are respectively arranged at the upper and lower ends of the cylindrical body.
所述固液分离器2底端位于浆态床反应器高度的2/3 – 3/4处;所述固液分离器2为由球形网格构成的密封的圆柱形结构,所述球形网格孔径为0.1-0.2 um;The bottom end of the solid-liquid separator 2 is positioned at 2/3-3/4 of the height of the slurry bed reactor; the solid-liquid separator 2 is a sealed cylindrical structure made of a spherical mesh, and the spherical mesh The grid aperture is 0.1-0.2 um;
所述中层气体分布器7由若干个同心环状管道组成;所述每个同心环上均匀分布有开口朝上的布气孔72;所述中层气体分布器7上设置有与同心环状管道相通的十字形主进气管71;所述中层气体分布器7位于浆态床反应器高度的1/4–1/3处;The middle layer gas distributor 7 is composed of several concentric ring pipes; each concentric ring is evenly distributed with air distribution holes 72 with openings facing upward; the middle layer gas distributor 7 is provided with concentric ring pipes. The cross-shaped main inlet pipe 71; the middle layer gas distributor 7 is located at 1/4-1/3 of the height of the slurry bed reactor;
所述底层气体分布器6为圆形,包括上下两层筛网61和位于上下两层圆形筛网61之间的净化层;所述筛网61孔径为0.2-0.5 um;净化层内填装有陶瓷环,陶瓷环内径为1-3mm。The gas distributor 6 at the bottom layer is circular, including upper and lower layers of screens 61 and a purification layer between the upper and lower layers of circular screens 61; the aperture of the screens 61 is 0.2-0.5 um; the purification layer is filled with Equipped with a ceramic ring, the inner diameter of the ceramic ring is 1-3mm.
所述固液分离器底端位于浆态床反应器高度的2/3处;所述球形网格孔径为0.1um;The bottom end of the solid-liquid separator is located at 2/3 of the height of the slurry bed reactor; the aperture of the spherical mesh is 0.1um;
所述中层气体分布器7位于浆态床反应器高度的1/3处。The middle layer gas distributor 7 is located at 1/3 of the height of the slurry bed reactor.
所述筛网61孔径大小为0.2 um,陶瓷环内径为2 mm。The pore size of the screen 61 is 0.2 um, and the inner diameter of the ceramic ring is 2 mm.
所述冷却盘管14冷却水进口9靠近底层分布器的壳体处,冷却水出口10在浆态床反应器高度的1/2处。The cooling water inlet 9 of the cooling coil 14 is close to the shell of the bottom distributor, and the cooling water outlet 10 is at 1/2 of the height of the slurry bed reactor.
一种利用上述的生物质合成气制取液体燃料浆态床反应器进行费托合成的方法,利用中层气体分布器和底层气体分布器对生物质合成气进行循环流动,促进催化剂颗粒在浆液中的均匀分布,利用所述的冷却盘管移出费托合成反应放出的热量,利用固液分离器进行浆液中液体产物与催化颗粒的分离,利用高压N2对固液分离器进行反吹,移出固液分离器中残留的催化剂颗粒。A method for producing liquid fuel by using the above-mentioned biomass synthesis gas in a slurry bed reactor for Fischer-Tropsch synthesis, using a middle layer gas distributor and a bottom gas distributor to circulate the biomass synthesis gas to promote catalyst particles in the slurry Uniform distribution, using the cooling coil to remove the heat released by the Fischer-Tropsch synthesis reaction, using a solid-liquid separator to separate the liquid product from the catalytic particles in the slurry, and using high-pressure N to backflush the solid - liquid separator to remove Catalyst particles remaining in the solid-liquid separator.
包括如下步骤:Including the following steps:
一、打开浆态床反应器壳体的上盖,注入浆液,使其高度位于反应器高度的1/2–2/3处,盖上上盖;1. Open the upper cover of the slurry bed reactor shell, inject the slurry so that its height is at 1/2-2/3 of the reactor height, and close the upper cover;
二、将生物质合成气分成两股气体,分别通过合成气上端进气口4,合成气下端进气口5通入浆态床反应器内,所述合成气上端进气口4,合成气下端进气口5流量比在1/5 –1/3之间,调节上端进气口与下端进气口的流量比控制合成气在浆液中的流动速度使催化剂颗粒在浆液中均匀混合并处于悬浮状态;Two, the biomass synthesis gas is divided into two streams of gas, which pass through the upper inlet 4 of the synthesis gas and the lower inlet 5 of the synthesis gas into the slurry bed reactor, the upper inlet 4 of the synthesis gas and the synthesis gas The flow ratio of the lower air inlet 5 is between 1/5-1/3, adjust the flow ratio of the upper air inlet and the lower air inlet to control the flow velocity of the syngas in the slurry so that the catalyst particles are evenly mixed in the slurry and in a state of suspended state;
三、合成气在浆态床反应器中发生费托合成反应生成气体产物和液体产物;3. Syngas undergoes Fischer-Tropsch synthesis reaction in the slurry bed reactor to generate gas products and liquid products;
四、气态产物通过浆态床反应器顶部排气口11排出,液态产物逐渐在浆态床反应器中累积;4. The gaseous product is discharged through the outlet 11 on the top of the slurry bed reactor, and the liquid product gradually accumulates in the slurry bed reactor;
五、当浆料高度达到反应器高度的2/3 – 3/4之间时,打开固液分离器管道出口阀门,在反应器压力的作用下,液态产物通过固液分离器排出反应器;当反应器中浆料高度下降到反应器高度的2/3处以下时,关闭固液分离器管道出口阀门;5. When the slurry height reaches 2/3-3/4 of the reactor height, open the outlet valve of the solid-liquid separator pipeline, and under the action of the reactor pressure, the liquid product will be discharged from the reactor through the solid-liquid separator; When the slurry height in the reactor drops below 2/3 of the reactor height, close the outlet valve of the solid-liquid separator pipeline;
六、打开高压N2反吹口阀门,使管道压力略高于反应器中压力,通过N2吹扫固液分离器中残留的催化剂,使催化剂颗粒进入反应器浆液中;6. Open the valve of the high-pressure N2 blowback port to make the pipeline pressure slightly higher than the pressure in the reactor, and purge the residual catalyst in the solid-liquid separator through N2 to make the catalyst particles enter the reactor slurry;
上述过程中,冷却水从冷却盘管进口进入,从冷却盘管出口移出,通过冷却水调节反应器反应过程中的温度;In the above process, cooling water enters from the inlet of the cooling coil and moves out from the outlet of the cooling coil, and the temperature in the reaction process of the reactor is adjusted through the cooling water;
七、反应完毕后,从浆料排出口排出浆料。7. After the reaction is completed, discharge the slurry from the slurry outlet.
所述步骤一中浆液高度位于反应器高度的1/2处。In the step 1, the slurry height is located at 1/2 of the reactor height.
所述步骤二中合成气上端进气口4,合成气下端进气口5流量比为1/4。In the second step, the flow ratio of the upper inlet port 4 of the syngas to the lower inlet port 5 of the syngas is 1/4.
如图1所示,一种生物质合成气制取液体燃料浆态床反应装置,由浆态床反应器壳体1,固液分离器2,冷却盘管14,底层气体分布器6,中层气体分布器7等部分组成;所述浆态床反应器壳体1主体结构为圆柱形,上下两端为球形盖,在壳体内部上方设有固液分离器2,内部下方设有中层气体分布器7和底层气体分布器6,在壳体内部浆液与气体分布器之间设有冷却盘管14。As shown in Figure 1, a slurry bed reaction device for producing liquid fuel from biomass synthesis gas consists of a slurry bed reactor shell 1, a solid-liquid separator 2, a cooling coil 14, a bottom gas distributor 6, a middle layer Gas distributor 7 and other parts; the main structure of the slurry bed reactor shell 1 is cylindrical, the upper and lower ends are spherical covers, a solid-liquid separator 2 is provided above the interior of the shell, and a middle gas layer is provided below the interior. The distributor 7 and the bottom gas distributor 6 are provided with a cooling coil 14 between the slurry inside the shell and the gas distributor.
所述的浆态床反应器壳体1呈竖直放置,下端有底座固定。在浆态床反应器壳体1上端侧壁设有催化剂进料口3,进料口位于固液分离器低端附近的壳壁,在浆态床反应器高度的2/3 – 3/4处。催化剂颗粒和液体石蜡在混合均匀后通过催化剂进料口3进入浆态床反应器中。在反应器壳体与中层气体分布器7连接处设有合成气上端进气口4,在底层气体分布器6下部球形盖侧壁设有合成气下端进气口5,通过流量控制器控制生物质合成气在上端进气口和下端进气口的流量,使上端进气口与下端进气口流量比在1/5 – 1/3之间,在优选实施方式中上端进气口与下端进气口流量比为1/4。在浆态床反应器壳体顶端和底端分别设有顶部排气口11和浆料排出口8,通过顶部排气口11排出费托合成反应生成的气体产物,浆态床反应器中的浆料则通过浆料排出口8排出。The shell 1 of the slurry bed reactor is placed vertically, and the lower end is fixed by a base. Catalyst feed port 3 is provided on the upper side wall of the slurry bed reactor shell 1, and the feed port is located on the shell wall near the lower end of the solid-liquid separator, at 2/3-3/4 of the height of the slurry bed reactor place. The catalyst particles and liquid paraffin enter the slurry bed reactor through the catalyst feed port 3 after being uniformly mixed. The gas inlet 4 at the upper end of the synthesis gas is provided at the connection between the reactor shell and the gas distributor 7 in the middle layer, and the lower gas inlet 5 at the lower end of the synthesis gas is provided on the side wall of the lower spherical cover of the gas distributor 6 at the bottom layer, and the gas flow is controlled by a flow controller The flow rate of the material synthesis gas at the upper air inlet and the lower air inlet makes the flow ratio of the upper air inlet and the lower air inlet between 1/5-1/3, and in a preferred embodiment, the upper air inlet and the lower air inlet The air inlet flow ratio is 1/4. A top exhaust port 11 and a slurry discharge port 8 are respectively provided at the top and bottom of the slurry bed reactor shell, and the gas products generated by the Fischer-Tropsch synthesis reaction are discharged through the top exhaust port 11, and the gas products in the slurry bed reactor The slurry is discharged through the slurry discharge port 8 .
所述的固液分离器2位于浆态床反应器壳体1的内部上方,其底端在浆态床反应器高度的2/3 – 3/4处。固液分离器为圆柱形结构,由球形网格21组成,网格孔径为0.1-0.2um。在优选的实施方式中,固液分离器网格孔径为0.15 um,其底端位于浆态床反应器高度的2/3处。The solid-liquid separator 2 is located above the inside of the slurry bed reactor shell 1, and its bottom end is at 2/3-3/4 of the height of the slurry bed reactor. The solid-liquid separator has a cylindrical structure and is composed of spherical grids 21 with a grid aperture of 0.1-0.2um. In a preferred embodiment, the mesh diameter of the solid-liquid separator is 0.15 um, and its bottom end is located at 2/3 of the height of the slurry bed reactor.
在固液分离器顶端连接有管道,管道通往浆态床反应器外面。所述的管道用于反应器中费托合成反应生成的液体产物的排出。在管道出口处设有液体出口12,在管道外端设有高压N2反吹口13,通过高压N2反吹口将残留在固液分离器的催化剂颗粒反吹进浆态床反应器中。A pipeline is connected to the top of the solid-liquid separator, and the pipeline leads to the outside of the slurry bed reactor. The pipeline is used for discharging the liquid product generated by the Fischer-Tropsch synthesis reaction in the reactor. A liquid outlet 12 is provided at the outlet of the pipeline, and a high-pressure N 2 blowback port 13 is provided at the outer end of the pipe, through which the catalyst particles remaining in the solid-liquid separator are blown back into the slurry bed reactor.
所述的中层气体分布器7位于浆态床反应器壳体内中下部,在反应器高度的1/4 –1/3处。中层气体分布器由同心环结构的分布器子单元组成,在每个分布器子单元的弧形分布管72上均匀分布有布气孔73,布气孔开口朝上。通过布气孔生物质合成气进入浆态床反应器中并朝上流动。在中层气体分布器四个方向上设有主进气管71,用于传输生物质合成气。在优选的实施方式中,中层气体分布器位于浆态床反应器高度的1/3处。The middle layer gas distributor 7 is located in the middle and lower part of the shell of the slurry bed reactor, at 1/4-1/3 of the height of the reactor. The gas distributor in the middle layer is composed of distributor subunits with concentric ring structure, and air distribution holes 73 are evenly distributed on the arc-shaped distribution pipe 72 of each distributor subunit, and the openings of the gas distribution holes face upward. Biomass synthesis gas enters the slurry bed reactor through the stomata and flows upward. Main air intake pipes 71 are provided in four directions of the gas distributor in the middle layer for transporting biomass synthesis gas. In a preferred embodiment, the gas distributor in the middle layer is located at 1/3 of the height of the slurry bed reactor.
所述的底层气体分布器6位于浆态床反应器主体结构与下端圆形盖的结合处,为圆形结构,分为三层,其中上下两层为圆形筛网61,筛网孔径大小为0.2-0.5 um,中间层填装有陶瓷环62,陶瓷环内径为1-3 mm。在优选的实施方式中,底层气体分布器筛网孔径大小为0.2 um,陶瓷环内径为2 mm。The bottom gas distributor 6 is located at the junction of the main structure of the slurry bed reactor and the lower end circular cover, and is a circular structure, divided into three layers, wherein the upper and lower layers are circular screens 61, the size of the screen aperture is 0.2-0.5 um, the middle layer is filled with ceramic rings 62, and the inner diameter of the ceramic rings is 1-3 mm. In a preferred embodiment, the pore size of the bottom gas distributor screen is 0.2 um, and the inner diameter of the ceramic ring is 2 mm.
生物质合成气经过流量控制器分成两股气体,分别从底层气体分布器和中层气体分布器进入,底层气体分布器采用筛网结构,可将合成气从底部均匀分散到反应器中,带动催化剂在浆料中流动和分散。在浆料上方的催化剂颗粒在重力作用下会向下沉积,中层气体分布器中的合成气从布气口上方流出,带动催化剂向上流动。通过调节流量控制器调节生物质合成气在底层气体分布器和中层气体分布器中的流量,促进催化剂在浆态床反应器中的均匀分布和悬浮。Biomass synthesis gas is divided into two streams through the flow controller, and enters from the bottom gas distributor and the middle gas distributor respectively. The bottom gas distributor adopts a screen structure, which can evenly disperse the synthesis gas from the bottom into the reactor and drive the catalyst. Flow and disperse in slurry. The catalyst particles above the slurry will be deposited downward under the action of gravity, and the synthesis gas in the gas distributor in the middle layer flows out from above the gas distribution port, driving the catalyst to flow upward. By adjusting the flow controller, the flow rate of the biomass synthesis gas in the bottom gas distributor and the middle gas distributor is adjusted to promote the uniform distribution and suspension of the catalyst in the slurry bed reactor.
所述的冷却盘管14位于浆态床反应器内部浆液与气体分布器之间,冷却盘管在靠近底层气体分布器的壳体处设有冷却水进口9,在浆态床反应器高度的1/2处设置有冷却水出口10。通过冷却盘管移出费托合成反应放出的过量热量,控制反应器的温度。The cooling coil 14 is located between the slurry in the slurry bed reactor and the gas distributor, and the cooling coil is provided with a cooling water inlet 9 near the bottom gas distributor shell, at the height of the slurry bed reactor A cooling water outlet 10 is provided at 1/2. The excess heat released by the Fischer-Tropsch synthesis reaction is removed through the cooling coil to control the temperature of the reactor.
催化剂颗粒和液体石蜡混合均匀形成浆料通过浆态床反应器上端进料口进入反应器中,投入到反应器中的浆料高度位于浆态床反应器高度的1/2 – 2/3处,在优选的实施方式中,浆液高度设置为浆态床反应器高度的1/2处。Catalyst particles and liquid paraffin are mixed evenly to form a slurry that enters the reactor through the feed port at the upper end of the slurry bed reactor, and the height of the slurry put into the reactor is at 1/2 - 2/3 of the height of the slurry bed reactor , In a preferred embodiment, the slurry height is set to 1/2 of the height of the slurry bed reactor.
所述的生物质合成气制取液体燃料浆态床反应装置进行费托合成的实施方法,包括利用所述浆态床反应器进行费托合成反应,利用中层气体分布器和底层气体分布器对生物质合成气进行循环流动,促进催化剂颗粒在浆液中的均匀分布,利用所述的冷却盘管移出费托合成反应放出的热量,利用固液分离器进行浆液中液体产物与催化颗粒的分离,利用高压N2对固液分离器进行反吹,移出固液分离器中残留的催化剂颗粒。The implementation method of the Fischer-Tropsch synthesis of the liquid fuel slurry bed reactor for preparing the biomass synthesis gas comprises using the slurry bed reactor to carry out the Fischer-Tropsch synthesis reaction, and using the middle layer gas distributor and the bottom gas distributor to carry out the Fischer-Tropsch synthesis. Biomass synthesis gas is circulated to promote the uniform distribution of catalyst particles in the slurry, the heat released by the Fischer-Tropsch synthesis reaction is removed by using the cooling coil, and the liquid product in the slurry is separated from the catalytic particles by a solid-liquid separator. Backflush the solid-liquid separator with high-pressure N2 to remove the catalyst particles remaining in the solid-liquid separator.
本发明中的一种生物质合成气制取液体燃料浆态床反应器的操作方法,还包括如下步骤:1)将生物质合成气分成两股气体,通过流量控制器控制每一股气体的流量,使上端进气口与下端进气口流量比在1/5 – 1/3之间;2)合成气进入浆态床反应器内部浆液中带动浆液流动,通过调节上端进气口与下端进气口的流量比控制合成气在反应器中流动的速度使催化剂颗粒在浆液中均匀混合并处于悬浮状态;3)合成气在浆态床反应器中与催化剂作用发生反应生成气体和液体产物;4)气态产物通过浆态床反应器顶部排气口排出,液态产物逐渐在浆态床反应器中累积;5)当浆料高度达到反应器高度的2/3 – 3/4之间时,打开固液分离器管道出口阀门,在反应器压力的作用下,液态产物通过固液分离器排出反应器,催化剂固体颗粒返回到浆液中;6)当反应器中浆料高度下降到反应器高度的2/3处以下时,关闭固液分离器管道出口阀门;7)打开高压N2反吹口阀门,使管道压力略高于反应器中压力,通过N2吹扫固液分离器中残留的催化剂,使催化剂粉末反吹进入反应器浆液中;上述过程中冷却水从冷却盘管进口进入,从冷却盘管出口移出,通过冷却水调节反应器反应过程中的温度;The operation method of a slurry bed reactor for producing liquid fuel from biomass synthesis gas in the present invention also includes the following steps: 1) Divide the biomass synthesis gas into two streams, and control the flow rate of each stream of gas through a flow controller Flow rate, so that the flow ratio of the upper air inlet and the lower air inlet is between 1/5-1/3; 2) Synthesis gas enters the slurry inside the slurry bed reactor to drive the slurry flow, by adjusting the upper air inlet and the lower end The flow ratio of the gas inlet controls the velocity of the synthesis gas flowing in the reactor so that the catalyst particles are uniformly mixed in the slurry and in a suspended state; 3) The synthesis gas reacts with the catalyst in the slurry bed reactor to generate gas and liquid products ; 4) The gaseous product is discharged through the outlet at the top of the slurry bed reactor, and the liquid product gradually accumulates in the slurry bed reactor; 5) When the slurry height reaches 2/3 - 3/4 of the reactor height , open the outlet valve of the solid-liquid separator pipeline, under the action of the reactor pressure, the liquid product is discharged from the reactor through the solid-liquid separator, and the catalyst solid particles return to the slurry; 6) When the slurry height in the reactor drops to the reactor When the height is below 2/3, close the outlet valve of the solid-liquid separator pipeline; 7) Open the high-pressure N2 blowback valve to make the pipeline pressure slightly higher than the pressure in the reactor, and purge the residual catalyst in the solid-liquid separator with N2 , so that the catalyst powder is blown back into the reactor slurry; in the above process, the cooling water enters from the cooling coil inlet and moves out from the cooling coil outlet, and the temperature in the reaction process of the reactor is adjusted by the cooling water;
8)反应完毕后,从浆料排出口排出浆料。8) After the reaction is complete, discharge the slurry from the slurry outlet.
应当理解的是,本说明书未详细阐述的部分均属于现有技术。It should be understood that the parts not described in detail in this specification belong to the prior art.
应当理解的是,上述针对较佳实施例的描述较为详细,并不能因此而认为是对本发明专利保护范围的限制,本领域的普通技术人员在本发明的启示下,在不脱离本发明权利要求所保护的范围情况下,还可以做出替换或变形,均落入本发明的保护范围之内,本发明的请求保护范围应以所附权利要求为准。It should be understood that the above-mentioned descriptions for the preferred embodiments are relatively detailed, and should not therefore be considered as limiting the scope of the patent protection of the present invention. Within the scope of protection, replacements or modifications can also be made, all of which fall within the protection scope of the present invention, and the scope of protection of the present invention should be based on the appended claims.
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