CN106637173A - Hot galvanized environment-friendly passivation solution and preparation method thereof - Google Patents

Hot galvanized environment-friendly passivation solution and preparation method thereof Download PDF

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CN106637173A
CN106637173A CN201710025057.0A CN201710025057A CN106637173A CN 106637173 A CN106637173 A CN 106637173A CN 201710025057 A CN201710025057 A CN 201710025057A CN 106637173 A CN106637173 A CN 106637173A
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sodium
solution
acrylic resin
beaker
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CN106637173B (en
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范云鹰
卫明
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Kunming University of Science and Technology
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/40Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates
    • C23C22/44Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing molybdates, tungstates or vanadates containing also fluorides or complex fluorides

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  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
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  • Mechanical Engineering (AREA)
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  • Organic Chemistry (AREA)
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Abstract

The invention discloses a hot galvanized environment-friendly passivation solution and a preparation method thereof and belongs to the field of surface treatment of metal materials. The solution is prepared from the following components: 80mL/L to 150mL/L of an acrylic resin solution, 10g/L to 30g/L of sodium tungstate, 15g/L to 25g/L of sodium nitrate, 5g/L to 20g/L of thiourea, 8g/L to 22g/L of sodium fluoride, 5g/L to 20g/L of sodium citrate, 2mL/L to 5mL/L of H2O2 and the balance of de-ionized water; the acrylic resin solution is prepared from the following components in percentage by mass: 30 percent to 55 percent of acrylic resin, 25 percent to 50 percent of isopropyl alcohol and 8 percent to 20 percent of ammonia water with the mass percent of 26 percent. The invention further discloses the preparation method of the hot galvanized environment-friendly passivation solution; the passivation solution does not contain chromate with relatively high toxicity and does not cause injuries to the environment and human bodies; one layer of flat, smooth and uniform passivation membrane is formed on the surface of a galvanized layer prepared from the passivation solution provided by the invention, the passivation membrane has a very strong corrosion resistance performance, and the corrosion speed of a plated layer can be effectively slowed down; the time of forming white rust in a neutral salt mist test is more than 80 hours.

Description

A kind of galvanizing environmental protection passivating solution and preparation method thereof
Technical field
The present invention relates to a kind of galvanizing environmental protection passivating solution and preparation method thereof, belongs to field of metal surface treatment technology.
Background technology
Hot dipping coating technology is the extensive and simple to operation ferrous materials anticorrosion technique of popularization.Hot dipping is also named in galvanizing Zinc and galvanizing by dipping, are the steel part after rust cleaning to be immersed in the zinc liquid of 500 DEG C or so fusings, make steel beam column surface attachment zinc layers, It is a kind of effective anti-corrosion of metal mode so as to play corrosion-resistant purpose, is mainly used on the metal structure facility of every profession and trade.Heat Zinc-plated developed by more ancient hot-dipping method, and hot dip Zn Cr coating is to send out with the at full speed of cold-strip steel in recent decades Exhibition just obtains extensive development.Hot dipping zinc-plating workpiece it is water cooled but after, need long period accumulating, in storage and transport process easily Generation corrosion phenomenon, Surface Creation " white to embroider ", in order to prevent white rust, need to be passivated process, to protect workpiece to exist on its surface Will not be corroded in transportation.
Now industrial the most frequently used passivation of metal surfaces handling process is chromating technique.Main cause is chromic acid Salt passivation technology is simple, and cost is relatively low, and etch resistant properties are excellent, and chromate passivation film has stronger self-healing ability, chromate Chromium in passivating solution is mainly in the form of Cr VI and trivalent chromium, but Cr VI toxicity is larger, and is carcinogen, Serious environment pollution, injures human body;Though trivalent chromium toxicity is little, in use, trivalent chromium is oxidizable for Cr VI, or Pollution can not be solved the problems, such as.So research it is a kind of can with replace chromate environmentally friendly passivation mode have far-reaching significance it is wide Application prospect.
Research both at home and abroad to chromium-free deactivation at present mainly has two big class:One is inorganic matter passivation mode, such as silicate, molybdenum Hydrochlorate, titanium salt, tungstates, rare earth metal salt etc., two is organic passivation mode, and such as organic silanes, phytic acid passivation, tannic acid are blunt Change etc..But the passivation effect of both modes is all undesirable, some film layers are loose, and compactness is inadequate, and corrosion resisting property is poor, has Film formation time it is longer, cumbersome, the mode having in addition is relatively costly, no matter inorganic passivation or organic passivation, all can not Reach the level of commercial Application.
The content of the invention
The present invention adds acrylic resin in passivating solution, improves the compactness of passivating film, improves passivation film outward appearance, The corrosion resisting property of galvanized part can be improved.
It is an object of the invention to provide a kind of galvanizing environmental protection passivating solution, including following components:Acrylic resin soln 80- 150mL/L, sodium tungstate 10-30g/L, sodium nitrate 15-25g/L, thiocarbamide 5-20g/L, sodium fluoride 8-22g/L, sodium citrate 5- 20g/L, H2O22-5mL/L, remaining is water.
The acrylic resin soln is acrylic resin, the mixture of the ammoniacal liquor of isopropanol, mass fraction 26% composition, Wherein the mass percent of acrylic resin be 30-55%, isopropanol mass percent be 25-50%, the ammonia of mass fraction 26% The mass percent of water is 8-20%.
The sodium tungstate, sodium nitrate, thiocarbamide, sodium fluoride, sodium citrate, H2O2It is commercially available analysis pure chemistry reagent, water For deionized water.
Further object is that providing the preparation method of the galvanizing environmental protection passivating solution, concrete steps are such as Under:Sodium tungstate, sodium nitrate, thiocarbamide, sodium fluoride, sodium citrate are dissolved in water in proportion, be heated to during dissolving 50 DEG C- 60 DEG C and stir, mix several solns after being completely dissolved, add H2O2Stir, stand 15min;Proportionally prepare Acrylic resin soln, acrylic resin soln is proportionally added into mixed solution, is slowly added to using pipette, side edged Stirring, until being completely dissolved, then adding water, it is volume required to be settled to, that is, obtain galvanizing environmental protection passivating solution.
When using, it is put into after heat zinc coating plate is cleaned in passivating solution and constantly rocks, room temperature passivation 40-60s completes passivation Take out kept dry.
Beneficial effects of the present invention:Galvanizing environmental protection passivating solution of the present invention, passivation technology is simple, low cost, and is preparing During do not add harmful substance, toxic gas is not produced in preparation process, pollution is not resulted in environment, human body will not be made Into injury, and Several Thiourea Derivatives on Zinc Plate Surface generate passivating film densification it is smooth, smooth, passivating film corrosion resistance is good, to matrix have compared with Good protective effect.
Specific embodiment
With reference to specific embodiment, the present invention will be further described, but protection scope of the present invention and is limited to institute State content.
Embodiment 1
Described in the present embodiment galvanizing environmental protection passivating solution component and content be:Acrylic resin soln 80mL/L, sodium tungstate 10g/L, sodium nitrate 15g/L, thiocarbamide 5g/L, sodium fluoride 8g/L, sodium citrate 5g/L, H2O22mL/L, remaining is to go deionized water, Wherein, the mixture of the ammoniacal liquor composition that acrylic resin soln is acrylic resin, isopropanol, mass fraction is 26%, wherein third The mass percent of olefin(e) acid resin is the quality hundred that the mass percent of 55%, isopropanol is the ammoniacal liquor that 25%, mass fraction is 26% Divide than being 20%.
Galvanizing environmental protection passivating solution described in 1L the present embodiment is prepared, is comprised the following steps that:
(1)A clean beaker is taken, 50mL deionized waters are added, 10g sodium tungstates is taken and is added into beaker, beaker is placed into 60 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(2)A clean beaker is taken, 50mL deionized waters are added, 15g sodium nitrate is taken and is added into beaker, beaker is placed into 60 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(3)A clean beaker is taken, 30mL deionized waters are added, 5g thiocarbamides is taken and is added in beaker, beaker is placed into 60 DEG C of water Bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(4)A clean beaker is taken, 50mL deionized waters are added, 8g sodium fluorides is taken and is added in beaker, beaker is placed into 60 DEG C Water-bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(5)A clean beaker is taken, 30mL deionized waters are added, 5g sodium citrates is taken and is added in beaker, beaker is placed into 60 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(6)A clean beaker is taken, 500ml deionized waters is added, by step(1)、(2)、(3)、(4)、(5)The solution for obtaining adds Enter in beaker mixing, add 2mL hydrogen peroxide, stir;
(7)80mL acrylic resin solns are prepared, the mass percent of wherein acrylic resin is the quality hundred of 55%, isopropanol It is 20% to divide than the mass percent for the 25%, ammoniacal liquor of mass fraction 26%, a clean pipette is taken, by 80mL acrylic acid trees Lipoprotein solution is slowly added into step using pipette(6)In mixed liquor beaker in, it is stirring while adding so as to be completely dissolved, it After add water and be settled to 1L, that is, obtain 1L galvanizings environmental protection passivating solution.
Galvanizing environmental protection passivating solution manufactured in the present embodiment is used for the Passivation Treatment of hot-dip galvanizing sheet steel:Using chemical immersion Method, galvanized part is 40mm × 60mm × 2mm galvanized sheets, and the present embodiment preparation is put into after galvanized part is cleaned in deionized water In the passivating solution for obtaining, galvanized part is constantly rocked, be passivated 40s, passivation temperature is room temperature, complete to dry naturally after passivation and dry Preserve under the conditions of dry.
Galvanizing environmental protection passivating solution manufactured in the present embodiment, passivation technology is simple, and low cost has not been produced in preparation process Poisonous gas, pollution is not resulted in environment, and injury is not resulted in human body;And the passivating film generated in Several Thiourea Derivatives on Zinc Plate Surface is fine and close Smooth, uniform, smooth, passivating film corrosion resistance is good, has preferable protective effect to matrix, and white rust occurs in neutral salt spray test Time is 82 hours.
Embodiment 2
Described in the present embodiment galvanizing environmental protection passivating solution component and content be:Acrylic resin soln 100mL/L, sodium tungstate 15g/L, sodium nitrate 18g/L, thiocarbamide 10g/L, sodium fluoride 12g/L, sodium citrate 10g/L, H2O23mL/L, remaining for go from Sub- water, wherein, the mixture of the ammoniacal liquor composition that acrylic resin soln is acrylic resin, isopropanol, mass fraction is 26%, It is ammoniacal liquor that 50%, mass fraction is 26% that the mass percent of wherein acrylic resin is the mass percent of 30%, isopropanol Mass percent is 20%.
Galvanizing environmental protection passivating solution described in 1L the present embodiment is prepared, is comprised the following steps that:
(1)A clean beaker is taken, 50mL deionized waters are added, 15g sodium tungstates is taken and is added into beaker, beaker is placed into 50 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(2)A clean beaker is taken, 50mL deionized waters are added, 18g sodium nitrate is taken and is added into beaker, beaker is placed into 50 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(3)A clean beaker is taken, 30mL deionized waters are added, 10g thiocarbamides is taken and is added in beaker, beaker is placed into 50 DEG C of water Bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(4)A clean beaker is taken, 50mL deionized waters are added, 12g sodium fluorides is taken and is added in beaker, beaker is placed into 60 DEG C Water-bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(5)A clean beaker is taken, 30mL deionized waters are added, 10g sodium citrates is taken and is added in beaker, beaker is placed into 60 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(6)A clean beaker is taken, 500ml deionized waters is added, by step(1)、(2)、(3)、(4)、(5)The solution for obtaining adds Enter in beaker mixing, add 3mL hydrogen peroxide, stir;
(7)100mL acrylic resin solns are prepared, the mass percent of wherein acrylic resin is the quality hundred of 30%, isopropanol It is 20% to divide than the mass percent for the 50%, ammoniacal liquor that mass fraction is 26%.A clean pipette is taken, by 100mL acrylic acid Resin solution is slowly added into step using pipette(6)In mixed liquor beaker in, it is stirring while adding so as to be completely dissolved, Add water afterwards and be settled to 1L, that is, obtain 1L galvanizings environmental protection passivating solution.
Galvanizing environmental protection passivating solution manufactured in the present embodiment is used for the Passivation Treatment of hot-dip galvanizing sheet steel:Using chemical immersion Method, galvanized part is 40mm × 60mm × 2mm galvanized sheets, is put into the present embodiment after galvanized part is cleaned in deionized water is gone and matches somebody with somebody In the passivating solution being obtained, constantly rock galvanized part, be passivated 40s, passivation temperature is room temperature, complete to be dried naturally after passivation and Preserve under drying condition.
Galvanizing environmental protection passivating solution manufactured in the present embodiment, passivation technology is simple, and low cost has not been produced in preparation process Poisonous gas, pollution is not resulted in environment, and injury is not resulted in human body;And the passivating film generated in Several Thiourea Derivatives on Zinc Plate Surface is fine and close Smooth, uniform, smooth, passivating film corrosion resistance is good, has preferable protective effect to matrix, and white rust occurs in neutral salt spray test Time is 84 hours.
Embodiment 3
Described in the present embodiment galvanizing environmental protection passivating solution component and content be:Acrylic resin soln 120mL/L, sodium tungstate 25g/L, sodium nitrate 20g/L, thiocarbamide 15g/L, sodium citrate 15g/L, sodium fluoride 18g/L, H2O2 4mL/L, remaining for go from Sub- water, wherein, the mixture of the ammoniacal liquor composition that acrylic resin soln is acrylic resin, isopropanol, mass fraction is 26%, It is ammoniacal liquor that 44%, mass fraction is 26% that the mass percent of wherein acrylic resin is the mass percent of 48%, isopropanol Mass percent is 8%.
Galvanizing environmental protection passivating solution described in 1L the present embodiment is prepared, is comprised the following steps that:
(1)A clean beaker is taken, 50mL deionized waters are added, 25g sodium tungstates is taken and is added into beaker, beaker is placed into 55 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(2)A clean beaker is taken, 50mL deionized waters are added, 20g sodium nitrate is taken and is added into beaker, beaker is placed into 55 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(3)A clean beaker is taken, 30mL deionized waters are added, 15g thiocarbamides is taken and is added in beaker, beaker is placed into 55 DEG C of water Bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(4)A clean beaker is taken, 50mL deionized waters are added, 18g sodium fluorides is taken and is added in beaker, beaker is placed into 50 DEG C Water-bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(5)A clean beaker is taken, 30mL deionized waters are added, 15g sodium citrates is taken and is added in beaker, beaker is placed into 50 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(6)A clean beaker is taken, 500ml deionized waters is added, by step(1)、(2)、(3)、(4)、(5)The solution for obtaining adds Enter in beaker mixing, add 4mL hydrogen peroxide, stir;
(7)120mL acrylic resin solns are prepared, wherein acrylic resin mass percent is 48g/L, isopropanol quality percentage Than being 8% for the ammoniacal liquor mass percent that 44%, mass fraction is 26%.A clean pipette is taken, by 120mL acrylic resins Solution is slowly added into step using pipette(6)In mixed liquor beaker in, it is stirring while adding so as to be completely dissolved, afterwards Add water and be settled to 1L, that is, obtain 1L galvanizings environmental protection passivating solution.
Galvanizing environmental protection passivating solution manufactured in the present embodiment is used for the Passivation Treatment of hot-dip galvanizing sheet steel:Using chemical immersion Method, galvanized part is 40mm × 60mm × 2mm galvanized sheets, is put into the present embodiment after galvanized part is cleaned in deionized water is gone and matches somebody with somebody In the passivating solution being obtained, constantly rock galvanized part, be passivated 50s, passivation temperature is room temperature, complete to be dried naturally after passivation and Preserve under drying condition.
Galvanizing environmental protection passivating solution manufactured in the present embodiment, passivation technology is simple, and low cost has not been produced in preparation process Poisonous gas, pollution is not resulted in environment, and injury is not resulted in human body;And the passivating film generated in Several Thiourea Derivatives on Zinc Plate Surface is fine and close Smooth, uniform, smooth, passivating film corrosion resistance is good, has preferable protective effect to matrix, and white rust occurs in neutral salt spray test Time is 85 hours.
Embodiment 4
Described in the present embodiment galvanizing environmental protection passivating solution component and content be:Acrylic resin soln 150mL/L, sodium tungstate 30g/L, sodium nitrate 25g/L, thiocarbamide 20g/L, sodium citrate 20g/L, sodium fluoride 22g/L, H2O25mL/L, remaining for go from Sub- water, wherein, the mixture of the ammoniacal liquor composition that acrylic resin soln is acrylic resin, isopropanol, mass fraction is 26%, It is ammoniacal liquor that 30%, mass fraction is 26% that the mass percent of wherein acrylic resin is the mass percent of 52%, isopropanol Mass percent is 18%.
Galvanizing environmental protection passivating solution described in 1L the present embodiment is prepared, is comprised the following steps that:
(1)A clean beaker is taken, 50mL deionized waters are added, 30g sodium tungstates is taken and is added into beaker, beaker is placed into 50 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(2)A clean beaker is taken, 50mL deionized waters are added, 25g sodium nitrate is taken and is added into beaker, beaker is placed into 50 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(3)A clean beaker is taken, 30mL deionized waters are added, 20g thiocarbamides is taken and is added in beaker, beaker is placed into 55 DEG C of water Bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(4)A clean beaker is taken, 50mL deionized waters are added, 22g sodium fluorides is taken and is added in beaker, beaker is placed into 55 DEG C Water-bath is heated, and is stirred to being completely dissolved, and is cooled to room temperature;
(5)A clean beaker is taken, 30mL deionized waters are added, 20g sodium citrates is taken and is added in beaker, beaker is placed into 55 The heating of DEG C water-bath, stirs to being completely dissolved, and is cooled to room temperature;
(6)A clean beaker is taken, 500ml deionized waters is added, by step(1)、(2)、(3)、(4)、(5)The solution for obtaining adds Enter in beaker mixing, add 5mL hydrogen peroxide, stir;
(7)150mL acrylic resin solns are prepared, wherein acrylic resin mass percent is 52%, isopropanol mass percent Mass percent for the ammoniacal liquor that 30%, mass fraction is 26% is 18%.A clean pipette is taken, by 150mL acrylic resins Solution is slowly added into step using pipette(6)In mixed liquor beaker in, it is stirring while adding so as to be completely dissolved, afterwards Add water and be settled to 1L, that is, obtain 1L galvanizings environmental protection passivating solution.
Galvanizing environmental protection passivating solution manufactured in the present embodiment is used for the Passivation Treatment of hot-dip galvanizing sheet steel:Using chemical immersion Method, galvanized part is 40mm × 60mm × 2mm galvanized sheets, is put into the present embodiment after galvanized part is cleaned in deionized water is gone and matches somebody with somebody In the passivating solution being obtained, constantly rock galvanized part, be passivated 60s, passivation temperature is room temperature, complete to be dried naturally after passivation and Preserve under drying condition.
Galvanizing environmental protection passivating solution manufactured in the present embodiment, passivation technology is simple, and low cost has not been produced in preparation process Poisonous gas, pollution is not resulted in environment, and injury is not resulted in human body;And the passivating film generated in Several Thiourea Derivatives on Zinc Plate Surface is fine and close Smooth, uniform, smooth, passivating film corrosion resistance is good, has preferable protective effect to matrix, and white rust occurs in neutral salt spray test Time is 88 hours.

Claims (3)

1. a kind of galvanizing environmental protection passivating solution, it is characterised in that including following components:Acrylic resin soln 80-150mL/L, Sodium tungstate 10-30g/L, sodium nitrate 15-25g/L, thiocarbamide 5-20g/L, sodium fluoride 8-22g/L, sodium citrate 5-20g/L, H2O2 2-5mL/L, remaining is water.
2. according to claim 1 galvanizing environmental protection passivating solution, it is characterised in that the acrylic resin soln be acrylic acid Resin, isopropanol, mass fraction 26% ammoniacal liquor composition mixture, wherein the mass percent of acrylic resin be 30-55%, The mass percent of isopropanol is 25-50%, the mass percent of the ammoniacal liquor that mass fraction is 26% is 8-20%.
3. described in claim 1 galvanizing environmental protection passivating solution preparation method, it is characterised in that comprise the following steps that:
Sodium tungstate, sodium nitrate, thiocarbamide, sodium fluoride, sodium citrate are dissolved in water in proportion, 50 are heated to during dissolving DEG C -60 DEG C and stir, mix solution after being completely dissolved, add H2O2Stir, stand 15min;Proportionally prepare third Olefin(e) acid resin solution, acrylic resin soln is proportionally added into mixed solution, stirring while adding, until be completely dissolved, so After add water be settled to it is volume required, that is, obtain galvanizing environmental protection passivating solution.
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