CN106658773A - Novel material heating apparatus and heating body preparation process thereof - Google Patents

Novel material heating apparatus and heating body preparation process thereof Download PDF

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Publication number
CN106658773A
CN106658773A CN201611021218.0A CN201611021218A CN106658773A CN 106658773 A CN106658773 A CN 106658773A CN 201611021218 A CN201611021218 A CN 201611021218A CN 106658773 A CN106658773 A CN 106658773A
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CN
China
Prior art keywords
stainless steel
heating
calandria
steel casing
new material
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201611021218.0A
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Chinese (zh)
Inventor
凌庆平
施养解
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Quanzhou Hanneng Technology Co Ltd
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Quanzhou Hanneng Technology Co Ltd
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Priority to CN201611021218.0A priority Critical patent/CN106658773A/en
Publication of CN106658773A publication Critical patent/CN106658773A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/02Details
    • H05B3/06Heater elements structurally combined with coupling elements or holders
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters

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  • Resistance Heating (AREA)

Abstract

The invention discloses a novel material heating apparatus and a heating body preparation process thereof. The novel material heating apparatus comprises a strip-shaped stainless steel shell, heating bodies and lock catches fixed at the two ends of the stainless steel shell; bending edges are arranged on the two sides of the stainless steel shell; the heating bodies are connected in series and attached to the stainless steel shell; each heating body is a strip-shaped block, and a circular arc-shaped lug boss is arranged on one side; a first circular arc-shaped groove is formed in the middle of the arc-shaped lug boss, and a second circular arc-shaped groove is formed in the other opposite side; cut-through holes are formed in parallel between the circular arc-shaped lug boss and two surfaces of the second circular arc-shaped groove; and the cut-through holes and one adjacent side of the circular arc-shaped lug bosses are through. According to the novel material heating apparatus and the heating body preparation process thereof, the heating bodies are connected in series and attached to the stainless steel shell; electric heating wires are mounted in the cut-through holes in the heating bodies; groove openings which are connected with the cut-through holes in a cut-through manner are formed in one side surfaces of the heating bodies; the electric heating wires pass through the cut-through holes, and the electric heating wires are exposed in the air through the groove openings; and in addition, heat can be concentrated to a certain region in a directional manner, so that the temperature of a heated object can be stabilized rapidly.

Description

A kind of new material heater and its heating preparation process
Technical field
The present invention relates to a kind of new material heater and its calandria fabricating technology field, more particularly to one Plant new material heater and its heating preparation process.
Background technology
A kind of new material heater and its heating preparation process are to do shell with stainless steel sheet|, inside there is higher insulation Resistance wire is put in the ceramic bar of fire resisting degree, then is molded with mechanical process, switched on power, you can use.A kind of new material Heater and its heating the preparation process thermal efficiency be traditional electric-heating-wire-heating device twice, can save 30% energy and Electric cost expenditure, it is applied on the charging barrel heating device of injection molding machine of plastic, chemical industry, industrial drying machine, extruder, and Various pipeline heating.A kind of new material heater and its heating preparation process the characteristics of be:1st, fast, insulation of conducting heat is good Good, heating is uniform, working stability;2nd, make and do not limited (can have made to order) by specification size;3rd, meet water not burst, acid and alkali-resistance, Suitable adverse circumstances are used;4th, do not glow, do not burn, temperature does not leak, can save electric energy, outer cover touches non-scald on hand with hand, Work safety;Non-surge electric current when the 5th, starting, temperature can keep constant temperature;6th, life of product is long, due to raw material it is old at high temperature Change is slow therefore life of product is long.
A kind of novel energy-saving heating ring of Patent No. ZL201020252720.4, by two box-like sleeves, six prismatic shells, answers Condensation material thermal insulation layer, ceramic heating element layer, metal heat-conducting layer, high-temperature heat-conductive coating, retaining mechanism and external connection seat composition;It is special Levy and be, ceramic heating element layer is serially connected by some single ceramic piece Jing electricity group silks, and is set on the surface of the potsherd There are several through holes.But the structure is conducted heat by the way of heat transfer, the installation also more inconvenience of heating wire, by structure Body easy heat radiation, causes thermal loss larger.
The content of the invention
Present invention aim at being directed to the deficiencies in the prior art, there is provided a kind of new material heater and its heating system Standby technique, by the way that calandria one side to be provided with the notch with through hole insertion, solves the calandria and electric heating of prior art The enclosed heat conduction efficiency of silk is slow, the problem of rapid wear loss of heat amount.
To solve above-mentioned technical problem, the present invention is achieved by the following technical solutions:
The present invention provides a kind of new material heater and its heats preparation process, including bar shaped stainless steel casing, Calandria and the lock for being fixed on stainless steel casing two ends, the stainless steel casing both sides are provided with flanging, and calandria is serially connected It is fitted on stainless steel casing, two ends are by latch enclosure into a cylinder;The calandria is a bar blocks, and side is circular arc Boss, arc cam middle part is provided with the first circular groove, and relative opposite side is the second circular groove, the circle It is provided with through hole, the through hole adjacent with arc cam one between arc boss and the surface of the second circular groove two side by side Side is mutually communicated.
Further, to be welded on stainless steel casing both ends, the lock is a cylinder to the lock, and side is provided with circle Hole, is coordinated by bolt or stud with circular hole, by the connection of stainless steel casing two ends;The stainless steel casing outer surface is provided with and connects Line terminals.
Further, the arc cam of the calandria side is contacted with the second circular groove of another calandria, Electrical heating wire is provided with the through hole.
Further, the first circular groove section is semicircle, positioned at the centre of surface of arc cam.
The present invention is a kind of new material heater and its heating preparation process, and its advantage is:
1., by the way that calandria series connection is fitted on stainless steel casing, electrical heating is installed in the through hole on calandria Silk, calandria one side is provided with the notch with through hole insertion, and electrical heating wire is by through through hole, by notch electrical heating being made Silk is exposed in atmosphere, when calandria is fitted on stainless steel casing, makes notch outside;When electrical heating wire works, produce By notch direct radiation on heating object, fast with heat transfer, heat loss is little for raw heat.
2. by calandria side fluting, on the one hand, be easily installed electrical heating wire;On the other hand, the electricity that notch makes adds The even heat of heated filament is radiated heating object surface, makes heat orientation focus on a panel region, at short notice can be fast The temperature of the stable heating object of speed.
3. a kind of new material heater and its heating preparation process are using the structure being combined with metal level, the gold The corrugated flanging that category layer is provided with can be such that a kind of new material heater and its structure of heating preparation process arbitrarily bends, The circular groove that calandria one end is provided with is used to make its increasing friction force in rotation process, to improve structural stability.
Description of the drawings
Fig. 1 is a kind of new material heater structural representation of the invention;
Fig. 2 is a kind of stainless steel casing structural representation of new material heater of the invention;
Fig. 3 is a kind of stainless steel casing structural front view of new material heater of the invention;
Fig. 4 is a kind of calandria structural representation of new material heater of the invention;
Fig. 5 is a kind of calandria structure left view of new material heater of the invention;
Wherein:1- stainless steel casings, 2- calandrias, 101- locks, 201- arc cams, the circular arcs of 202- second are recessed Groove, the circular grooves of 203- first, 204- through holes.
Specific embodiment
In order that the objects, technical solutions and advantages of the present invention become more apparent, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that specific embodiment described herein is only to explain the present invention, and It is not used in the restriction present invention.
Refer to shown in Fig. 1-5, the present invention be a kind of new material heater, including bar shaped stainless steel casing 1, heating Body 2 and the lock 101 for being fixed on the two ends of stainless steel casing 1, the both sides of stainless steel casing 1 are provided with flanging, and flanging is wavy, is easy to The bending of stainless steel casing 1, calandria 2 is serially connected and is fitted on stainless steel casing 1, and two ends close into one by lock 101 Cylinder;Calandria 2 is a bar blocks, and side is arc cam 201, and it is recessed that the middle part of arc cam 201 is provided with the first circular arc Groove 203, relative opposite side is the second circular groove 202,201 and second circular groove of arc cam, 202 liang of surfaces Between be provided with through hole 204 side by side, through hole 204 is mutually communicated with the adjacent side of arc cam 201.
Wherein, to be welded on the both ends of stainless steel casing 1, lock 101 is a cylinder to lock 101, and side is provided with circular hole, is led to Cross bolt or stud to coordinate with circular hole, by the connection of the two ends of stainless steel casing 1;The outer surface of the stainless steel casing 1 is provided with wiring Terminal.
Wherein, the arc cam 201 of the side of calandria 2 is contacted with the second circular groove 202 of another calandria 2, Electrical heating wire is provided with through hole 204.
Wherein, the section of the first circular groove 203 is semicircle, positioned at the centre of surface of arc cam 201, the first circle The surface of the second circular groove 202 that arc groove 203 is engaged with one is slidably matched, by the first circular groove 203 Corner angle are come the frictional force that increases and between the second circular groove 202.
Present embodiment one embodiment is:The series connection of calandria 2 is fitted on stainless steel casing 1, passing through on calandria 2 Electrical heating wire is installed, the one side of calandria 2 is provided with the notch with the insertion of through hole 204, and electrical heating wire is by wearing in through hole 204 Through hole 204 is crossed, makes electrical heating wire exposed in atmosphere by notch, when calandria 2 is fitted on stainless steel casing 1, Make notch outside;When electrical heating wire works, the heat of generation on heating object, is passed by notch direct radiation with heat Lead soon, heat loss is little.
The structure of existing calandria is enclosed construction, and electrical heating wire is internal through heating, is heated by electrical heating wire Calandria, then hot object is added by the calandria of high temperature, the process is by the way of heat transfer, and heat transference efficiency is relatively low, and Inconvenience is installed.
Wherein calandria adopts 12% activated carbon SiClx, 8% silica, 30% zirconium dioxide, 18% oxygen Change aluminium, 2% synthesis radiation pulvis and 25% basic clay according to following heating preparation process:
(1) pre-treatment:Prepare after raw material according to the formula rate in claim 7, first enter by the time of 72min/t Row consubstantiality crushing grinding, then carry out stirring evenly process by the time feeding horizontal mixer of 40min/t;
(2) additive is added:The slurry for stirring evenly is poured out, and add 35% water, 1.2% potter's clay coagulating agent and 2.5% oxidation nitre is mixed;
(3) pressing mold shaping:Need gravity-flow ventilation constant temperature in 22 degree of environment in the slurry for mixing up, natural reaction 48h is laggard Row mould die mould technique;
(4) it is once sintered:Moulding material needs independently to be placed in the environment of ventilation constant temperature and humidity after 24h, sends into high-temperature high-frequency Rotary heating is carried out in stove, sintering to be come out of the stove after 4.5h in 1200 degree of high temperature carries out five sections of subregions and take off fire;
(5) double sintering:Moulding material after will be once sintered place naturally 5 days after shove charge double sintering, be in temperature Sizing technological processing for explosion protection feature is carried out at a high temperature of 1480 degree, rotary rpm 0.5m/s ceases stove after 180min, then is incubated after 180min directly Come out of the stove, Jing after natural cooling normal temperature, formed product.
By adopting preceding solution, the invention has the beneficial effects as follows:Compared with original technology, the present invention passes through power supply It is electrically connected with resistance wire, makes resistance wire start heating, and spoke is converted heat into by the carborundum in monomer that generates heat Penetrate, effectively realize conduction and act on while radiation, through test of many times, its electric conversion rate reaches 98% to the heating material More than, heat-transfer rate 25-35% faster than traditional electric ceramic, and radiation value is higher by 3-4 times than traditional ceramic heat circle efficiency.
In the description of this specification, the description meaning of reference term " one embodiment ", " example ", " present embodiment " etc. Refer to that the specific features described with reference to the embodiment or example, structure, material live feature and be contained in of the invention at least one in fact In applying example or example.In this manual, identical embodiment is not necessarily referring to the schematic representation of above-mentioned term or is shown Example.And, the specific features of description, structure, material or feature can be in any one or more embodiments or example Combine in an appropriate manner.
General principle, principal character and the advantages of the present invention of the present invention has been shown and described above.The technology of the industry Personnel it should be appreciated that the present invention is not restricted to the described embodiments, the simply explanation described in above-described embodiment and specification this The principle of invention, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, these changes Change and improvement is both fallen within scope of the claimed invention.

Claims (5)

1. a kind of new material heater, including bar shaped stainless steel casing (1), calandria (2) and stainless steel casing is fixed on (1) lock (101) at two ends, it is characterised in that:Stainless steel casing (1) both sides are provided with flanging, and calandria (2) is serially connected It is fitted on stainless steel casing (1), a cylinder is closed into two ends by lock (101);The calandria (2) is a bar blocks, Side is arc cam (201), and arc cam (201) middle part is provided with the first circular groove (203), and relative is another Side is the second circular groove (202), between the arc cam (201) and the surface of the second circular groove (202) two It is provided with through hole (204) side by side, the through hole (204) side adjacent with arc cam (201) is mutually communicated.
2. a kind of new material heater according to claim 1, it is characterised in that the lock (101) is welding At stainless steel casing (1) both ends, the lock (101) is a cylinder, and side is provided with circular hole, by bolt or stud and circular hole Coordinate, by the connection of stainless steel casing (1) two ends;Stainless steel casing (1) outer surface is provided with binding post.
3. a kind of new material heater according to claim 1, it is characterised in that calandria (2) side Arc cam (201) is contacted with second circular groove (202) of another calandria (2), is provided with the through hole (204) Electrical heating wire.
4. a kind of new material heater according to claim 1, it is characterised in that first circular groove (203) section is semicircle, positioned at the centre of surface of arc cam (201).
5. a kind of heating preparation process of new material heater is as follows, it is characterised in that:Using 12% active carbide Silicon, 8% silica, 30% zirconium dioxide, 18% aluminum oxide, 2% synthesis radiation pulvis and 25% alkalescence are viscous Soil is according to following heating preparation process:
(1) pre-treatment:Prepare after raw material according to the formula rate in claim 7, first carry out together by the time of 72min/t Body crushing grinding, then carry out stirring evenly process by the time feeding horizontal mixer of 40min/t;
(2) additive is added:The slurry for stirring evenly is poured out, and adds 35% water, 1.2% potter's clay coagulating agent and 2.5% Oxidation nitre is mixed;
(3) pressing mold shaping:The slurry for mixing up is needed into gravity-flow ventilation constant temperature in 22 degree of environment, mould is carried out after natural reaction 48h Tool die mould technique;
(4) it is once sintered:Moulding material needs independently to be placed in the environment of ventilation constant temperature and humidity after 24h, in sending into high-temperature high-frequency stove Rotary heating is carried out, sintering to be come out of the stove after 4.5h in 1200 degree of high temperature carries out five sections of subregions and take off fire;
(5) double sintering:Moulding material after will be once sintered place naturally 5 days after shove charge double sintering, temperature be 1480 Sizing technological processing for explosion protection feature is carried out at a high temperature of degree, rotary rpm 0.5m/s ceases stove after 180min, then is incubated after 180min directly to go out Stove, Jing after natural cooling normal temperature, formed product.
CN201611021218.0A 2016-11-21 2016-11-21 Novel material heating apparatus and heating body preparation process thereof Pending CN106658773A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201611021218.0A CN106658773A (en) 2016-11-21 2016-11-21 Novel material heating apparatus and heating body preparation process thereof

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Application Number Priority Date Filing Date Title
CN201611021218.0A CN106658773A (en) 2016-11-21 2016-11-21 Novel material heating apparatus and heating body preparation process thereof

Publications (1)

Publication Number Publication Date
CN106658773A true CN106658773A (en) 2017-05-10

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86209721U (en) * 1986-12-03 1987-12-12 王庆彬 Resistance heater with helical corrugated tile
CN202721832U (en) * 2012-05-31 2013-02-06 佛山市飞月电热科技有限公司 Novel high temperature ceramic infrared heater
CN105517208A (en) * 2016-01-03 2016-04-20 泉州瀚能科技有限公司 Composite material novel energy saving heating device
EP3023039A1 (en) * 2014-11-20 2016-05-25 BSH Hausgeräte GmbH Radiator, continuous-flow heater for hot beverage machines and method of making the same
CN205283841U (en) * 2016-01-04 2016-06-01 康泽波 Modularization heating device
CN206314012U (en) * 2016-11-21 2017-07-07 泉州瀚能科技有限公司 A kind of new material heater

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN86209721U (en) * 1986-12-03 1987-12-12 王庆彬 Resistance heater with helical corrugated tile
CN202721832U (en) * 2012-05-31 2013-02-06 佛山市飞月电热科技有限公司 Novel high temperature ceramic infrared heater
EP3023039A1 (en) * 2014-11-20 2016-05-25 BSH Hausgeräte GmbH Radiator, continuous-flow heater for hot beverage machines and method of making the same
CN105517208A (en) * 2016-01-03 2016-04-20 泉州瀚能科技有限公司 Composite material novel energy saving heating device
CN205283841U (en) * 2016-01-04 2016-06-01 康泽波 Modularization heating device
CN206314012U (en) * 2016-11-21 2017-07-07 泉州瀚能科技有限公司 A kind of new material heater

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