CN106654140A - Sampling wire, sampling wire harness, battery management system and automobile - Google Patents

Sampling wire, sampling wire harness, battery management system and automobile Download PDF

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Publication number
CN106654140A
CN106654140A CN201610877765.2A CN201610877765A CN106654140A CN 106654140 A CN106654140 A CN 106654140A CN 201610877765 A CN201610877765 A CN 201610877765A CN 106654140 A CN106654140 A CN 106654140A
Authority
CN
China
Prior art keywords
sampling
wire harness
conductor
meltable
meltable part
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610877765.2A
Other languages
Chinese (zh)
Inventor
李高鹏
李雪莲
张春敏
王秋杰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhengzhou Yutong Bus Co Ltd
Original Assignee
Zhengzhou Yutong Bus Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhengzhou Yutong Bus Co Ltd filed Critical Zhengzhou Yutong Bus Co Ltd
Priority to CN201610877765.2A priority Critical patent/CN106654140A/en
Publication of CN106654140A publication Critical patent/CN106654140A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/574Devices or arrangements for the interruption of current
    • H01M50/581Devices or arrangements for the interruption of current in response to temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/4285Testing apparatus
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The invention relates to a sampling wire, a sampling wire harness, a battery management system and an automobile. The sampling wire comprises a fusible portion positioned at one end of the sampling wire, and the fusible portion is fused first during shorting out; the sampling wire harness at least comprises two sampling wires; the battery management system uses the sampling wire harness to collect information of a battery pack, and the fusible portions of the sampling wires in the sampling wire harness are connected with sampling points of the battery pack; the automobile uses the battery management system to manage a battery system. Damage caused when an automobile battery pack voltage sampling system is in an external short circuit can be effectively reduced.

Description

One kind sampling line, sampling wire harness, battery management system and automobile
Technical field
The present invention relates to automotive field, in particular to a kind of sampling line, sampling wire harness, battery management system and automobile.
Background technology
In recent years, stimulated by national new forms of energy policy, the volume of production and marketing of electric automobile occurs in that explosive growth, electronic vapour Car has also obtained the generally accreditation of people.But with the continuous improvement of battery system energy density, the electricity that car load is loaded is more next It is more, to the management work of battery system will deeper into, it is careful, it is desirable to be able to monitor voltage, temperature, the pressure of cell Monomer voltage gathering line, electricity are distributed in the information, therefore battery system such as electric current, the temperature difference of the information such as change and battery system Pond temperature acquisition line, battery system heater wire, even there is cell pressure gathering line.
Existing battery data acquisition has two ways, and a kind of is the mode of the installation printed circuit board in battery modules, The data message of battery is collected by the circuit on circuit board;Another kind is directly to be welded or bolted to data acquisition line On conductive connecting piece between monomer.The most latter approach for adopting of prior art, it is common practice to be fabricated to gathering line Wire harness, is then connected to battery management system from plate by low pressure connector.This way is with low cost, but works as cell tube Reason system breaks down from plate voltage sampling circuit, the damaged contact of adjacent voltage sample line or connector of sampling enter water etc. The liquid of electric conductivity, it will make battery pass through sampling line and constitute external short circuit, short circuit current can make sampling wire harness generate heat, cause to adopt Line-transect crust melts to form greater area of short circuit, and then forms the thermal runaway in battery bag, causes battery to smolder, catch fire even The accidents such as blast.
The content of the invention
The present invention provides a kind of sampling line, sampling wire harness, battery management system and automobile and passes through solving automobile batteries group Sampling line constitutes external short circuit, and then the problem of damage car battery pack.
One kind sampling line, including conductor and insulating barrier, the conductor includes conductor main body portion and meltable part, described easy Molten part is one section of conductive fusible metal or alloy, is connected to one end of conductor;In the case of being short-circuited, meltable part takes the lead in Fusing.
Further, the meltable part is welded on one end of the conductor main body portion;
Further, the length of the meltable part is 5-15mm;
Further, the meltable part is bismuth tin fusible alloy.
One kind sampling wire harness, including at least two sampling lines, the sampling line includes conductor and insulating barrier, the conductor bag Conductor main body portion and meltable part are included, the meltable part is one section of conductive fusible metal or alloy, is connected to the one of conductor End;In the case of being short-circuited, meltable part takes the lead in fusing.
Further, the meltable part is welded on one end of conductor main body portion;
Further, the sampling line sampled in wire harness is bundled by band;
Further, the peripheral of wire harness of sampling wraps up matcoveredn.
A kind of battery management system, including for gathering the sampling wire harness of battery pack information, the sampling wire harness is at least wrapped Two sampling lines are included, the sampling line includes conductor and insulating barrier, and the conductor includes conductor main body portion and meltable part, institute It is one section of conductive fusible metal or alloy to state meltable part, is connected to one end of conductor;In the case of being short-circuited, meltable part Take the lead in fusing;Sample in the sampling wire harness meltable part of line is used to be connected with the sampled point in battery pack, main part and battery The battery information sampling plate connection of management system.
A kind of automobile, including battery management system, the battery management system is included for gathering adopting for battery pack information Line-transect beam, the sampling wire harness includes at least two sampling lines, and the sampling line includes core and insulating barrier, and the conductor includes Conductor main body portion and meltable part, the meltable part is one section of conductive fusible metal or alloy, is connected to one end of conductor; In the case of being short-circuited, meltable part takes the lead in fusing.
The invention provides a kind of sampling line for including one section of fusible metal or alloy, the sampling line can occur in circuit During short trouble from meltable part take the lead in fusing, and then in protection circuit other parts safety;Battery pack profit in electric automobile The sampling wire harness collection battery pack information constituted with this sampling line, wherein, the meltable part of sampling line connects with battery pack sampled point Connect, so can effectively reduce the loss for constituting external short circuit and causing by line of sampling because of battery pack.
Description of the drawings
Fig. 1 is sampling cable architecture schematic diagram;
Fig. 2 is sampling wiring harness structure schematic diagram;
Fig. 3 is battery management system schematic diagram;
Fig. 4 is sampling line and the concrete connection diagram of battery pack.
Specific embodiment
The invention provides a kind of sampling line, sampling wire harness, battery management system and automobile, wherein a kind of sampling of sampling line Line, including conductor and insulating barrier, the conductor includes conductor main body portion and meltable part, and the meltable part is one section of conduction Fusible metal or alloy, are connected to one end of conductor;In the case of being short-circuited, meltable part takes the lead in fusing.The sampling line Beam includes at least two above-mentioned sampling lines;The battery management system includes above-mentioned sampling wire harness;The automobile includes above-mentioned electricity Pond management system.
Below in conjunction with the accompanying drawings the present invention will be further described in detail.
The embodiment of sampling line
As shown in figure 1, sampling line includes conductor and insulating barrier 3, wherein conductor includes conductor main body portion 2 and meltable part 1.Conductor main body portion can be common copper conductor, and meltable part can be conductive meltable metal or alloy, and such as bismuth tin is low Melting alloy, the length of meltable part is about 5-15mm, and both are by welding or are otherwise attached to together.Occurring Under short-circuit conditions, because each position conductive capability of conductor is different, meltable part 1 will take the lead in fusing when high current is undergone.
The embodiment of sampling wire harness
As shown in Fig. 2 sampling wire harness includes at least two by sampling line, sampling line includes conductor and insulating barrier, wherein leading Body includes one section of meltable part.The length of meltable part is about 5-15mm, can be conductive meltable metal or alloy, such as bismuth Tin low-melting alloy.In the case of being short-circuited, because each position conductive capability of conductor is different, high current is being undergone in meltable part When will take the lead in fusing.
Sampling line in sampling wire harness can all be bundled by band 6, it is also possible to by little band 6 ' by several one Group is separately bundled.The thin meltable part of line footpath is respectively positioned on same one end of sampling wire harness in sampling line.
The embodiment of battery management system
As shown in figure 3, battery management system carries out intelligence sample to multiple batteries, wherein 7 are sampling wire harness, for for electric Pond management system 8 gather battery pack 4 information, its periphery be enclosed with flexible metal conduit 9 or other have wire harness protection act on guarantor Sheath.When wire harness 7 of sampling forms external short circuit because of reasons such as insulated hull abrasive contacts in short dot 5, short circuit current can cause Wire harness temperature is raised rapidly, and the meltable part of line of now sampling can take the lead in fusing, and short-circuit loop disconnects, so as to protect the peace of battery pack Entirely.
Fig. 4 is the partial enlarged drawing of 10 indication parts in Fig. 3, as illustrated, battery management system is using sampling wire harness When the voltage or current information of collection battery pack, with line of sampling per three as one group, the information of two pieces of batteries is gathered, wherein one It is connected with the positive pole of battery B1, one is connected with the negative pole of battery B2, one is connected with the connection sheet being connected between two pieces of batteries, Or be connected with B1 negative poles/B2 positive poles, the fusible metal or alloy component of line of sampling are connected with the sampled point of battery pack;Meltable portion The mode being connected with battery pack is divided to be welding, grafting or other electric connection modes.
The embodiment of automobile
A kind of automobile, including the battery management system of the sampling wire harness with short-circuit protection function, in automobile batteries group Jing When sampling line forms external short circuit, can avoid being subject to bigger loss.The short-circuit protection work(that automobile batteries management system has The principle of energy is discussed in detail in above-mentioned enforcement, is repeated no more here.

Claims (10)

1. a kind of sampling line, including conductor and insulating barrier, it is characterized by:The conductor includes conductor main body portion and meltable portion Point, the meltable part is one section of conductive fusible metal or alloy, is connected to one end of conductor;In the case of being short-circuited, easily Molten part takes the lead in fusing.
2. a kind of sampling line according to claim 1, it is characterized by:The meltable part is welded on the conductor main body portion The one end divided.
3. a kind of sampling line according to claim 1, it is characterized by:The length of the meltable part is 5-15mm.
4. a kind of sampling line according to claim 1, it is characterized by:The meltable part is bismuth tin fusible alloy.
5. a kind of sampling wire harness, including at least two sampling lines, the sampling line includes conductor and insulating barrier, it is characterized by:Institute Conductor is stated including conductor main body portion and meltable part, the meltable part is one section of conductive fusible metal or alloy, is connected to One end of conductor;In the case of being short-circuited, meltable part takes the lead in fusing.
6. sampling wire harness according to claim 5, it is characterized by:The meltable part is welded on the one of conductor main body portion End.
7. sampling wire harness according to claim 5, it is characterized by:Sampling line in sampling wire harness is bundled in one by band Rise.
8. sampling wire harness according to claim 5, it is characterized by:The periphery parcel matcoveredn of sampling wire harness.
9. a kind of battery management system, including for gathering the sampling wire harness of battery pack information, the sampling wire harness at least includes Two sampling lines, the sampling line includes conductor and insulating barrier, it is characterized by:The conductor includes conductor main body portion and meltable Part, the meltable part is one section of conductive fusible metal or alloy, is connected to one end of conductor;In the case of being short-circuited, Meltable part takes the lead in fusing;The meltable part of sampling line is used to be connected with the sampled point in battery pack in sampling wire harness, main part Divide and be connected with the battery information sampling plate of battery management system.
10. a kind of automobile, including battery management system, the battery management system includes the sampling for gathering battery pack information Wire harness, the sampling wire harness includes at least two sampling lines, and the sampling line includes core and insulating barrier, it is characterized by:It is described Conductor includes conductor main body portion and meltable part, and the meltable part is one section of conductive fusible metal or alloy, is connected to and leads One end of body;In the case of being short-circuited, meltable part takes the lead in fusing.
CN201610877765.2A 2016-10-08 2016-10-08 Sampling wire, sampling wire harness, battery management system and automobile Pending CN106654140A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610877765.2A CN106654140A (en) 2016-10-08 2016-10-08 Sampling wire, sampling wire harness, battery management system and automobile

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610877765.2A CN106654140A (en) 2016-10-08 2016-10-08 Sampling wire, sampling wire harness, battery management system and automobile

Publications (1)

Publication Number Publication Date
CN106654140A true CN106654140A (en) 2017-05-10

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Family Applications (1)

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CN201610877765.2A Pending CN106654140A (en) 2016-10-08 2016-10-08 Sampling wire, sampling wire harness, battery management system and automobile

Country Status (1)

Country Link
CN (1) CN106654140A (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6020811A (en) * 1995-02-21 2000-02-01 Hitachi, Ltd. Apparatus for multiplexing between on-board units in a vehicle
CN1881654A (en) * 2005-06-16 2006-12-20 比亚迪股份有限公司 Battery pack of electric vehicle
CN102610778A (en) * 2011-01-24 2012-07-25 刘吉平 Safe protection device for battery pack
CN205103385U (en) * 2015-11-17 2016-03-23 北京新能源汽车股份有限公司 A sampling circuit and vehicle for on -vehicle battery
CN206259435U (en) * 2016-10-08 2017-06-16 郑州宇通客车股份有限公司 Sampling line, sampling wire harness, battery management system and automobile

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6020811A (en) * 1995-02-21 2000-02-01 Hitachi, Ltd. Apparatus for multiplexing between on-board units in a vehicle
CN1881654A (en) * 2005-06-16 2006-12-20 比亚迪股份有限公司 Battery pack of electric vehicle
CN102610778A (en) * 2011-01-24 2012-07-25 刘吉平 Safe protection device for battery pack
CN205103385U (en) * 2015-11-17 2016-03-23 北京新能源汽车股份有限公司 A sampling circuit and vehicle for on -vehicle battery
CN206259435U (en) * 2016-10-08 2017-06-16 郑州宇通客车股份有限公司 Sampling line, sampling wire harness, battery management system and automobile

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Application publication date: 20170510