CN106645244A - Method for evaluating dispersion degree of Ti element in titanium-containing furnace charge - Google Patents

Method for evaluating dispersion degree of Ti element in titanium-containing furnace charge Download PDF

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CN106645244A
CN106645244A CN201611218702.2A CN201611218702A CN106645244A CN 106645244 A CN106645244 A CN 106645244A CN 201611218702 A CN201611218702 A CN 201611218702A CN 106645244 A CN106645244 A CN 106645244A
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decentralization
elements
furnace charge
titaniferous
sample
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CN106645244B (en
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武建龙
陈辉
王伟
马泽军
孙健
梁海龙
张贺顺
熊军
郑朋超
陈艳波
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Shougang Corp
Shougang Jingtang United Iron and Steel Co Ltd
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Shougang Jingtang United Iron and Steel Co Ltd
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    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N23/00Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00
    • G01N23/22Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material
    • G01N23/225Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion
    • G01N23/2251Investigating or analysing materials by the use of wave or particle radiation, e.g. X-rays or neutrons, not covered by groups G01N3/00 – G01N17/00, G01N21/00 or G01N22/00 by measuring secondary emission from the material using electron or ion using incident electron beams, e.g. scanning electron microscopy [SEM]

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  • Life Sciences & Earth Sciences (AREA)
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Abstract

The invention discloses an evaluation method for Ti element dispersion degree in a titanium-containing furnace charge, belonging to the technical field of iron making. The evaluation method comprises the following steps: selecting a titanium-containing ore sample to be evaluated, randomly dividing the titanium-containing ore sample into N equal parts, wherein N is more than or equal to 2, and randomly selecting one titanium-containing ore from each sample as a test sample; performing surface scanning on the test sample by using a scanning electron microscope to obtain a Ti element surface scanning image; gridding the surface scanning image to obtain a surface scanning gridding image; and obtaining the dispersion degree of the Ti elements in the furnace burden according to the proportion of the number of the grids occupied by the Ti elements in the surface scanning grid diagram to the total number of the grids. Therefore, the dispersion degree of the Ti element in the titaniferous furnace material is quantitatively evaluated, the larger the dispersion degree is, the higher the dispersion degree of the Ti element is, the furnace protection effect of the Ti element in the titaniferous furnace material is effectively evaluated from the aspect of dynamics, and a judgment basis is provided for the selection of Ti resources.

Description

The evaluation method of Ti element decentralization in a kind of titaniferous furnace charge
Technical field
The present invention relates to ironmaking technology field, the evaluation method of Ti element decentralization in more particularly to a kind of titaniferous furnace charge.
Background technology
In recent years, as blast furnace maximization development trend, rate of driving are stepped up, blast furnace crucibe occurs to burn, side The problems such as wall temperature is drastically raised showed increased.Intensity of cooling, control rate of driving etc. are for example improved in conventional furnace retaining measure to arrange On the basis of applying, vast ironmaking worker increasingly approves that use plus the method for titanium furnace retaining safeguard that blast furnace crucibe is long-lived.
But in the face of miscellaneous titaniferous furnace retaining resource, the method for titanium resource is evaluated at present only from composition and price angle Consider, such as its Iron grade, Ti content or " Fe+Ti " grade etc., this kind of evaluation method is more unilateral, it is impossible to effective expression titaniferous Ti elements play the complexity of action of protecting furnace in stove in furnace charge, therefore have judging titaniferous furnace charge performance quality only by grade Institute is biased.
Titaniferous furnace charge furnace retaining mechanism is as follows:
Into the titaniferous furnace charge of blast furnace, under reducing atmosphere, as temperature is raised, first letter is changed into by complex compound Single TiO2Compound, finally forms in cohesive zone and contains TiO2First slag, and according to the rule from high price to low price step by step Reduction, i.e.,:
TiO2→Ti3O5→Ti2O3→TiO→Ti→TiC(TiN)
According to thermodynamic condition, the TiC (or TiN) of the higher formation of temperature is more.Into after cupola well, titanium at a certain temperature Solubility in molten iron is limited, and temperature more high-dissolvability is higher.When the titanium in molten iron is less than its saturation solubility, Most of TiC (or TiN) will be dissolved in molten iron, and work as titaniferous molten iron in the low-temperature space of cupola well lower periphery (near furnace wall), Titaniferous amount in molten iron will be above the saturation solubility of titanium, and TiC (or TiN) will be deposited on furnace wall so that solid state crystallization is separated out, Furnace retaining effect can be just played after deposition reaches certain thickness, deposition is more, and furnace retaining effect is better.
However, consider from aerodynamic point, only extraneous reducing atmosphere is touched just titanium-containing oxide is as much as possible Can more rapidly be reduced, and affect one of key factor of titanium-containing oxide reduction to be exactly Ti elements dividing in titaniferous furnace charge Scattered degree, degree of scatter is higher more with extraneous reducing atmosphere contact surface.For this reason, it may be necessary to propose that one kind being capable of quantitative assessment Ti The method of element decentralization in titaniferous furnace charge, to auxiliary evaluation titanium resource furnace retaining effect.
The content of the invention
It is an object of the invention to provide in a kind of titaniferous furnace charge Ti element decentralization evaluation method, being capable of quantitative assessment Ti Decentralization of the element in titaniferous furnace charge, is the choosing of Ti resources so as to the furnace retaining effect of Ti elements in effective evaluation titaniferous furnace charge Offer basis for estimation is provided.
For achieving the above object, the invention provides in a kind of titaniferous furnace charge Ti element decentralization evaluation method, including:
Choose titaniferous ore sample to be evaluated, and by the random N deciles of the titaniferous ore sample, N >=2, and from per part A titaniferous ore is randomly selected in sample as test sample;
Surface scan is carried out to the test sample using SEM, Ti element Surface scan figures are obtained;
Gridding process is carried out to the Surface scan figure, Surface scan grid chart is obtained;
Meshes number according to shared by Ti elements in the Surface scan grid chart accounts for the ratio of total grid number, obtains Ti elements Decentralization in furnace charge.
Further, the granularity of the titaniferous ore sample is 5~20mm.
Further, it is the grid that some homalographics are drawn in the Surface scan figure that the gridding is processed.
Further, total grid number >=64.
Further, the meshes number according to shared by Ti elements in the Surface scan grid chart accounts for the ratio of total grid number Example, obtains decentralization of the Ti elements in furnace charge, specially:The grid containing Ti elements is marked in the Surface scan grid chart, The ratio for accounting for total grid number according to the grid number containing Ti elements calculates respectively the Ti element decentralization of each test sample, and according to Test sample number calculate test sample Ti element decentralization mean value, using the mean value as Ti elements in furnace charge Decentralization.
Further, the Ti elements decentralization of the test sample is calculated with specific reference to following formula:
In formula (1):DiFor the Ti element decentralization of test sample, %;ATiFor the Ti element grid numbers of test sample, individual net Lattice;A0For total grid number of test sample, individual grid.
Further, decentralization of the Ti elements in furnace charge is calculated with specific reference to following formula:
In formula (2):DTi in burdenFor decentralization of the Ti elements in furnace charge, %;DiTi elements for test sample disperse Degree, %;N is test sample number, the i.e. isodisperse of titaniferous ore sample.
One or more technical schemes provided in the embodiment of the present invention, at least have the following technical effect that or advantage:
The evaluation method of Ti element decentralization, chooses first to be evaluated in the titaniferous furnace charge provided in the embodiment of the present invention Titaniferous ore sample, and by the random N deciles of the titaniferous ore sample, N >=2, and one is randomly selected from every part of sample contain Titanium ore is used as test sample;Then Surface scan is carried out to the test sample using SEM, obtains Ti elements Surface scan figure;Carry out gridding process to the Surface scan figure again, obtain Surface scan grid chart;Finally according to the Surface scan net Meshes number in trrellis diagram shared by Ti elements accounts for the ratio of total grid number, obtains decentralization of the Ti elements in furnace charge.Thus, right Decentralization of the Ti elements in titaniferous furnace charge carries out quantitative assessment, and its decentralization is bigger, shows that the degree of scatter of Ti elements is higher, And then realizing furnace retaining effect from Ti elements in aerodynamic point effective evaluation titaniferous furnace charge, the selection for Ti resources is provided and sentenced Disconnected foundation.
Description of the drawings
Fig. 1 is the evaluation method flow chart of Ti element decentralization in titaniferous furnace charge provided in an embodiment of the present invention;
Fig. 2 is the Surface scan grid chart that the embodiment of the present invention 1 is obtained;
Fig. 3 is the Surface scan grid chart that the embodiment of the present invention 2 is obtained.
Specific embodiment
The embodiment of the present invention provides a kind of evaluation method of Ti element decentralization in titaniferous furnace charge, can quantitative assessment Ti it is first Decentralization of the element in titaniferous furnace charge, is the selection of Ti resources so as to the furnace retaining effect of Ti elements in effective evaluation titaniferous furnace charge Basis for estimation is provided.
For achieving the above object, embodiment of the present invention general thought is as follows:
The invention provides in a kind of titaniferous furnace charge Ti element decentralization evaluation method, including:
Choose titaniferous ore sample to be evaluated, and by the random N deciles of the titaniferous ore sample, N >=2, and from per part A titaniferous ore is randomly selected in sample as test sample;
Surface scan is carried out to the test sample using SEM, Ti element Surface scan figures are obtained;
Gridding process is carried out to the Surface scan figure, Surface scan grid chart is obtained;
Meshes number according to shared by Ti elements in the Surface scan grid chart accounts for the ratio of total grid number, obtains Ti elements Decentralization in furnace charge.
Can be seen that the present invention by above content carries out Surface scan acquisition by SEM to titaniferous ore Ti units vegetarian noodles surface sweeping figure, according to the shared ratio in Surface scan figure of Ti elements, realizes the quantitative Ti elements that calculate in titaniferous furnace charge In decentralization, its decentralization is bigger, shows that the degree of scatter of Ti elements is higher, and then realizes from aerodynamic point and effectively comment The furnace retaining effect of Ti elements in valency titaniferous furnace charge, the selection for Ti resources provides basis for estimation.
In order to be better understood from above-mentioned technical proposal, technical solution of the present invention is done below by the drawings and specific embodiments Detailed description, it should be understood that the specific features in the embodiment of the present invention and embodiment are to the detailed of technical solution of the present invention Explanation, rather than to the restriction of technical solution of the present invention, in the case where not conflicting, in the embodiment of the present invention and embodiment Technical characteristic can be combined with each other.
A kind of evaluation method of Ti element decentralization in titaniferous furnace charge is embodiments provided, Fig. 1 is referred to, is wrapped Include:
Step S110:Choose titaniferous ore sample to be evaluated, and by the random N deciles of the titaniferous ore sample, N >=2, And a titaniferous ore is randomly selected from every part of sample as test sample;
It is representative in order to ensure test sample in step s 110, so carrying out sample to the titaniferous ore of required evaluation This sampling, and by the random N deciles of sample, a titaniferous ore is taken at random from every part of sample as test sample.Specifically, The number of decile is more, i.e. N values are bigger, and decentralization of the Ti elements for obtaining in furnace charge more levels off to actual value, the knot of evaluation Fruit is more accurate.
In the present embodiment, the granularity of the titaniferous ore sample of selection be 5~20mm, sample size >=1kg.
Titaniferous ore sample granularity selects the titaniferous furnace charge that 5~20mm is because in the particle size range to have preferable furnace retaining Effect, in order that test result is representative, the titaniferous ore sample for selecting the particle size range is tested.Sample size is too small Point quantity such as can affect, make the representative variation of test result.
Step S120:Surface scan is carried out to the test sample using SEM (SEM), Ti units vegetarian noodles is obtained Scanning figure;
In the step s 120, to carrying out Surface scan after test sample sample preparation determining Ti elements in the range of whole visual field Dispersity, it is to avoid drain sweep causes error to result, makes evaluation result more accurate, and intercepts Ti element Surface scan figures.Wherein, Method for making sample is specially:Test sample is cut open by centre, subsequently inlayed, roughly ground, fine grinding, polishing, the operation such as drying, Obtain observation sample.
Step S130:Gridding process is carried out to the Surface scan figure, Surface scan grid chart is obtained;
Specifically, it is the grid that some homalographics are drawn in the Surface scan figure that the gridding is processed.Triangle, four The polygonal mesh such as side shape, pentagon, but for the ease of drawing and calculating meshes number, grid is preferably quadrangle, more Plus be preferably square.
In the present embodiment, total grid number >=64 of drafting.Grid number very little, can make the grid shared by the Ti elements that obtain Number error increases, so that decentralization error of the Ti elements in furnace charge increases, causes evaluation result inaccurate.Therefore, limit Fixed total grid number >=64, grid number is more, and decentralization error of the Ti elements for obtaining in furnace charge is less, and the result of evaluation is more accurate Really.
Step S140:Meshes number according to shared by Ti elements in the Surface scan grid chart accounts for the ratio of total grid number, Obtain decentralization of the Ti elements in furnace charge.
Specifically, the grid containing Ti elements is marked in the Surface scan grid chart, is accounted for according to the grid number containing Ti elements The ratio of total grid number calculates respectively the Ti element decentralization of each test sample, and calculates test examination according to test sample number The mean value of the Ti element decentralization of sample, using decentralization of the mean value as Ti elements in furnace charge.
Wherein, the Ti elements decentralization of the test sample is calculated with specific reference to following formula:
In formula (1):DiFor the Ti element decentralization of test sample, %;ATiFor the Ti element grid numbers of test sample, individual net Lattice;A0For total grid number of test sample, individual grid.
Specifically, Ti elements are presented under Scanning Electron microscope in bright spot form, therefore only will need to contain in total grid The grid for having Ti element bright spots is marked record, so that it may draw the Ti element grid number A of test sampleTi
Wherein, decentralization of the Ti elements in furnace charge is the mean value of the Ti element decentralization of each test sample, tool Body is calculated according to following formula:
In formula (2):DTi in burdenFor decentralization of the Ti elements in furnace charge, %;DiTi elements for test sample disperse Degree, %;N is test sample number, the i.e. isodisperse of titaniferous ore sample.
In the present embodiment, decentralization D of the Ti elements in furnace charge is obtainedTi in burden, its value is bigger, shows Ti elements point Scattered degree is higher, considers that the reduction of titanium-containing oxide is easier from aerodynamic point, and such titanium ore furnace retaining effect is more obvious.
By the above as can be seen that the present embodiment carries out Surface scan by SEM to titaniferous ore obtains Ti units vegetarian noodles surface sweeping figure is obtained, according to the shared ratio in Surface scan figure of Ti elements, the quantitative Ti elements that calculate are in titaniferous furnace charge Decentralization, its decentralization is bigger, shows that the degree of scatter of Ti elements is higher, and then realizes from aerodynamic point effective evaluation Titaniferous furnace charge is used for Ti elements application efficiency height during furnace retaining, so as to for the different types of titanium resource of evaluation provide except composition, The evaluation method of the more closing to reality application outside price.
It is for a more detailed description to the present invention by the following examples.These embodiments are only to optimal embodiment party of the invention The description of formula, does not there is any restriction to the scope of the present invention.
Embodiment 1
Randomly select >=3kg granularities in the titanium resource A of 5~20mm, it is carried out after trisection random choosing from per part One titanium ore is designated as A as test sample1、A2、A3
First to A1Scanning electron microscope analysis are carried out after sample sample preparation, the Surface scan figure containing Ti elements is obtained;
To A1The face surface sweeping figure of sample carries out gridding process, as shown in Fig. 2 remembering that total grid number is A0=96;To first containing Ti The grid of plain bright spot is recorded, and grid number is ATi=96;
A is calculated according to formula (1)1The Ti element decentralization D of sampleA1=100%.
According still further to the A of same procedure two decile other to titanium resource A2、A3The calculating of Ti elements decentralization is carried out, D is obtainedA2= 97.92%th, DA3=93.75%.Then decentralization D of the Ti elements of titanium resource A in furnace chargeA Ti in burden=(DA1+DA2+ DA3)/3=97.22%.
Embodiment 2
Randomly select >=2kg granularities in the titanium resource B of 5~20mm, it is carried out after trisection random choosing from per part One titanium ore is designated as B as test sample1、B2、B3
To B1Scanning electron microscope analysis are carried out after sample sample preparation, the Surface scan figure containing Ti elements is obtained;
To B1The face surface sweeping figure of sample carries out gridding process, as shown in figure 3, remembering that total grid number is A0=96;To first containing Ti The grid of plain bright spot is recorded, and grid number is ATi=34;
B is calculated according to formula (1)1The Ti element decentralization D of sampleB1=35.42%.
According still further to the B of same procedure two decile other to titanium resource B2、B3The calculating of Ti elements decentralization is carried out, D is obtainedB2= 31.25%th, DB3=37.50%.Then decentralization D of the Ti elements of titanium resource B in furnace chargeB Ti in burden=(DB1+DB2+ DB3)/3=34.72%.
According to the furnace retaining effect of decentralization and the titanium resource of the Ti elements of present invention method calculating in furnace charge With uniformity, show that the evaluation method of Ti element decentralization in titaniferous furnace charge provided in an embodiment of the present invention being capable of accurate quantitative analysis Decentralization of the Ti elements in furnace charge is evaluated, can be used to evaluate the furnace retaining effect of Ti elements in titaniferous furnace charge, be the choosing of Ti resources Offer basis for estimation is provided.
One or more technical schemes provided in the embodiment of the present invention, at least have the following technical effect that or advantage:
The evaluation method of Ti element decentralization, chooses first to be evaluated in the titaniferous furnace charge provided in the embodiment of the present invention Titaniferous ore sample, and by the random N deciles of the titaniferous ore sample, N >=2, and one is randomly selected from every part of sample contain Titanium ore is used as test sample;Then Surface scan is carried out to the test sample using SEM, obtains Ti elements Surface scan figure;Carry out gridding process to the Surface scan figure again, obtain Surface scan grid chart;Finally according to the Surface scan net Meshes number in trrellis diagram shared by Ti elements accounts for the ratio of total grid number, obtains decentralization of the Ti elements in furnace charge.Thus, right Decentralization of the Ti elements in titaniferous furnace charge carries out quantitative assessment, and its decentralization is bigger, shows that the degree of scatter of Ti elements is higher, And then realizing furnace retaining effect from Ti elements in aerodynamic point effective evaluation titaniferous furnace charge, the selection for Ti resources is provided and sentenced Disconnected foundation.
It should be noted last that, above specific embodiment only to illustrate technical scheme and unrestricted, Although being described in detail to the present invention with reference to example, it will be understood by those within the art that, can be to the present invention Technical scheme modify or equivalent, without deviating from the spirit and scope of technical solution of the present invention, it all should cover In the middle of scope of the presently claimed invention.

Claims (7)

1. in a kind of titaniferous furnace charge Ti element decentralization evaluation method, it is characterised in that include:
Choose titaniferous ore sample to be evaluated, and by the random N deciles of the titaniferous ore sample, N >=2, and from every part of sample In randomly select a titaniferous ore as test sample;
Surface scan is carried out to the test sample using SEM, Ti element Surface scan figures are obtained;
Gridding process is carried out to the Surface scan figure, Surface scan grid chart is obtained;
Meshes number according to shared by Ti elements in the Surface scan grid chart accounts for the ratio of total grid number, obtains Ti elements in stove Decentralization in material.
2. in titaniferous furnace charge as claimed in claim 1 Ti element decentralization evaluation method, it is characterised in that it is described containing titanium ore The granularity of stone sample is 5~20mm.
3. in titaniferous furnace charge as claimed in claim 1 Ti element decentralization evaluation method, it is characterised in that the gridding Process is the grid that some homalographics are drawn in the Surface scan figure.
4. in titaniferous furnace charge as claimed in claim 1 Ti element decentralization evaluation method, it is characterised in that total grid Number >=64.
5. in titaniferous furnace charge as claimed in claim 1 Ti element decentralization evaluation method, it is characterised in that it is described according to institute The ratio that the meshes number in Surface scan grid chart shared by Ti elements accounts for total grid number is stated, dispersion of the Ti elements in furnace charge is obtained Degree, specially:
The grid containing Ti elements is marked in the Surface scan grid chart, the ratio of total grid number is accounted for according to the grid number containing Ti elements Example calculates respectively the Ti element decentralization of each test sample, and calculates the Ti elements point of test sample according to test sample number The mean value of divergence, using decentralization of the mean value as Ti elements in furnace charge.
6. in titaniferous furnace charge as claimed in claim 5 Ti element decentralization evaluation method, it is characterised in that test examination The Ti elements decentralization of sample is calculated with specific reference to following formula:
D i = A T i A 0 × 100 % - - - ( 1 )
In formula (1):DiFor the Ti element decentralization of test sample, %;ATiFor the Ti element grid numbers of test sample, individual grid;A0 For total grid number of test sample, individual grid.
7. in the titaniferous furnace charge as described in claim 5 or 6 Ti element decentralization evaluation method, it is characterised in that the Ti Decentralization of the element in furnace charge is calculated with specific reference to following formula:
D T i i n b r u d e n = Σ i = 2 N D i N - - - ( 2 )
In formula (2):DTiinburdenFor decentralization of the Ti elements in furnace charge, %;DiFor the Ti element decentralization of test sample, %; N is test sample number, the i.e. isodisperse of titaniferous ore sample.
CN201611218702.2A 2016-12-26 2016-12-26 Method for evaluating dispersion degree of Ti element in titanium-containing furnace charge Active CN106645244B (en)

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