Up-down loop transfer jacquard control mechanism of circular knitting machine
Technical Field
The invention relates to the technical field of circular knitting machines, in particular to an up-down loop transfer jacquard control mechanism of a circular knitting machine.
Background
The existing circular knitting machine utilizes the upper knitting needle and the lower knitting needle to be matched for use to complete double-sided embroidery, in order to enable a latch of the knitting needle to be reliably opened, a needle opening tongue piece is usually arranged, but the existing needle opening tongue piece is usually fixedly arranged and is easy to rigidly collide with a hook of the knitting needle to damage the knitting needle, so that resources are wasted, the working efficiency is reduced, an upper stitch cam and a lower stitch cam of the existing circular knitting machine are usually unchanged, and usable patterns are limited.
The connection of the existing jacquard sheet and the upper transfer cam is through two stitches for needle feeding work, the jacquard sheet and the knitting needle are in and out simultaneously, in the assembly process of the knitting needle, the jacquard sheet and the knitting needle need to be assembled firstly, then the jacquard sheet and the knitting needle are placed on a dial, and then the jacquard sheet and the knitting needle are connected with a needle feeding groove of the upper transfer cam to achieve the transfer action.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the upper and lower loop transfer jacquard control mechanism of the circular knitting machine, which has the advantages of stable and smooth operation of knitting needles, small transmission error, long service life, suitability for various patterns, accurate needle selection, high yield and good fabric quality.
The invention is realized by the following modes:
a jacquard control mechanism for up-down loop transfer of a circular knitting machine is characterized in that: the upper needle selection mechanism comprises an upper dial 1, a reset cam component 2, an upper loop-moving working cam component 3, an upper pattern piece 4, an upper knitting needle 6A and an upper needle selector 16, wherein a plurality of needle grooves which are arranged along the radial direction are formed in the upper end face of the upper dial 1, an upper pattern piece 4 and an upper knitting needle 6A are arranged in each needle groove, the front end face of the upper pattern piece 4 is in contact with the rear end face of the upper knitting needle 6A to form a working face, the upper pattern piece 4 and the upper knitting needle 6A can be connected in a butt joint mode and work simultaneously through face-face contact, the upper loop-moving working cam component 3 is correspondingly arranged above the upper dial 1, the needle passing foot 41 of the upper pattern piece 4 and the needle butt of the upper knitting needle 6A are both located in a track groove of the upper loop-moving working cam component 3, and the upper pattern piece 4 and the upper knitting needle 6A can slide relative to the upper loop-moving working cam component 3; the upper needle selector 16 is arranged above the upper jacquard sheet 4, and the cutter head of the upper needle selector 16 is connected with the selector jack 45 of the upper jacquard sheet 4; the reset triangular component 2 is arranged at the tail end 43 of the upper flower lifting sheet 4 and is used for resetting the upper flower lifting sheet 4 and preparing the next round of needle selection;
a limiting groove 44 is arranged on the lower end face of the tail end 43 of the upper jacquard sheet 4, and the limiting groove 44 is pressed on the top face of the reset triangular component 2, so that the limiting groove 44 slides and resets on the reset triangular component 2; the lower end surface of the upper jacquard sheet 4 is provided with a fulcrum 42, the fulcrum 42 is close to the front end of the upper jacquard sheet 4, and the lever principle is utilized to ensure that the upper jacquard sheet 4 is smoothly separated from the rear end surface of the upper knitting needle 6A under the action of self weight in the back pressure process or the needle selection process;
the lower needle selection mechanism comprises a lower transfer work cam assembly 8, a middle needle 9, a lower jacquard sheet 10, a lower needle selector 11, a fixed seat 12 and a lower dial 14, wherein the lower dial 14 is positioned below the upper dial 1, a plurality of transfer jacquard needle grooves are uniformly formed in the periphery of the lower dial 14 and extend along the axial direction of the lower dial 14, a lower knitting needle 6B, a middle needle 9 and a lower jacquard sheet 10 are sequentially arranged in each transfer jacquard needle groove from top to bottom, the lower transfer work cam assembly 8 and the lower needle selector 11 are both arranged on the outer ring of the lower dial 14, the butt of the lower knitting needle 6B and the working foot on the middle needle 9 are positioned in the track groove of the lower transfer work cam assembly 8, and the lower knitting needle 6B and the middle needle 9 can slide relative to the lower transfer work cam assembly 8; the needle selection knife of the lower needle selector 11 is matched with the working heel of the lower jacquard sheet 10, and the lower needle selector 11 is fixed on the fixed seat 12;
the latch opening mechanism comprises an upper cutting disc 15, and the upper cutting disc 15 is positioned at the upper right part of the intersection of the upper knitting needle 6A and the lower knitting needle 6B; the upper cutting disc 15 is provided with a yarn feeding nozzle 7 and two groups of needle opening tongues 13, the two groups of needle opening tongues 13 are positioned at the needle raising position of the yarn feeding nozzle 7, one group of needle opening tongues 13 are used for opening the latch 61 of the upper knitting needle 6A to perform the next round of knitting, and the other group of needle opening tongues 13 are used for opening the latch 61 of the lower knitting needle 6B to perform the next round of knitting.
And the outer edges of the upper dial 1 and the lower dial 14 are provided with needle protection plates 5.
The upper transfer cam assembly 3 comprises a first cam assembly 31 and a second cam assembly 32, the stitch 41 of the upper jacquard sheet 4 is arranged in the track groove of the first cam assembly 31, and the butt of the upper knitting needle 6A is arranged in the track groove of the second cam assembly 32; the second cam assembly 32 includes an interchangeable upper transfer cam assembly 321, the lower transfer cam assembly 8 includes an interchangeable lower transfer cam assembly 81, and the interchangeable upper transfer cam assembly 321 or the interchangeable lower transfer cam assembly 81 can be replaced by different cam assemblies according to different knitting patterns.
The interchangeable upper stitch transferring cam assembly 321 includes a first interchangeable upper stitch transferring cam 3211 and a second interchangeable upper stitch transferring cam 3212, the first interchangeable upper stitch transferring cam 3211 is provided with a first upper stitch transferring groove 32111, the second interchangeable upper stitch transferring cam 3212 is provided with a second upper stitch transferring groove 32121, the first upper stitch transferring groove 32111 and the second upper stitch transferring groove 32121 are both in an inverted Y shape, and two Y-shaped branch ends of the first upper stitch transferring groove 32111 and the second upper stitch transferring groove 32121 are disposed opposite to each other.
The interchangeable lower stitch transfer cam assembly 81 comprises a first interchangeable lower stitch transfer cam 811 and a second interchangeable lower stitch transfer cam 812, wherein the first interchangeable lower stitch transfer cam 811 is provided with a first lower stitch transfer upper needle groove 8111 and a first lower stitch transfer lower needle groove 8112; a second lower shift ring upper needle groove 8121 and a second lower shift ring lower needle groove 8122 are arranged on the second interchangeable lower shift ring triangle 812; the first lower transfer loop upper needle groove 8111 and the first lower transfer loop lower needle groove 8112 are both in an inverted Y shape, and two Y-shaped support ends of the first lower transfer loop upper needle groove 8111 and the first lower transfer loop lower needle groove 8112 are oppositely arranged; the needle feeding groove 8121 on the second lower moving ring is horn-shaped; the second lower transfer ring lower needle groove 8122 comprises an inclined lower needle groove 81221 and a straight needle groove 81222, and the upper end of the inclined lower needle groove 81221 is connected with the right end of the straight needle groove 81222.
The upper knitting needle 6A and the lower knitting needle 6B are respectively provided with a knitting needle transfer elastic sheet 62, and the knitting needle transfer elastic sheets 62 are used for increasing the transfer function of the upper knitting needle 6A and the lower knitting needle 6B.
The upper jacquard sheet 4, the lower jacquard sheet 10, the upper knitting needle 6A and the lower knitting needle 6B are all elastic arc-shaped pieces.
The invention has the beneficial effects that: the knitting needle has stable and smooth operation, small transmission error, long service life, and the equipment is suitable for various patterns, precise needle selection, high productivity, good quality of fabrics and diversification.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the operating condition of the needle of the present invention;
FIG. 3 is a schematic view of the engagement between the needle opening tab and the needle tab of the present invention;
FIG. 4 is a schematic view of a pattern piece according to the present invention;
FIG. 5 is a schematic structural diagram of an upper transfer cam assembly according to the present invention;
FIG. 6 is a schematic view of a lower looper cam assembly according to the present invention;
FIG. 7 is a schematic diagram of an interchangeable upper transfer cam assembly according to the present invention;
fig. 8 is a schematic structural diagram of a transfer work cam assembly with interchangeability.
Detailed Description
The embodiments of the invention will now be described in detail with reference to the accompanying drawings:
as shown in fig. 1 to 6, an up-down loop transfer jacquard control mechanism of a circular knitting machine comprises an upper needle selecting mechanism, a lower needle selecting mechanism and a latch opening mechanism, wherein the upper needle selecting mechanism comprises an upper dial 1, a reset cam component 2, an upper loop transfer working cam component 3, an upper jacquard sheet 4, an upper knitting needle 6A and an upper needle selector 16, a plurality of needle grooves arranged along the radial direction are arranged on the upper end surface of the upper dial 1, an upper jacquard sheet 4 and an upper knitting needle 6A are arranged in each needle groove, the front end surface of the upper jacquard sheet 4 is contacted with the rear end surface of the upper knitting needle 6A to form a working surface, the surface-surface contact can enable the upper jacquard sheet 4 to be butted with the upper knitting needle 6A and work simultaneously, the upper loop transfer working cam component 3 is correspondingly arranged above the upper dial 1, and the needle feeding foot 41 of the upper jacquard sheet 4 and the butt of the upper knitting needle 6A are both positioned in the track groove of the upper loop transfer working cam component 3, and the upper jacquard sheet 4 and the upper cam component 6A can slide relative to the upper loop transfer working cam component 3; the upper needle selector 16 is arranged above the upper jacquard sheet 4, and the cutter head of the upper needle selector 16 is connected with the selector jack 45 of the upper jacquard sheet 4; the reset triangular component 2 is arranged at the tail end 43 of the upper flower lifting sheet 4 and is used for resetting the upper flower lifting sheet 4 and preparing the next round of needle selection; a limiting groove 44 is arranged on the lower end face of the tail end 43 of the upper jacquard sheet 4, and the limiting groove 44 is pressed on the top face of the reset triangular component 2, so that the limiting groove 44 slides and resets on the reset triangular component 2; the lower end surface of the upper jacquard sheet 4 is provided with a fulcrum 42, the fulcrum 42 is close to the front end of the upper jacquard sheet 4, and the lever principle is utilized to ensure that the upper jacquard sheet 4 is smoothly separated from the rear end surface of the upper knitting needle 6A under the action of self weight in the back pressure process or the needle selection process; the lower needle selection mechanism comprises a lower transfer working cam assembly 8, a middle needle 9, a lower jacquard sheet 10, a lower needle selector 11, a fixed seat 12 and a lower dial 14, wherein the lower dial 14 is positioned below the upper dial 1, a plurality of transfer jacquard needle grooves are uniformly formed in the periphery of the lower dial 14 and extend along the axial direction of the lower dial 14, a lower knitting needle 6B, a middle needle 9 and a lower jacquard sheet 10 are sequentially arranged in each transfer jacquard needle groove from top to bottom, the lower transfer working cam assembly 8 and the lower needle selector 11 are both arranged on the outer ring of the lower dial 14, the butt of the lower knitting needle 6B and a working foot on the middle needle 9 are positioned in a track groove of the lower transfer working cam assembly 8, and the lower knitting needle 6B and the middle needle 9 can slide relative to the lower transfer working cam assembly 8; the needle selection knife of the lower needle selector 11 is matched with the working heel of the lower jacquard sheet 10, and the lower needle selector 11 is fixed on the fixed seat 12; the tongue opening mechanism comprises an upper cutting disc 15, and the upper cutting disc 15 is positioned at the upper right of the intersection of the upper knitting needle 6A and the lower knitting needle 6B; the upper cutting disc 15 is provided with a yarn feeding nozzle 7 and two groups of needle opening tongues 13, the two groups of needle opening tongues 13 are both positioned at the needle raising position of the yarn feeding nozzle 7, one group of needle opening tongues 13 is used for opening the needle tongues 61 of the upper knitting needle 6A to carry out the next round of knitting, and the other group of needle opening tongues 13 is used for opening the needle tongues 61 of the lower knitting needle 6B to carry out the next round of knitting.
As shown in fig. 5 and 6, the upper looping cam assembly 3 of the present invention includes a first cam assembly 31 and a second cam assembly 32, the stitch 41 of the upper jacquard sheet 4 is arranged in the track groove of the first cam assembly 31, and the butt of the upper knitting needle 6A is arranged in the track groove of the second cam assembly 32; the second working cam assembly 32 comprises an interchangeable upper transfer working cam assembly 321, the lower transfer working cam assembly 8 comprises an interchangeable lower transfer working cam assembly 81, and different cam assemblies can be used for replacing the interchangeable upper transfer working cam assembly 321 or the interchangeable lower transfer working cam assembly 81 according to different weaving patterns, so that the circular knitting machine can be suitable for weaving various patterns, diversified production can be realized, and a new situation of the circular knitting machine market is opened.
As shown in fig. 7, the interchangeable upper stitch transfer cam assembly 321 of the present invention includes a first interchangeable upper stitch transfer cam 3211 and a second interchangeable upper stitch transfer cam 3212, where the first interchangeable upper stitch transfer cam 3211 is provided with a first upper stitch transfer groove 32111, the second interchangeable upper stitch transfer cam 3212 is provided with a second upper stitch transfer groove 32121, both the first upper stitch transfer groove 32111 and the second upper stitch transfer groove 32121 are inverted Y-shaped, and two Y-shaped branch ends of the first upper stitch transfer groove 32111 and the second upper stitch transfer groove 32121 are disposed opposite to each other.
As shown in fig. 8, the interchangeable lower stitch transfer cam assembly 81 of the present invention includes a first interchangeable lower stitch transfer cam 811 and a second interchangeable lower stitch transfer cam 812, where the first interchangeable lower stitch transfer cam 811 has a first lower stitch transfer upper needle slot 8111 and a first lower stitch transfer lower needle slot 8112; a second lower shift ring upper needle groove 8121 and a second lower shift ring lower needle groove 8122 are arranged on the second interchangeable lower shift ring triangle 812; the first lower transfer loop upper needle groove 8111 and the first lower transfer loop lower needle groove 8112 are both in an inverted Y shape, and two Y-shaped support ends of the first lower transfer loop upper needle groove 8111 and the first lower transfer loop lower needle groove 8112 are oppositely arranged; the needle moving groove 8121 on the second lower moving ring is horn-shaped; the second lower transfer ring lower needle groove 8122 comprises an inclined lower needle groove 81221 and a straight needle groove 81222, and the upper end of the inclined lower needle groove 81221 is connected with the right end of the straight needle groove 81222.
As shown in fig. 1, the needle guard plates 5 are arranged on the outer edges of the upper dial 1 and the lower dial 14 of the invention, so as to ensure that the upper knitting needle 6A and the lower knitting needle 6B slide in the needle grooves smoothly.
As shown in fig. 2 and 3, two sets of needle opening tongues 13 of the present invention are respectively connected to the upper cutting plate 15 through elastic torsion springs, and the two sets of needle opening tongues 13 can swing relative to the upper cutting plate 15; the needle opening tongue piece 13 is in a scissor blade opening shape, the needle tongue 61 can be opened smoothly without abrasion, the front ends of the hook hooks of the upper knitting needle 6A and the lower knitting needle 6B can be located at the optimal position by adjusting the rear end plane of the needle opening tongue piece 13, the structure can carry out double protection on the upper knitting needle 6A and the lower knitting needle 6B, the service life of the upper knitting needle 6A and the lower knitting needle 6B is prolonged, and the productivity is improved.
As shown in fig. 2, the upper knitting needle 6A and the lower knitting needle 6B of the present invention are respectively provided with a knitting needle transfer elastic sheet 62, and the knitting needle transfer elastic sheets 62 are used for increasing the transfer function of the upper knitting needle 6A and the lower knitting needle 6B, and can be used as diversified fabrics for transfer or jacquard, thereby creating a more valuable fabric market.
The upper jacquard sheet 4, the lower jacquard sheet 10, the upper knitting needle 6A and the lower knitting needle 6B are all elastic arc-shaped pieces, and can utilize effective clearance fit to effectively operate or provide needle selection work, so that the knitting work of precise needle selection and light sliding is met.
The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention, and various modifications and changes will occur to those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.